Search Results (324)

In this study, an effective strengthening method was investigated to improve the seismic performance of masonry brick walls. The strengthening method comprised the use of shotcrete, which was applied in both glass fiber-reinforced and unreinforced forms for steel plates and tie rods. Thirteen wall specimens constructed with vertical perforated masonry block bricks were tested under diagonal compression in accordance with ASTM E519 (2010). Reinforcement plates with different thicknesses (1.5 mm, 2 mm, and 3 mm) were anchored using 6 mm diameter tie rods. A specially designed steel frame and an experimental loading program with controlled deformation increments were employed to simulate the effects of reinforced concrete beam frame system on walls under the effect of diagonal loads caused by seismic loads. In addition, numerical simulations were conducted using three-dimensional finite element models in Abaqus Explicit software to validate the experimental results. The findings demonstrated that increasing the number of tie rods enhanced the shear strength and overall behavior of the walls. Steel plates effectively absorbed tensile stresses and limited crack propagation, while the fiber reinforcement in the shotcrete further improved wall strength and ductility. Overall, the proposed strengthening techniques provided significant improvements in the seismic resistance and energy absorption capacity of masonry walls, offering practical and reliable solutions to enhance the safety and durability of existing masonry structures. Full article

Steel is an important product in many engineering sectors; however, steelmaking remains one of the largest ${\mathrm{CO}}_2$ emitters. Therefore, new governmental policies drive the steelmaking industry toward a cleaner and more sustainable operation such as the gas-based direct reduction–electric arc furnace process. To become carbon neutral, utilizing more scrap is one of the feasible solutions to achieve this goal. Addressing knowledge gaps regarding scrap heterogeneity (size, shape, and composition) is essential to evaluate the effects of increased scrap ratios in basic oxygen furnace (BOF) operations. This review systematically examines heat and mass transfer correlations relevant to scrap melting in BOF steelmaking, with a focus on low Prandtl number fluids (thick thermal boundary layer) and dense particulate systems. Notably, a majority of these correlations are designed for fluids with high Prandtl numbers. Even for the ones tailored for low Prandtl, they lack the introduction of the porosity effect which alters the melting behavior in such high temperature systems. The review is divided into two parts. First, it surveys heat transfer correlations for single elements (rods, spheres, and prisms) under natural and forced convection, emphasizing their role in predicting melting rates and estimating maximum shell size. Second, it introduces three numerical modeling approaches, highlighting that the computational fluid dynamics–discrete element method (CFD–DEM) offers flexibility in modeling diverse scrap geometries and contact interactions while being computationally less demanding than particle-resolved direct numerical simulation (PR-DNS). Nevertheless, the review identifies a critical gap: no current CFD–DEM framework simultaneously captures shell formation (particle growth) and non-isotropic scrap melting (particle shrinkage), underscoring the need for improved multiphase models to enhance BOF operation. Full article

In this study, a novel direct laser beam turning (DLBT) approach is proposed for the precision machining of AISI 308L austenitic stainless steel, which eliminates the need for cutting tools and thereby eradicates tool wear and vibration-induced surface irregularities. A nanosecond-pulsed Nd:YAG fiber laser (λ = 1064 nm, spot size = 0.05 mm) was used, and Ø1.6 mm × 20 mm cylindrical rods were processed under ambient conditions without auxiliary cooling. The experimental framework systematically evaluated the influence of scanning speed, pulse frequency, and the number of laser passes on dimensional accuracy and material removal efficiency. The results indicate that a maximum diameter reduction of 0.271 mm was achieved at a scanning speed of 3200 mm/s and 50 kHz, whereas 0.195 mm was attained at 6400 mm/s and 200 kHz. A robust second-order polynomial correlation (R² = 0.99) was established between diameter reduction and the number of passes, revealing the high predictability of the process. Crucially, when the scanning speed was doubled, the effective fluence was halved, considerably influencing the ablation characteristics. Despite the low fluence, evidence of material evaporation at elevated frequencies due to the incubation effect underscores the complex photothermal dynamics governing the process. This work constitutes the first comprehensive quantification of pass-dependent diameter modulation in DLBT and introduces a transformative, noncontact micromachining strategy for hard-to-machine alloys. The demonstrated precision, repeatability, and thermal control position DLBT as a promising candidate for next-generation manufacturing of high-performance miniaturized components. Full article

The anode assembly, as a key component in the electrolytic aluminum process, is composed of steel claws and aluminum guide rods. The connection quality between the steel claws and guide rods directly affects the current conduction efficiency, energy consumption, and operational stability of equipment. Achieving high-quality joining between the aluminum alloy and steel has become a key process in the preparation of the anode assembly. To join the guide rods and steel claws, this work uses Cold Metal Transfer (CMT) technology to clad aluminum on the steel surface and employs machine vision to detect surface forming defects in the cladding layer. The influence of different currents on the interfacial microstructure and mechanical properties of aluminum alloy cladding on the steel surface was investigated. The results show that increasing the cladding current leads to an increase in the width of the fusion line and grain size and the formation of layered Fe₂Al₅ intermetallic compounds (IMCs) at the interface. As the current increases from 90 A to 110 A, the thickness of the Al-Fe IMC layer increases from 1.46 μm to 2.06 μm. When the current reaches 110 A, the thickness of the interfacial brittle phase is the largest, at 2 ± 0.5 μm. The interfacial region where aluminum and steel are fused has the highest hardness, and the tensile strength first increases and then decreases with the current. The highest tensile strength is 120.45 MPa at 100 A. All the fracture surfaces exhibit a brittle fracture. Full article

This study focuses on the optimization of valve assemblies in downhole rod pumping units (DRPUs), which remain the predominant artificial lift technology in oil production worldwide. The research addresses the critical issue of premature failures in DRPUs caused by leakage in valve pairs, i.e., a problem that accounts for approximately 15% of all failures, as identified in a statistical analysis of the 2022 operational data from the Uzen oilfield in Kazakhstan. The leakage is primarily attributed to the accumulation of mechanical impurities and paraffin deposits between the valve ball and seat, leading to concentrated surface wear and compromised sealing. To mitigate this issue, a novel valve assembly design was developed featuring a flow turbulizer positioned beneath the valve seat. The turbulizer generates controlled vortex motion in the fluid flow, which increases the rotational frequency of the valve ball during operation. This motion promotes more uniform wear across the contact surfaces and reduces the risk of localized degradation. The turbulizers were manufactured using additive FDM technology, and several design variants were tested in a full-scale laboratory setup simulating downhole conditions. Experimental results revealed that the most effective configuration was a spiral plate turbulizer with a 7.5 mm width, installed without axis deviation from the vertical, which achieved the highest ball rotation frequency and enhanced lapping effect between the ball and the seat. Subsequent field trials using valves with duralumin-based turbulizers demonstrated increased operational lifespans compared to standard valves, confirming the viability of the proposed solution. However, cases of abrasive wear were observed under conditions of high mechanical impurity concentration, indicating the need for more durable materials. To address this, the study recommends transitioning to 316 L stainless steel for turbulizer fabrication due to its superior tensile strength, corrosion resistance, and wear resistance. Implementing this design improvement can significantly reduce maintenance intervals, improve pump reliability, and lower operating costs in mature oilfields with high water cut and solid content. The findings of this research contribute to the broader efforts in petroleum engineering to enhance the longevity and performance of artificial lift systems through targeted mechanical design improvements and material innovation. Full article

Acoustic emission (AE) technology has been extensively applied in the damage assessment of steel strands; however, it remains inadequate in identifying and quantifying the number of strand fractures, which limits the accuracy and reliability of prestressed structure monitoring. In this study, a test platform based on practical engineering was built. The AE monitoring method using a waveguide rod was applied to identify signals from different numbers of strand fractures, and their acoustic characteristics were analyzed using Fourier transform and multi-bandwidth wavelet transform. The propagation attenuation behavior of the AE signals in the waveguide rod was then analyzed, and the optimal parameters for field monitoring as well as the maximum number of plates suitable for series beam plates were determined. The results show that AE signals decrease exponentially with an increasing propagation distance, and attenuation models for various AE parameters were established. As the number of strand fractures increases, the amplitude of the dominant frequency increases significantly, and the energy distribution shifts towards higher-frequency bands. This finding introduces a novel approach for quantifying fractures in steel strands, enhancing the effectiveness of AE technology in monitoring and laying a foundation for the development of related technologies. Full article

During the construction of large-span steel truss arch bridges, challenges such as complex control calculations, frequent adjustments of the cantilever structure, and deviations in the closure state often arise in the process of the assembly and closure of arch ribs. Based on the stress-free state control theory, this paper proposes a precise assembly control method for steel truss arch bridges, which takes the minimization of structural deformation energy and the maintenance of the stress-free dimensions of the closure wedge as the control objectives. By establishing a mathematical relationship between temporary buckle cables and the spatial position of the closure section, as well as adopting the influence matrix method and the quadprog function to determine the optimal parameters of temporary buckle cables (i.e., size, position, and orientation) conforming to actual construction constraints, the automatic approaching of bridge alignment to the target alignment can be achieved. Combined with the practical engineering case of Muping Xiangjiang River Bridge, a numerical calculation study of the precise assembly and closure of steel truss arch bridges was conducted. The calculated results demonstrate that, under the specified construction scheme, the proposed method can determine the optimal combination for temporary buckle cable tension. Considering the actual construction risk and the economic cost, the precise matching of closure joints can be achieved by selectively trimming the size of the closure wedge by a minimal amount. The calculated maximum stress of the structural rods in the construction process is 42% of the allowable value of steel, verifying the feasibility and practicality of the proposed method. The precise assembly method of steel truss arch bridges based on stress-free state control can significantly provide guidance and reference for the design and construction of bridges of this type. Full article

In the process of high-speed wire rod production, flying steel accidents may occur due to various reasons. Current detection methods relying on sensors like hardware make debugging complex as well as limit real-time and accuracy. These methods are complicated to debug, and the real-time and accuracy of detection are poor. Therefore, this paper proposes a flying steel detection method based on improved You Only Look Once v8 (YOLOv8), which can realize high-precision flying steel detection based on machine vision through the monitoring video of the production site. Firstly, the Omni-dimensional Dynamic Convolution (ODConv) is added to the backbone network to improve the feature extraction ability of the input image. Then, a lightweight C2f-PCCA_RVB module is proposed to be integrated into the neck network, so as to carry out the lightweight design of the neck network. Finally, the Efficient Multi-Scale Attention (EMA) module is added to the neck network to fuse the context information of different scales and improve the feature extraction ability. The experimental results show that the average accuracy (mAP@0.5) of the flying steel detection method based on the improved YOLOv8 is 99.1%, and the latency is reduced to 2.5 ms, which can realize the real-time accurate detection of the flying steel. Full article

This paper assesses experimentally and theoretically the hydrogen-assisted cracking sensitivity of an ultrahigh-strength lath martensitic steel, recently used to manufacture tendon rods for structural engineering. The experimental values of the J-integral were obtained by tensile testing up to failure precracked SENT specimens in air, as an inert environment and in a thiocyanate aqueous solution, as a hydrogen-promoter medium. In parallel, the theoretical resources necessary to apply the Dugdale cohesive model to the SENT specimen were developed from the Green function in order to predict the J-integral dependency on the applied load and the crack size, with the cohesive resistance being the only material constant concerning fracture. The comparison of theoretical and experimental results strongly supports the premise that the cohesive crack accurately models the effect of the mechanisms by which the examined steel opposes crack propagation, both when in hydrogen-free and -embrittled conditions. The identification of experimental and theoretical limit values respectively involving a post-small-scale-yielding regime and unstable extension of the cohesive zone allowed for the value of the cohesive resistance to be determined, its condition as a material constant in hydrogen-free medium confirmed, and its strong decrease with hydrogen exposure revealed. Full article

Background/Objectives:Titanium implant surface modifications enhance osseointegration and prevent microbial colonization, improving implant longevity. Antimicrobial coatings, particularly cerium- and bismuth-doped hydroxyapatite (CeHAp and BiHAp), have gained attention for reducing infection-related complications. This study evaluates the antimicrobial activity of CeHAp and BiHAp coatings on CpTi compared to untreated CpTi in artificial saliva at pH levels of 4.5, 6.5, and 8. Methods: Antibacterial efficacy against Staphylococcus aureus (S. aureus), Escherichia coli (E. coli), and Candida albicans (C. albicans) was assessed using the broth dilution method. Titanium rods coated with test compounds were incubated in inoculated nutrient broth, and microbial inhibition was determined via optical density at 600 nm. A statistical analysis was performed using the Kruskal–Wallis ANOVA test, the median and Interquartile Range were determined for the variables, and a Dwass–Steel–Critchlow–Fligner intergroup pairwise comparison was conducted. Results: The results showed that both the CeHAp and BiHAp coatings demonstrated significant antimicrobial activity against S. aureus (OD = 0.01) at pH 6.5, which was more pronounced than the activity observed against E. coli (OD = 0.05), with the difference being statistically significant (p = 0.001). The least antimicrobial activity was observed against C. albicans (0.21) at pH 8 (p = 0.001). Conclusion: These findings highlight the pH-dependent effectiveness of BiHAp and CeHAp coatings in inhibiting microbial growth. Their application on titanium implants may enhance antimicrobial properties, contributing to improved dental implant success and broader biomedical applications. Full article

The friction surfacing (FS) process has emerged over the past few years as a method for joining both similar and dissimilar materials, for volume damage repair of defective components, and for corrosion protection. The possibility to produce a metallic coating by FS, without melting the material, classifies this technique as distinct from other standard methods. This unconventional deposition method is based on the severe plastic deformation that appears on a rotating metallic rod (consumable material) pressed against the substrate under an axial load. The present study aims to investigate the tribological properties and corrosion resistance provided by the aluminum-based FS coatings deposited onto a structural S235 steel substrate and further modified by plasma electrolytic oxidation (PEO). During the PEO treatment, the formation of a ceramic film is enabled, while the hardness, chemical stability, corrosion, and wear resistance of the modified surfaces are considerably increased. The morpho-structural characteristics and chemical composition of the PEO-modified FS coatings are further investigated using scanning electron microscopy combined with energy dispersive spectroscopy analysis and X-ray diffraction. Dry sliding wear testing of the PEO-modified aluminum-based coatings was carried out using a ball-on-disc configuration, while the corrosion resistance was electrochemically evaluated in a 3.5 wt.% NaCl solution. The corrosion rates of the aluminum-based coatings decreased significantly when the PEO treatment was applied, while the wear rate was substantially reduced compared to the untreated aluminum-based coating and steel substrate, respectively. Full article

The selection of grinding media significantly impacts the resulting mineral’s liberation degree and grinding quality; this is particularly impactful for granite pegmatite-type quartz. Accordingly, in this study, we investigate the effects of different grinding media on the breakage characteristics of muscovite granite pegmatite-type quartz, focusing also on quartz mineral flotation. An analysis of scanning electron microscope images reveals distinct fracture characteristics among different minerals. Notably, the fractal dimension of mineral fracture roughness in ball-milled products is larger compared to that of rod-milled products, which exhibit a smaller fractal dimension. This fractal dimension serves as a quantitative measure of the microscopic morphology of mineral fractures in the grinding products, establishing a relationship between the roughness of the fractures and the type of grinding medium used. Further analysis of particle size distribution and mineral dissociation indicates that the rod mill produces a higher yield of coarse fractions compared to both ceramic and steel balls, while the fine fraction yield is significantly lower than that of the rod mill and steel balls. Importantly, the rod mill enhances the dissociation degree of quartz, suggesting that it can improve the liberation of mineral monomers and increase the yield of qualified fractions during the grinding process while effectively reducing the phenomenon of overgrinding. Our flotation experiments demonstrate that the recovery rate of quartz using the rod mill is 2.59% and 5.07% higher than that achieved with the ball mill and ceramic mill, respectively. These findings provide theoretical support for the optimization of grinding media and enhancement of mineral flotation recovery. Full article

This paper presents a proposal for slabs reinforced with 3D steel reinforcements. Two configurations of 3D steel reinforcement, manually fabricated using 4 mm diameter rods, were investigated: cubic and square pyramid truss lattices. Two control groups were produced: a non-reinforced slab and a linear steel rod-reinforced slab. Three-point bending tests were conducted to assess the flexural behavior of the slabs. The results were analyzed in terms of flexural strength, peak load, mid-span displacement, energy absorption, crack formation, and ductility. The digital image correlation (DIC) technique was employed to capture the full-field principal strain and determine the mid-span displacement at the point of crack initiation. Furthermore, the compression capacity of each slab was evaluated. The results were compared with those of the non-reinforced and linear reinforced slabs, revealing that the slab with the cubic truss lattice configuration exhibited the highest bending moment capacity. While the square pyramid truss slab demonstrated relatively low bending strength, it exhibited exceptional energy absorption characteristics. In terms of ductility, the cubic truss-reinforced slab showed superior performance. When compared to the slabs with linear rod reinforcement, the 3D-reinforced slabs with cubic and square pyramid configurations enhanced the bending strength by approximately 51.19% and 47.32%, respectively. Overall, this study shows that the oblique connectors in the pyramidal reinforcement, compared to the vertical connectors in the cubic reinforcement, provide greater ductility and promote a more uniform distribution of smaller cracks, thereby enhancing energy absorption. Full article

In this study, the human-induced vibration performance of an innovative Deltabeam–CLT composite floor system was investigated. The Deltabeam–CLT composite floors were modelled using the finite element software package ABAQUS 6.14, the dynamic performance of the composite floors was evaluated, and the simulation results were benchmarked against prior simulation data in the other literature. In order to investigate the effect of the stiffness of Deltabeam composite steel beams on the vibration performance of Deltabeam–CLT composite floors, the acceleration of the Deltabeam–CLT composite floors under the excitation of a single person walking was measured. As per the acceleration, serviceability factors, namely, response factors (RFs) and vibration dose values (VDVs), were analyzed. The results showed that an increase in the height of Deltabeam composite steel beams can decrease the RF and VDV by 53.7% and 57.7%, respectively. This study also developed an optimization scheme with steel trusses pre-embedded inside Deltabeam composite steel beams. The effects of different truss spacing and rod diameters on the vibration performance of the Deltabeam–CLT composite floors were investigated; the results showed that the RF and VDV of Deltabeam–CLT composite floors can decrease to below 4 and 0.4 m/s^−1.75, respectively, with a truss spacing smaller than 200 mm. These findings can significantly enhance the future design of the Deltabeam–CLT composite floor system, improving its serviceability and ensuring better performance in practical applications. Full article

The phase composition and morphological characteristics of eutectic carbides are key factors affecting the wear resistance and fatigue life of high-speed steel. In this study, a combination of experimental characterization and thermodynamic calculations was used to systematically reveal the dynamic regulation mechanism of cooling rate on eutectic carbides in M2Al high-speed steel. The results indicate that within a cooling rate range of 5 to 225 °C/min, the steel always contains a small amount of face-centered cubic-structured MC-type eutectic carbides and a large number of hexagonal close-packed structured M₂C-type eutectic carbides. The three-dimensional morphology of MC-type eutectic carbides is smooth and rod-like, and is insensitive to the cooling rate, while the three-dimensional morphology of M₂C-type eutectic carbides evolves from lamellar to dendritic with an increasing cooling rate. The increase in cooling rate significantly reduces the average size of eutectic carbides, increases the total area fraction, and improves the distribution uniformity. Additionally, the increase in cooling rate also promotes the significant refinement of secondary dendrites in M2Al high-speed steel, and the relationship between secondary dendrite arm spacing and cooling rate is ${\lambda }_{SDAS}=149.42\cdot {C_R}^{-0.39}$. Finally, combining thermodynamic calculations with kinetic analysis, this study found that the formation of eutectic carbides is dominated by the segregation of elements such as V, Mo, and C during the final stage of solidification, while the chemical composition and three-dimensional morphological evolution of M₂C-type eutectic carbides are synergistically controlled by the diffusion and competitive growth of elements such as W, Mo, and C in austenite. This study provides a theoretical basis for the solidification process and eutectic carbide control of M2Al high-speed steel. Full article