Search Results (8,550)

The dense passivation film (DPF) formed on the surface of martensitic stainless steel effectively improves corrosion resistance, but it also hinders the adsorption and diffusion of active nitrogen atoms during gas nitriding. In this work, the influence of the DPF of 1Cr11Ni2W2MoV stainless steel on gas nitriding was overcome by controlling the cooling rate during stainless steel solution treatment, thereby enabling the successful formation of a nitrided layer. The effects of nitrogen potential on the microstructure, phase constitution, and tribological performance of the nitrided layer were systematically investigated. A dense passivation film formed at a solid-solution cooling rate of 110 ± 5 °C/s effectively inhibited nitrogen diffusion, resulting in the absence of a nitrided layer. However, when the cooling rate during solid solution was reduced to 80 ± 5 °C/s, the precipitation of chromium carbide along the grain boundaries damaged the density and integrity of the DPF, thereby enabling the formation of a nitrided layer during gas nitriding. A high nitrogen potential enhanced nitrogen diffusion and increased the nitrided layer thickness. However, an excessively high nitrogen potential led to nitrogen enrichment along grain boundaries, resulting in microcracking and reduced mechanical integrity of the compound layer. When the nitrogen potential was 1.0, a uniform and crack-free nitrided layer with a surface hardness exceeding 1000 HV_0.1 was obtained. Tribological tests combined with SEM observations of the worn surfaces showed that gas nitriding significantly reduced the friction coefficient and wear rate compared with the matrix sample. Among the nitrided samples, H-10 exhibited the lowest friction coefficient and wear rate, whereas H-23 showed relatively inferior wear resistance due to microcrack-related brittleness. The dominant wear mechanism changed from severe abrasive–adhesive wear in the matrix sample to mild abrasive wear in the nitrided samples. These results indicate that regulating passivation film integrity through heat treatment, together with optimizing nitrogen potential, is an effective strategy for achieving high-quality gas nitriding and improved tribological performance in martensitic stainless steel. Full article

Aluminum–vanadium (Al–V) master alloy is a key raw material for manufacturing high-end alloys, but the internal temperature transient field during its self-propagating high-temperature synthesis (SHS) is nearly impossible to measure in situ. This work develops a numerical simulation framework for Al–V master alloy SHS, featuring a novel temperature–time dual-criteria adaptive moving heat source and a gas–liquid–solid three-phase heat transfer model coupled with temperature-dependent thermophysical properties. The model, implemented in ANSYS Fluent via a customized user-defined function (UDF), is experimentally validated with a maximum temperature error below 7%. Results reveal that higher compact relative density accelerates combustion wave propagation, while increased slagging agent content exerts an inhibitory effect. This study provides a theoretical and quantitative tool for mechanism analysis and industrial process optimization of Al–V master alloy SHS production. Full article

Wastewater-based epidemiology (WBE) is an approach that uses information obtained from the analysis of various metabolites or residues in wastewater with the aim of assessing the consumption of or exposure to chemicals or pathogens in a population connected to a sewage system. The aim of this work was to develop methods for the isolation and analysis of seven beta-blockers (acebutolol, atenolol, betaxolol, metoprolol, nadolol, pindolol and propranolol) in wastewater samples collected from the influent of the wastewater treatment plant in Cluj-Napoca, Romania, in order to estimate their consumption among the population in two time periods (February and October 2024) using WBE. The selected beta-blockers were extracted by solid phase extraction using a Strata C18-U cartridge and analyzed by liquid chromatography coupled with tandem mass spectrometry. The consumption was estimated using the daily mass load of pharmaceutical products reported per 1000 inhabitants (mg/day/1000inh) and varied in the following ranges: atenolol 0.03–3.74, nadolol 0.03–0.1, propranolol 0.04–0.72, betaxolol 0.07–0.38, and metoprolol 54.85–276.45. From the obtained results, it can be observed that metoprolol is the most used beta-blocker in the investigated population, followed by atenolol, propranolol and betaxolol. Other beta-blockers are consumed in small quantities or occasionally. Full article

Non-invasive magnetic resonance imaging (MRI), as an extension of nuclear magnetic resonance (NMR) technology, enables detailed characterization of lithium-ion batteries (LIBs) in model systems. This review summarizes the fundamental principles of MRI and its applications in liquid/solid electrolytes, electrodes, and limited commercial diagnostics. Key capabilities include quantifying ion diffusion coefficients and mobility numbers in electrolytes, visualizing dendrite growth in lithium metal, and tracking lithium distribution in porous electrodes such as graphite and LiCoO₂. However, spatial and temporal resolution (typically 10–100 μm with acquisition times ranging from minutes to hours) and metal-induced shielding effects severely limit direct imaging in complete commercial batteries. Indirect methods like magnetic field imaging (MFI) show potential for defect detection. Future work should focus on sequence optimization and multimodal fusion, while emphasizing MRI’s primary role in fundamental research rather than conventional industrial testing. Full article

Fiber interferometers are widely used in precision measurement fields such as seismic observation, gravitational-wave detection, and aerospace guidance. However, phase noise in the Hz–kHz range has become an important factor limiting further improvement in measurement accuracy. In this work, a solid-core photonic crystal fiber (PCF) and a hollow-core photonic bandgap fiber (HC-PBGF) were introduced into the sensing arms of a fiber interferometer to reduce phase noise in this frequency range. Theoretical analysis showed that, compared with a conventional solid-core fiber, the PCF and the 19-cell HC-PBGF used in this study could reduce the phase noise by approximately 3 dB and 7 dB, respectively. The experimental results agreed well with the theoretical predictions, confirming that both fibers can effectively suppress high-frequency phase noise, with HC-PBGF showing superior noise reduction performance. This work provides a feasible approach for improving the performance of fiber interferometers in precision measurement. Full article

Air flotation is widely used in wastewater treatment for the removal of emulsified oils and suspended solids. The complex flow disturbances generated during the flotation process play a critical role in determining separation efficiency. This study employs the volume-of-fluid (VOF) method within the OpenFOAM framework to simulate the aggregation and rising behavior of microbubbles (40–100 μm) and oil droplets under various perturbation conditions. The effects of different airflow disturbance patterns on the flotation dynamics of oil–gas compounds are systematically investigated. Results show that negative pulsation promotes the rising of bubble–oil aggregates, whereas positive pulsation hinders their coalescence and upward motion. Furthermore, recirculation vortices induced by surface disturbances increase the residence time of oil–gas compounds in the water column, thereby affecting overall separation performance. The findings demonstrate that introducing vertical upward flow and bilateral oblique upward airflow can enhance flotation efficiency. This work provides insights into optimizing airflow configurations for improved oil removal in wastewater treatment applications. Full article

The production of cement is associated with significant CO₂ emissions, while the escalating volume of solid waste poses severe environmental challenges. To reduce the dependence on cement and fully utilize solid waste materials to address these challenges, this study prepared alkali-activated concrete by completely replacing cement with solid waste materials (slag, fly ash, and silica fume). Research was conducted on the optimization of material mix design and fiber reinforcement. From macro–micro perspectives and through advanced characterization methods (SEM, XRD, and TG), the action mechanism of activator concentration and precursor material content on alkali-activated concrete was revealed, as well as the influence law of glass fiber on material properties. Meanwhile, the optimal activator concentration, precursor material content and fiber content were determined. The results show that appropriately increasing the activator concentration and slag proportion can effectively promote the formation of cementitious products, thereby improving the mechanical properties of the material. However, excessive alkalinity will lead to an uncontrolled reaction and adverse effects. The addition of fibers significantly enhances the mechanical properties of the material, especially the flexural strength. When the fiber content is 1.8%, the flexural strength is increased by 45.16%. This work establishes a sustainable pathway for construction materials, while addressing industrial waste management and carbon neutrality goals. Full article

High-iron red mud presents a major obstacle to comprehensive resource utilization, as iron and aluminum minerals form tightly interwoven and encapsulated structures that resist conventional separation, hindering efficient co-recovery of these valuable elements. This study aimed to address this bottleneck by developing an effective strategy for iron–aluminum separation and synergistic recovery. A reduction smelting process was conducted in a sealed electric furnace using internally carbon-containing red mud pellets, enabling phase reconstruction to regulate aluminum-bearing phases while achieving iron–aluminum separation. XRD and SEM analysis verified that iron oxides were reduced to metallic iron with recovery exceeding 98%, and aluminum-bearing phases were selectively converted into active α-Al₂O₃ and mainly dodecacalcium hepta-aluminate (Ca₁₂Al₁₄O₃₃) in the slag. Under optimized Bayer leaching conditions (150 g/L NaOH, 240 °C, 90 min, liquid-to-solid ratio 6:1), aluminum extraction exceeded 60%, comparable to conventional red mud processing. This work overcomes the technical barrier of iron–aluminum co-recovery from high-iron red mud, offering a practical and efficient route for its sustainable valorization. Full article

To address the problems of uneven stubble height and high missed-cutting rate caused by the insufficient profiling capability of traditional forage harvesters in complex hilly terrain, this paper designs a three-degrees-of-freedom (DOF) profiling header primarily for typical hilly terrain with gentle slopes of 8–15°. Through pitch, roll, and height adjustments, it stably maintains stubble height at 150 mm. Subsequently, geometric analysis and structural optimization achieved kinematic decoupling among all degrees of freedom, thereby overcoming the inherent limitations of the two-DOF header, such as poor adaptability to longitudinal slope and strong adjustment coupling. Three-dimensional modeling was completed in SolidWorks, multibody dynamics simulation was performed in ADAMS, and a profiling control system incorporating a hydraulic system, multi-source sensor fusion, and a fuzzy PID controller was built. The dynamics simulation results show that under the working conditions of 15° longitudinal and 10° transverse slopes, the stubble height error of the header is controlled within 10%, the attitude angle adjustment error is less than 0.5°, and the dynamic response is excellent. Prototype field tests showed that, compared with the two-DOF header, the three-DOF profiling header improved the stubble height stability by about 35%, reduced the missed-cutting rate by about 5%, and increased the operating efficiency by about 15%. No cutting blade contact with the soil occurred, verifying the rationality of the mechanism design and its adaptability to terrain. This study provides an effective technical solution for improving the mechanization level of forage harvesting in hilly and mountainous areas. Full article

This work evaluated the influence of oil type (sunflower vs. fish oil) and hydroxypropyl methylcellulose (HPMC) concentration on the properties of oleogels obtained by the emulsion-templated method. Oil-in-water emulsions were prepared and air-dried to produce oleogels containing 2.9–5.8% (w/w) HPMC. All oleogels exhibited solid-like behaviour, with viscoelastic moduli increasing with polymer concentration, and showed a high thermal stability. At a comparable HPMC content, fish oil oleogels developed stiffer networks than those obtained with sunflower oil. Texture analysis indicated a linear increase in hardness with HPMC content across both oils, while cohesiveness and adhesiveness were more influenced by oil nature. Oil-binding capacity (OBC) increased markedly with polymer content, exceeding 90% in most systems. However, fish oil oleogels consistently showed lower retention. Colour parameters were only slightly affected by HPMC concentration and were mainly determined by the intrinsic colour of each oil. Overall, both oil type and polymer concentration were shown to be critical factors determining the structural, mechanical, and functional characteristics of HPMC-based oleogels, providing useful information for the development of structured lipid systems as potential substitutes for conventional solid fats. Full article

Industrial food processing generates substantial byproducts, resulting in environmental challenges and economic losses. This study explores the biovalorization of sugar-rich barbecue sauce waste streams through fermentation to create value-added ingredients for sauce production and promote circular economy practices. The barbecue stream was diluted with water at 25 and 50% incorporation levels and fermented at room temperature for 12 days using a microbial consortium comprising three lactic acid bacteria (Lactiplantibacillus plantarum, Lacticaseibacillus rhamnosus, and Weissella confusa) and one yeast (Saccharomyces boulardii). Laboratory-scale fermentation was monitored by measuring pH, total soluble solids, titratable acidity, sugar consumption, and metabolite production. The consortium demonstrated effective performance, reducing pH and TSS and increasing titratable acidity for both incorporation levels over 12 days. The fermented samples were characterized by their antioxidant capacity, color, protein content, humidity, and viscosity. The total phenolic content and antioxidant activity (DPPH) increased significantly (p < 0.05), and the viscosity increased by 254.3% and 48.3% for the fermented streams with 25% and 50% incorporation, respectively. Antimicrobial assays revealed that the fermented samples inhibited typical spoilage bacteria and yeast. This work highlights the potential of fermentation to upcycle barbecue waste, with antimicrobial characteristics contributing to extended shelf life, sustainable food production, and circular economic practices. Full article

To obtain ultrahigh strength Cu alloy strip for board-to-board connectors, a CuNiSiMgMn multi-element high-solute alloy was designed, and high-temperature short-time solid solution was utilized to optimize the properties of this alloy. The evolution in microstructure and properties of the cold-rolled CuNiSiMgMn alloy strip during high-temperature short-time solid solution, aging, and further cold-rolling are investigated. The results reveal that there are high-density Ni_xSi precipitates and deformation defects in the original cold-rolled CuNiSiMgMn alloy strip. During a solid solution at 1000 °C, recrystallization primarily occurs between 15 and 30 s, while precipitate decomposition starts at a solid solution time of ~30 s and is almost complete 10 s later. With further increase in the solid solution time, the grain size of the alloy grows rapidly, but the residual precipitate particles exhibit little change. Upon aging at 500 °C for 2 h and a further 80% cold-rolling, nano-sized precipitates are formed, yielding high-strength alloy strips. The 80% cold-rolling increases the microhardness by 12% and decreases the electrical conductivity by 3% IACS. The strip solid solution-treated for 35 s exhibits the maximum strength, with a tensile strength of >950 MPa and a conductivity of >30% IACS. Further extension of the solid solution time decreases both the tensile strength and elongation. This work clarifies the critical time of recovery, recrystallization, and precipitate decomposition of the CuNiSiMgMn alloy during high-temperature solid solution and provides guidance for industrial production. Full article

The load characteristics of the helicopter tail rotor system are critical to flight safety and handling performance, and flight testing remains the most direct and reliable means to obtain authentic load data. In this paper, the well-established Wheatstone bridge strain measurement method is adopted to carry out accurate load testing on the helicopter tail rotor system. The tail rotor assembly mainly consists of the tail rotor shaft, pitch link, and tail rotor blades, which undertake different load transfer tasks during flight. Under actual operating conditions, the tail rotor shaft bears significant axial tension as well as combined lateral and vertical bending moments; the pitch link is primarily subjected to alternating axial tension and compression; and the tail rotor blades withstand complex loads including flapping bending, lagwise bending, and torsional moments. According to the distinct stress characteristics and force transmission paths of each component, targeted flight test maneuvers are reasonably designed. These maneuvers include steady-level flight at low, medium, and high speeds, zigzag climbing flight, near-ground side-rear flight, as well as deceleration-to-sprint and obstacle slope maneuvers specified in ADS-33E. Key flight parameters are selected for in-depth analysis to reveal the load distribution and dynamic variation patterns of the tail rotor under typical operating conditions. On this basis, a helicopter load risk test point matrix is established to identify high-risk working conditions and key monitoring positions. This study provides a solid theoretical and data foundation for subsequent flight test monitoring and structural strength verification. It effectively reduces flight test risks, improves monitoring efficiency and accuracy, and helps cut down the human, material, and financial costs associated with flight test monitoring. The research results can also provide important references for the design optimization and safety evaluation of helicopter tail rotor systems. Full article

As the key technology of space exploration, space power has been a major area of international research focus. A lot of research work has been carried out around the world for the space nuclear reactor using the heat pipe, liquid metal and gas cooling methods. With the development of molten salt reactor in the Generation IV reactor system, molten salt dissolving fissile material and acting as a coolant at the same time has become a new cooling scheme, which provides new ideas for the design of space nuclear reactors. In this study, a novel reactor, the liquid-solid dual-fuel space nuclear reactor (LSSNR) was preliminarily proposed, combining the molten salt fuel and cross-shaped spiral solid fuel to achieve the design goals of 30-year lifetime and an active core weight of less than 200 kg. Monte Carlo neutron transport code OpenMC based on ENDF/B-VII.1 library was employed for neutronics design in the aspect of fuel type, cladding material, reflector material and the spectral shift absorber. Then, the thickness of the control drum absorber was optimized to meet the requirement of the sufficient shutdown margin, lower solid fuel enrichment, and 30-effective-full power-years (EFPY) operation lifetime. Finally, UC solid fuel with U-235 enrichment of 80.98 wt.% and B₄C thickness of 0.75 cm were adopted in LSSNR, and BeO was adopted as the reflector and the matrix material of the control drum. A spectral shift absorber Gd₂O₃ was used to avoid the subcritical LSSNR returning to criticality in a launch accident. The k_eff with the control drum in the innermost position is 0.954949, and the k_eff reaches 1.00592 after 30 EFPY of operation. The total mass of the active core is 158.11 kg. In addition, the thermal-hydraulic feasibility of LSSNR using cross-shaped spiral fuel was analyzed based on a 4/61 reactor core model. The structure of cross-shaped spiral fuel achieves enhanced heat transfer by generating turbulence, which leads to a uniform temperature distribution of the coolant flow field and reduces local temperature peaks. Based on the LSSNR scheme, some neutronic characteristics were analyzed. Results demonstrate that the LSSNR has strongly negative reactivity coefficients due to the thermal expansion of liquid fuel, and the fission gas-induced pressure meets safety requirements. One hundred years after the end of core life, the total radioactivity of reactor core is reduced by 99% and is 7.1305 Ci. Full article

Lithium metal batteries (LMBs) have been widely studied due to their high energy density; however, the practical implementation of LMBs is limited by issues of uncontrolled dendrite growth, continuous electrolyte decomposition, and poor Coulombic efficiency (CE). Highly concentrated electrolytes (HCEs) have emerged as a promising approach to addressing the above issues. In this work, we propose a new HCE system based on a single carbonate solvent of 2,2,2-trifluoroethyl methyl carbonate (FEMC) with a high concentration of lithium bis(fluorosulfonyl)imide (LiFSI). The resulting electrolytes exhibit enhanced anodic stability and improved compatibility with lithium metal anodes and high-voltage cathodes. The optimized 4 M LiFSI–FEMC HCE achieved the highest CE for Li plating/stripping in Li/Cu cell and lowest overpotential in Li/Li symmetric cells, outperforming both low-concentration FEMC and ethyl methyl carbonate (EMC)-based electrolytes. In full-cell configurations with LiNi_0.8Co_0.1Mn_0.1O₂ (NCM811) cathodes, the HCE demonstrates stable cycling with minimal capacity fade over 250 cycles. Importantly, the HCE enables stable operation of 4.6 V high-voltage NCM811/Li cells for more than 120 cycles with a high-capacity retention of 88.61%. Post-mortem analysis revealed a more uniform and compact solid electrolyte interphase and a thinner cathode electrolyte interphase, contributing to the enhanced cycling performance. Full article