Search Results (70)

To reveal the meso-mechanical essence of deep rock mass failure and capture precursor information, this study focuses on soft rock failure mechanisms. Based on the discontinuous medium discrete element method (DEM), we employed digital image correlation (DIC) technology, acoustic emission (AE) monitoring, and particle flow code (PFC) numerical simulation to investigate the failure evolution characteristics and AE quantitative representation of soft rocks. Key findings include the following: Localized high-strain zones emerge on specimen surfaces before macroscopic crack visualization, with crack tip positions guiding both high-strain zones and crack propagation directions. Strong force chain evolution exhibits high consistency with the macroscopic stress response—as stress increases and damage progresses, force chains concentrate near macroscopic fracture surfaces, aligning with crack propagation directions, while numerous short force chains coalesce into longer chains. The spatial and temporal distribution characteristics of acoustic emissions were explored, and the damage types were quantitatively characterized, with ring-down counts demonstrating four distinct stages: sporadic, gradual increase, stepwise growth, and surge. Shear failures predominantly occurred along macroscopic fracture surfaces. At the same time, there is a phenomenon of acoustic emission silence in front of the stress peak in the surrounding rock of deep soft rock roadway, as a potential precursor indicator for engineering disaster early warning. These findings provide critical theoretical support for deep engineering disaster prediction. Full article

Addressing the stability control challenges of roadways with composite roofs in the No. 34 coal seam of Donghai Mine under high-strength mining conditions, this study employed integrated methodologies including laboratory experiments, numerical modeling, and field trials. It investigated the mechanical response characteristics of the composite roof and developed a synergistic control system, validated through industrial application. Key findings indicate significant differences in mechanical behavior and failure mechanisms between individual rock specimens and composite rock masses. A theoretical “elastic-plastic-fractured” zoning model for the composite roof was established based on the theory of surrounding rock deterioration, elucidating the mechanical mechanism where the cohesive strength of hard rock governs the load-bearing capacity of the outer shell, while the cohesive strength of soft rock controls plastic flow. The influence of in situ stress and support resistance on the evolution of the surrounding rock zone radii was quantitatively determined. The FLAC^3D strain-softening model accurately simulated the post-peak behavior of the surrounding rock. Analysis demonstrated specific inherent patterns in the magnitude, ratio, and orientation of principal stresses within the composite roof under mining influence. A high differential stress zone (σ₁/σ₃ = 6–7) formed within 20 m of the working face, accompanied by a deflection of the maximum principal stress direction by 53, triggering the expansion of a butterfly-shaped plastic zone. Based on these insights, we proposed and implemented a synergistic control system integrating high-pressure grouting, pre-stressed cables, and energy-absorbing bolts. Field tests demonstrated significant improvements: roof-to-floor convergence reduced by 48.4%, rib-to-rib convergence decreased by 39.3%, microseismic events declined by 61%, and the self-stabilization period of the surrounding rock shortened by 11%. Consequently, this research establishes a holistic “theoretical modeling-evolution diagnosis-synergistic control” solution chain, providing a validated theoretical foundation and engineering paradigm for composite roof support design. Full article

The escalating disasters caused by the movement of shallow buried strata in China’s western mining areas are increasingly threatening operational safety. A critical issue in ensuring secure mining practices in these areas is the creep failure of weakly cemented soft rock under low-stress conditions. The unique particle contact mechanisms in weakly cemented mudstone, combined with the persistence of the cemented materials and the particulate matter they form, lead to mechanical responses that differ significantly from those of typical soft rocks during loading. Building on an existing multivariate linear regression equation for new similar materials, this study developed qualified weakly cemented medium similar materials, offering appropriate materials for long-term creep tests of weakly cemented formations. This was accomplished by employing orthogonal proportioning tests. The principal findings of our investigation are as follows: The new, similar material exhibits low strength and prominent creep characteristics, accurately simulating weakly cemented materials in western mining areas. The concentration of rosin–alcohol solution has a measurable impact on key parameters, such as σ_c, E, and γ in the weakly cemented similar material specimens. Furthermore, the creep characteristics of the specimens diminish progressively with an increase in the proportion of iron powder (I) and barite powder (B). The material was applied to a similar indoor model test simulating the weakly cemented material surrounding the auxiliary haulage roadway in Panel 20314 of the Gaojialiang Coal Mine, with speckle analysis employed for detailed examination. The experimental findings suggest that both the conventional mechanical properties and long-term creep characteristics of the material align with the required specifications, offering robust support for achieving optimal outcomes in the similar model test. Full article

This study focuses on how rocks respond mechanically and how to keep them stable when soft rock roadways are under deep tectonic stress. It does this through a combination of theoretical analysis, numerical simulations, and field applications. We created a mechanical model of roof strata to calculate how much they would bend under both horizontal tectonic stress and their weight. This modeling helped us determine the critical yield limits. A systematic study of the angle θ between the direction of tectonic stress and the axis of the roadway showed that the concentration of horizontal stress on the roof gets stronger as θ increases, while the vertical stress on the sidewalls slowly gets weaker. The main sign of surrounding rock failure is shear damage that is most severe at the roof, floor, and shoulder angles. The maximum plastic zone depth occurs at θ = 90°. Studies that looked at both gob-side and along-roadway stages found that the two types of failure were very different, characterized by severe roof damage during roadway advancement and pronounced coal pillar instability in gob-side conditions. Based on these results, targeted support strategies were successfully used in field engineering to control deformations and provide both theoretical foundations and practical solutions for stabilizing deep soft rock roadways under tectonic stress. Full article

The time-dependent deformation control of weakly cemented soft rock in deep underground engineering is a critical scientific issue that directly affects the long-term stability of roadways. Traditional Nishihsara models encounter limitations in accurately capturing the weakening effects of material parameters during rock creep failure and in describing the accelerated creep stage, making them insufficient for analyzing the creep failure mechanisms of weakly cemented surrounding rock. To address these limitations, this study integrates SEM and X-ray scanning results to reveal the microscopic degradation process during creep: under external forces, clay minerals, primarily bonded face-to-face or through cementation, gradually fracture, leading to continuous microcrack propagation and progressive parameter degradation. Based on damage theory, an enhanced Nishihara creep model is proposed, incorporating a time-dependent damage factor to characterize the attenuation of the elastic modulus and a nonlinear winding element connected in series to represent the accelerated creep stage. The corresponding three-dimensional constitutive equations are derived. Using the Levenberg–Marquardt (L-M) algorithm for parameter inversion, the model achieves over 98% fitting accuracy across the full creep stages of weakly cemented soft rock, validating its applicability to other rock types such as salt rock and anthracite. The damage creep model is numerically implemented through secondary development in FLAC3D 6.0, with simulation results showing less than 5% deviation from experimental data and the failure mode is similar. These findings provide a solid theoretical foundation for further understanding the creep behavior of weakly cemented soft rocks. Full article

In geotechnical engineering, traditional anchor bolts often have problems such as an insufficient bearing capacity, their ease of loosening, and an unsatisfactory support effect under complex geological conditions (such as soft soil or broken surrounding rock), resulting in it being difficult to guarantee engineering stability. In order to solve these problems, this paper studies the supporting performance of a hollow grouting anchor with an umbrella-shaped expansion head with an expansion pipe. Through theoretical analysis, mechanical performance analysis, and experimental analysis, the supporting mechanisms and mechanical characteristics of a hollow grouting anchor with an umbrella-shaped expansion head are systematically discussed. The calculation formula for the maximum pull-out force of the umbrella-shaped expansion head is clarified, and the fixed range of the expansion body section in relation to the loose ring is quantified. Based on the analysis results, the structural parameters and material properties of the bolt were optimized, and the optimization effect was verified by numerical simulation. The results show that the optimized bolt has significantly improved the pull-out bearing capacity, shear resistance, and reinforcement effect on the soil. The maximum pull-out force of the umbrella-shaped expansion head can be increased by up to 35%, and the fixed range of the expansion body section can be expanded by 45%. The research provides an efficient and reliable support solution for geotechnical engineering fields, such as roadway engineering and tunnel engineering, which significantly improves the stability and safety of engineering under complex geological conditions. At the same time, it provides an important theoretical basis and practical reference for the design and construction of similar projects. Full article

Secondary pre-tightening of clamping cable joints can effectively improve the load-bearing performance of U-shaped steel supports. However, the underlying mechanism of secondary pre-tightening has remained a critical knowledge gap in ground control engineering, and its design still relies on empirical approaches without theoretical guidance. To address these challenges, this study proposes a novel mechanistic framework integrating mathematical modelling, experimental validation, and parametric analysis. Specifically, a first-principle-based mathematical expression for the slip resistance of clamping cable joints under secondary pre-tightening was derived, explicitly incorporating the effects of bolt torque and interfacial friction; and a dual-phase experimental protocol combining axial compression tests and numerical simulations was developed to systematically quantify the impacts of initial pre-tightening torque, secondary pre-tightening torque (T₂), and the timing of secondary pre-tightening (u/u_max). Three groundbreaking thresholds were identified, as follows: critical initial pre-tightening torque (T₁ > 250 N·m) beyond which secondary pre-tightening becomes ineffective (<5% improvement); minimum effective secondary pre-tightening torque (T₂/T₁ > 1) for significant load-bearing enhancement; and the optimal activation window (u/u_max < 50%) balancing capacity gain (<10%) and deformation control. These findings establish the first quantitative design criteria for secondary pre-tightening applications, transitioning from empirical practice to mechanics-driven optimization. Full article

In China’s northwest mining areas, shallow buried coal seams commonly feature double soft composite roof structures of mudstone and clay, resulting in poor roadway stabilization and proving challenging for effective roadway-surrounding rock (RSR) control. A mudstone–clay composite roof is particularly difficult to maintain due to the complex interactions between the soft rock layers and their sensitivity to moisture changes. Previous studies have investigated the properties of these soft rocks individually, but there is limited research on the behavior and control of double soft composite roofs. This study investigated the hydrophilic mineral composition and microstructure of mudstone and clay through X-ray diffraction (XRD) and scanning electron microscopy (SEM) experiments. Through an orthogonal experimental design, the influence of the clay layer thickness, number of layers, layer position, and relative moisture content on the stability of a mudstone–clay composite roof was studied. The results revealed the following: (1) Kaolinite, the primary hydrophilic component, constitutes a high proportion of clay, while both mudstone and clay exhibit abundant pores and cracks under SEM observation; (2) The relative moisture content emerged as the most significant factor affecting roadway deformation; and (3) A combined support of bolts, a short anchor cable, and a long anchor cable effectively controls RSR deformation in the case of a double soft composite roof. The methodology combining comprehensive material characterization and systematic parametric analysis can be extended to the study of other complex soft rock engineering problems, particularly those involving moisture-sensitive composite roof structures. Full article

The isolated working face is significantly impacted by the adjacent goaf and the mining activities of the working face itself, causing the overlying rock layers above the working face to exhibit far more intense activity compared to an ordinary working face. The stress levels are high, and the surrounding rock suffers severe damage, posing serious challenges to the safe and efficient extraction of the working face. Improving the service life of the retreating roadway in an isolated working face is a pressing technical issue that coal mining companies must address. Focusing on the characteristics of the strata and mining conditions of the 8213 isolated working face in the Yanjiahe Coal Mine, which features a three-soft coal seam, a combination of field investigation, theoretical analysis, on-site monitoring, and numerical simulation methods was employed. This approach aimed to analyze the fundamental laws of mine pressure behavior in the three-soft coal seam isolated working face as well as the deformation and failure mechanisms of the surrounding rock in the retreating roadway. Using elastic thin plate theory, it was determined that the basic roof periodic fracture step of the 8213 isolated face in the Yanjiahe Coal Mine is approximately 23 m. Field mine pressure monitoring on the 8213 isolated working face revealed that during non-periodic pressure events, the support resistance of the working face generally fluctuated stably below the rated working resistance. When the basic roof collapsed, the average working resistance of the support showed a significant increase with periodic pressure steps ranging from 16 to 27 m and an average of 22 m. Numerical simulations were further used to analyze the changes in stress and the plastic zone of the overlying rock on the 8213 isolated working face, clarifying the mechanism by which instability in the overlying rock structure leads to incidents. This analysis provides theoretical support for the safe mining of isolated working faces. Full article

Due to the soft mechanical properties of soft rock strata, roof fall accidents are frequent, causing great hazards to production. In order to eliminate hazards in the actual mining process, a new type of bag-filling scheme was designed by analyzing the mechanisms of roof falls in soft rock strata. By testing the filling material, the optimal ratio of foam filling material was determined, and the corresponding filling process was formulated. Through the field verification of this filling process, better support was achieved in the roof fall area, providing useful guidance and support for mines with similar conditions. Full article

With the further development of China’s coal resources, mining operations are constantly transferred to the deep soft rock. As such, the mine roadway is under the action of high geostress, the surrounding rock body engineering properties are poor, the overall strength is low, the traditional support method struggles to meet the needs of safe production, and the surrounding rock control has become a major technical challenge. This paper relies on the actual project, analyzes the destabilization mechanism of the roadway, analyzes the deformation of the peripheral rock of the deep roadway, determines the physical and mechanical parameters of the peripheral rock through indoor tests, establishes numerical analysis model, proposes to adopt the joint support scheme of anchor rods + anchor cables + a 36U-type steel metal bracket + a laying net + a laying mat + filling behind the wall, and monitors the displacement of peripheral rock of the roadway on a regular basis by using the numerical display convergence meter, and then obtains the displacement of the peripheral rock of the roadway after excavation as well as under the influence of the quarrying movement. Under the influence of the roadway perimeter rock displacement, we evaluate the reasonableness of the support program, as well as the safe and effective control of the roadway perimeter rock, to achieve the ideal roadway perimeter rock support and control effect. Full article

The gob-side entry driving in deep mines with soft rock exhibits a complex deformation and instability mechanism. This complexity leads to challenges in roadway stability control which greatly affects the coal mine production succession and safe and efficient mining. This paper takes the gob-side entry in Liuzhuang Coal Mine as the background. By adopting the method of theoretical analysis, a dynamic model of the roof subsidence in the goaf is established. The calculation indicates that achieving the stable subsidence of the basic roof and the equilibrium of the lateral abutment stress within the goaf requires a minimum of 108.9 days, offering a theoretical foundation for selecting an optimal driving time for the gob-side entry. The control technologies and methods of gob-side entry through grouting modification and high-strength support are proposed. Enhancing the length of anchor ropes and the density of bolt (cable) support to improve the role of the roadway support components can be better utilized, so the role of the support components of the roadway can be better exerted. The method of grouting and the reinforcement of coal pillars can effectively improve the carrying capacity of coal pillars. The numerical simulation is used to analyze the deformation law of gob-side entry. The study reveals significant deformation in the coal pillar and substantial roof subsidence, highlighting that maintaining the stability of the coal pillar is crucial for ensuring roadway safety. Following the grouting process, the deformation of the coal pillar and roof subsidence decreased by 16.7% and 7.1%, respectively. This demonstrates that coal pillar grouting not only mitigates pillar deformation but also provides effective control over roof subsidence. This study offers a quantitative calculation method to ascertain the excavation time of gob-side entry, and suggests that the application of high-strength support and the practice of coal pillar grouting can effectively maintain the steadiness of gob-side entry in deep mines with soft rock. Full article

The control of soft surrounding rock stability has always been a hot academic issue. Soft rock has poor stability and low strength, and the deformation of a soft rock tunnel becomes more serious after it is affected by water for a long time. In this paper, the Jintong Coal Mine is taken as the research object, and nondestructive immersion experiments are used to study the change in mechanical properties of rock after being affected by water. The FLAC numerical model is used to analyze the stress evolution characteristics of the surrounding rock after being affected by water, and the results of the study show that the water absorption of siltstone is always higher than that of coarse-grained sandstone, and the uniaxial compressive strength of siltstone and coarse-grained sandstone decreases by 54.59% and 67.99%, respectively, under a state of saturated water compared with that under a state of dryness. Influenced by a T-shaped surface, the maximum principal stress concentration area occurs in the rock layer below the T-shaped surface and outside the joint. Concentrations of maximum shear stress occur within the “T” channel. Vertical stress concentration zones occur at the higher ground level and the bottom of the slope. The maximum shear stress of the roof fluctuates before the face reaches the surface of the “1” section, and continues to increase with and continues to increase with the distance of the face. After entering below the surface of the “1” section, the maximum shear stress of the roof increases rapidly, and the influence range is about 24 m. The maximum shear stress distribution plays a dominant role in the stability of the surrounding rocks of the two roadways. We analyze the principle of high-strength economic support, propose a “four-in-one” surrounding rock control technology based on “controlled hydrophobicity, structural adjustment, district management, and gradient control”, and propose a surrounding rock control scheme of district management. The measured data on site show that the roadway surrounding the rock is reasonably controlled. This provides a reference for the stable control of the surrounding rock of the roadway under similar conditions. Full article

This study aims to alleviate the serious deformation of surrounding rock (SR) in an extremely soft and fragile fully mechanized caving face roadway (ESFFMCFR, the 8# coal seam, Huaibei mining area) under a conventional support. Laboratory tests of roadway SR were conducted. The results show that in this coal seam, the extremely soft and fragile coal body has a high clay mineral content, so it is of low strength and breaks and softens easily. With reference to the mechanical tests on coal and rock mass around the coal seam and the monitoring results of roadway deformation, the roadway deformation is mainly caused by the development of fractures in the roadway SR, the separation of the support body and SR and the loose supporting structure. Considering the engineering environment and deformation characteristics of SR in the ESFFMCFR (the 8# coal seam, Huaibei mining area), this study proposed a synergistic support system of “lowering, drilling, anchoring, grouting and flatting (LDAGF)” for the ESFFMCFR based on the synergistic mechanism of support and SR under the basic principles of synergetics. Specifically, the synergistic support system of “LDAGF” includes the following measures: floor breaking and side lowering, bolt advance support, anchor cable support, advance water injection and grouting and flat-roof U-shaped steel shed support. Furthermore, this synergistic support system was applied on the ESFFMCFR in the 8# coal seam of Xinhu and Guobei coal mines, Huaibei mining area. The on-site application results reveal that when the synergistic support system is adopted, the maximum subsidence values in the above roadway roofs are 117 mm and 121 mm and the maximum displacement values of the two sides are 66 mm and 74 mm, respectively, which proves an excellent support effect. The synergistic support system, which can effectively control the serious deformation of the SR in ESFFMCFRs and ensure long-term stability and safety of the roadways, is suitable for the support of ESFFMCFRs and is of great guiding significance for roadways of the same type. Full article

Aiming at solving the problem of support failure caused by a large deformation of roadway surrounding rock in a deep soft coal seam, and taking the surrounding rock control of the roadway in the 11-2 coal seam in Zhujidong Coal Mine as the research background, numerical simulation and field industrial test and inspection methods were used to study the support effect of a supporting system of gob-side entry in deep soft coal seam. The deformation characteristics of various supporting systems of metal mesh, diamond mesh, metal mesh with anchor rod, steel ladder beam, M-shaped steel belt, 14#b channel steel, and 11# I-steel in the goaf supporting body of deep soft coal seam were studied under vertical load. The supporting effect of effective compressive stress zone generated by bolt and cable under different row spacings and lengths was analyzed, and the law of variation in the compressive stress field generated by supporting members with supporting parameters was explored. The length and interrow distance of bolt and cable were compared, respectively, and reasonable supporting parameters were selected. Based on the abovementioned research results and the geological conditions of the 1331 (1) track roadway, the support scheme of the 1331 (1) track roadway was designed, and the industrial test was carried out. The results show that the surrounding rock of the roadway is within the effective anchorage range of the supporting body, the active support function of the supporting components has been fully brought into play, and the overall control effect of the surrounding rock of the roadway is good, which can ensure the safety and stability of the goaf roadway. The maximum displacement of the roof and floor of the roadway is 86 mm, the maximum displacement of the solid coal side is 50 mm, the maximum displacement of the coal pillar side is 70 mm, and the maximum separation of layers is 22 mm. There is no failure phenomenon in relation to the anchor bolt and cable, and the overall deformation of the roadway surrounding the rock is good, which can provide some references for roadway-surrounding-rock control under similar conditions in deep coal seams. Full article