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Search Results (619)

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Keywords = sensor network failure

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27 pages, 5651 KB  
Article
Integrating VMD and Adversarial MLP for Robust Acoustic Detection of Bolt Loosening in Transmission Towers
by Yong Qin, Yu Zhou, Cen Cao, Jun Hu and Liang Yuan
Electronics 2025, 14(20), 4062; https://doi.org/10.3390/electronics14204062 - 15 Oct 2025
Viewed by 93
Abstract
The structural integrity of transmission towers, as the backbone of power grids, is critical to overall grid safety, relying heavily on the reliability of bolted connections. Dynamic loads such as wind-induced vibrations can cause bolt loosening, potentially leading to structural deformation, cascading failures, [...] Read more.
The structural integrity of transmission towers, as the backbone of power grids, is critical to overall grid safety, relying heavily on the reliability of bolted connections. Dynamic loads such as wind-induced vibrations can cause bolt loosening, potentially leading to structural deformation, cascading failures, and large-scale blackouts. Traditional manual inspection methods are inefficient, subjective, and hazardous. Existing automated approaches are often limited by environmental noise sensitivity, high computational complexity, sensor placement dependency, or the need for extensive labeled data. To address these challenges, this paper proposes a portable acoustic detection system based on Variational Mode Decomposition (VMD) and an Adversarial Multilayer Perceptual Network (AT-MLP). The VMD method effectively processes non-stationary and nonlinear acoustic signals to suppress noise and extract robust time–frequency features. The AT-MLP model then performs state identification, incorporating adversarial training to mitigate distribution discrepancies between training and testing data, thereby significantly improving generalization and noise robustness. Comparison results and analysis demonstrate that the proposed VMD and AT-MLP framework effectively mitigates structural variability and environmental interference, providing a reliable solution for bolt loosening detection. The proposed method bridges structural mechanics, acoustic signal processing, and lightweight intelligence, offering a scalable solution for condition assessment and risk-aware maintenance of transmission towers. Full article
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17 pages, 5623 KB  
Article
Deep Learning-Based Back-Projection Parameter Estimation for Quantitative Defect Assessment in Single-Framed Endoscopic Imaging of Water Pipelines
by Gaon Kwon and Young Hwan Choi
Mathematics 2025, 13(20), 3291; https://doi.org/10.3390/math13203291 - 15 Oct 2025
Viewed by 107
Abstract
Aging water pipelines are increasingly prone to structural failure, leakage, and ground subsidence, creating critical risks to urban infrastructure. Closed-circuit television endoscopy is widely used for internal assessment, but it depends on manual interpretation and lacks reliable quantitative defect information. Traditional vanishing point [...] Read more.
Aging water pipelines are increasingly prone to structural failure, leakage, and ground subsidence, creating critical risks to urban infrastructure. Closed-circuit television endoscopy is widely used for internal assessment, but it depends on manual interpretation and lacks reliable quantitative defect information. Traditional vanishing point detection techniques, such as the Hough Transform, often fail under practical conditions due to irregular lighting, debris, and deformed pipe surfaces, especially when pipes are water-filled. To overcome these challenges, this study introduces a deep learning-based method that estimates inverse projection parameters from monocular endoscopic images. The proposed approach reconstructs a spatially accurate two-dimensional projection of the pipe interior from a single frame, enabling defect quantification for cracks, scaling, and delamination. This eliminates the need for stereo cameras or additional sensors, providing a robust and cost-effective solution compatible with existing inspection systems. By integrating convolutional neural networks with geometric projection estimation, the framework advances computational intelligence applications in pipeline condition monitoring. Experimental validation demonstrates high accuracy in pose estimation and defect size recovery, confirming the potential of the system for automated, non-disruptive pipeline health evaluation. Full article
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30 pages, 8790 KB  
Article
An Adaptive Framework for Remaining Useful Life Prediction Integrating Attention Mechanism and Deep Reinforcement Learning
by Yanhui Bai, Jiajia Du, Honghui Li, Xintao Bao, Linjun Li, Chun Zhang, Jiahe Yan, Renliang Wang and Yi Xu
Sensors 2025, 25(20), 6354; https://doi.org/10.3390/s25206354 - 14 Oct 2025
Viewed by 505
Abstract
The prediction of Remaining Useful Life (RUL) constitutes a vital aspect of Prognostics and Health Management (PHM), providing capabilities for the assessment of mechanical component health status and prediction of failure instances. Recent studies on feature extraction, time-series modeling, and multi-task learning have [...] Read more.
The prediction of Remaining Useful Life (RUL) constitutes a vital aspect of Prognostics and Health Management (PHM), providing capabilities for the assessment of mechanical component health status and prediction of failure instances. Recent studies on feature extraction, time-series modeling, and multi-task learning have shown remarkable advancements. However, most deep learning (DL) techniques predominantly focus on unimodal data or static feature extraction techniques, resulting in a lack of RUL prediction methods that can effectively capture the individual differences among heterogeneous sensors and failure modes under complex operational conditions. To overcome these limitations, an adaptive RUL prediction framework named ADAPT-RULNet is proposed for mechanical components, integrating the feature extraction capabilities of attention-enhanced deep learning (DL) and the decision-making abilities of deep reinforcement learning (DRL) to achieve end-to-end optimization from raw data to accurate RUL prediction. Initially, Functional Alignment Resampling (FAR) is employed to generate high-quality functional signals; then, attention-enhanced Dynamic Time Warping (DTW) is leveraged to obtain individual degradation stages. Subsequently, an attention-enhanced of hybrid multi-scale RUL prediction network is constructed to extract both local and global features from multi-format data. Furthermore, the network achieves optimal feature representation by adaptively fusing multi-source features through Bayesian methods. Finally, we innovatively introduce a Deep Deterministic Policy Gradient (DDPG) strategy from DRL to adaptively optimize key parameters in the construction of individual degradation stages and achieve a global balance between model complexity and prediction accuracy. The proposed model was evaluated on aircraft engines and railway freight car wheels. The results indicate that it achieves a lower average Root Mean Square Error (RMSE) and higher accuracy in comparison with current approaches. Moreover, the method shows strong potential for improving prediction accuracy and robustness in varied industrial applications. Full article
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19 pages, 5427 KB  
Article
Deep Learning-Based Reconstruction of Vibration Sensor Data for Structural Health Monitoring: A Case Study
by Thuc V. Ngo, Nga T. T. Nguyen, José C. Matos, Huyen T. Dang and Son N. Dang
Buildings 2025, 15(20), 3702; https://doi.org/10.3390/buildings15203702 - 14 Oct 2025
Viewed by 129
Abstract
Monitoring the condition of existing structures remains one of the most pressing challenges within the construction industry. Structural health monitoring (SHM) techniques have proven increasingly effective in this regard; however, maintaining and archiving complete lifecycle data for such structures remains costly. Data acquisition [...] Read more.
Monitoring the condition of existing structures remains one of the most pressing challenges within the construction industry. Structural health monitoring (SHM) techniques have proven increasingly effective in this regard; however, maintaining and archiving complete lifecycle data for such structures remains costly. Data acquisition is particularly critical, as the SHM system relies upon this information to analyse and evaluate structural behaviour. Nonetheless, a range of challenges—such as environmental influences, sensor malfunction, and transmission failures—can lead to data corruption or loss. These issues compromise the reliability of the dataset, necessitating either data reconstruction or additional measurement campaigns, both of which are resource-intensive. This study proposes the use of a long short-term memory (LSTM) network to reconstruct missing or corrupted data. A complete dataset collected from an actual construction project is employed to train the network. Data loss scenarios are then simulated, including single-channel (loss from one sensor) and multi-channel (loss from multiple sensors) cases. The trained LSTM model is subsequently applied to reconstruct the missing data. A case study on a real bridge demonstrates that the reconstructed data show strong agreement with the original measurements in both the time and frequency domains. These findings indicate that the proposed approach has the potential to support engineers in conserving resources by reducing the need for costly and time-consuming additional measurement interventions. Full article
(This article belongs to the Special Issue Recent Developments in Structural Health Monitoring)
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24 pages, 4301 KB  
Article
Diagnosing Hydraulic Directional Valve Spool Stick Faults Enabled by Hybridized Intelligent Algorithms
by Zicheng Wang, Binbin Qiu, Chunhua Feng, Weidong Li and Xin Lu
Appl. Sci. 2025, 15(20), 10937; https://doi.org/10.3390/app152010937 - 11 Oct 2025
Viewed by 163
Abstract
The hydraulic directional valve represents a fundamental component of a hydraulic system. The severe operating environment could cause undesirable faults, with the spool stick being the particular concern. It will lead to a reduction in the overall performance of the operating system, even [...] Read more.
The hydraulic directional valve represents a fundamental component of a hydraulic system. The severe operating environment could cause undesirable faults, with the spool stick being the particular concern. It will lead to a reduction in the overall performance of the operating system, even with the potential for failure. To address this issue, this study presents a hybrid intelligent algorithm-based diagnostic approach for the hydraulic directional valve spool stick fault to facilitate timely industrial inspection and maintenance. Firstly, the monitoring signals on hydraulic directional valves are denoised using wavelet packet denoising (WPD). Then, the denoised signals are decomposed via sparrow search algorithm (SSA) optimized for variational mode decomposition (VMD) in order to obtain a typical fault feature vector. Finally, a combined model of the convolutional neural network (CNN) and the long short-term memory (LSTM) is employed to diagnose the valve spool stick fault. The results of this study indicate that the proposed approach can reduce the signal processing time by 56.60%. The diagnostic accuracy of the approach is 97.01% and 96.24% for sensors located at different positions, and the accuracy of the fusion sensor group is 99.55%. These fault diagnostic performances provide a basis for further research into hydraulic directional valve spool stick fault and are appliable to other hydraulic equipment fault diagnosis applications. Full article
(This article belongs to the Section Computing and Artificial Intelligence)
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18 pages, 1723 KB  
Article
Sensor Placement for the Classification of Multiple Failure Types in Urban Water Distribution Networks
by Utsav Parajuli, Binod Ale Magar, Amrit Babu Ghimire and Sangmin Shin
Urban Sci. 2025, 9(10), 413; https://doi.org/10.3390/urbansci9100413 - 7 Oct 2025
Viewed by 350
Abstract
Urban water distribution networks (WDNs) are increasingly vulnerable to diverse disruptions, including pipe leaks/bursts and cyber–physical failures. A critical step in a resilience-based approach against these disruptions is the rapid and reliable identification of failures and their types for the timely implementation of [...] Read more.
Urban water distribution networks (WDNs) are increasingly vulnerable to diverse disruptions, including pipe leaks/bursts and cyber–physical failures. A critical step in a resilience-based approach against these disruptions is the rapid and reliable identification of failures and their types for the timely implementation of emergency or recovery actions. This study proposes a framework for sensor placement and multiple failure type classification in WDNs. It applies a wrapper-based feature selection (recursive feature elimination) with Random Forest (RF–RFE) to find the best sensor locations and employs an Autoencoder–Random Forest (AE–RF) framework for failure type identification. The framework was tested on the C-town WDN using the failure type scenarios of pipe leakage, cyberattacks, and physical attacks, which were generated using EPANET-CPA and WNTR models. The results showed a higher performance of the framework for single failure events, with accuracy of 0.99 for leakage, 0.98 for cyberattacks, and 0.95 for physical attacks, while the performance for multiple failure classification was lower, but still acceptable, with a performance accuracy of 0.90. The reduced performance was attributed to the model’s difficulty in distinguishing failure types when they produced hydraulically similar consequences. The proposed framework combining sensor placement and multiple failure identification will contribute to advance the existing data-driven approaches and to strengthen urban WDN resilience to conventional and cyber–physical disruptions. Full article
(This article belongs to the Special Issue Urban Water Resources Assessment and Environmental Governance)
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50 pages, 6411 KB  
Article
AI-Enhanced Eco-Efficient UAV Design for Sustainable Urban Logistics: Integration of Embedded Intelligence and Renewable Energy Systems
by Luigi Bibbò, Filippo Laganà, Giuliana Bilotta, Giuseppe Maria Meduri, Giovanni Angiulli and Francesco Cotroneo
Energies 2025, 18(19), 5242; https://doi.org/10.3390/en18195242 - 2 Oct 2025
Viewed by 495
Abstract
The increasing use of UAVs has reshaped urban logistics, enabling sustainable alternatives to traditional deliveries. To address critical issues inherent in the system, the proposed study presents the design and evaluation of an innovative unmanned aerial vehicle (UAV) prototype that integrates advanced electronic [...] Read more.
The increasing use of UAVs has reshaped urban logistics, enabling sustainable alternatives to traditional deliveries. To address critical issues inherent in the system, the proposed study presents the design and evaluation of an innovative unmanned aerial vehicle (UAV) prototype that integrates advanced electronic components and artificial intelligence (AI), with the aim of reducing environmental impact and enabling autonomous navigation in complex urban environments. The UAV platform incorporates brushless DC motors, high-density LiPo batteries and perovskite solar cells to improve energy efficiency and increase flight range. The Deep Q-Network (DQN) allocates energy and selects reference points in the presence of wind and payload disturbances, while an integrated sensor system monitors motor vibration/temperature and charge status to prevent failures. In urban canyon and field scenarios (wind from 0 to 8 m/s; payload from 0.35 to 0.55 kg), the system reduces energy consumption by up to 18%, increases area coverage by 12% for the same charge, and maintains structural safety factors > 1.5 under gust loading. The approach combines sustainable materials, efficient propulsion, and real-time AI-based navigation for energy-conscious flight planning. A hybrid methodology, combining experimental design principles with finite-element-based structural modelling and AI-enhanced monitoring, has been applied to ensure structural health awareness. The study implements proven edge-AI sensor fusion architectures, balancing portability and telemonitoring with an integrated low-power design. The results confirm a reduction in energy consumption and CO2 emissions compared to traditional delivery vehicles, confirming that the proposed system represents a scalable and intelligent solution for last-mile delivery, contributing to climate resilience and urban sustainability. The findings position the proposed UAV as a scalable reference model for integrating AI-driven navigation and renewable energy systems in sustainable logistics. Full article
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24 pages, 4942 KB  
Article
ConvNet-Generated Adversarial Perturbations for Evaluating 3D Object Detection Robustness
by Temesgen Mikael Abraha, John Brandon Graham-Knight, Patricia Lasserre, Homayoun Najjaran and Yves Lucet
Sensors 2025, 25(19), 6026; https://doi.org/10.3390/s25196026 - 1 Oct 2025
Viewed by 302
Abstract
This paper presents a novel adversarial Convolutional Neural Network (ConvNet) method for generating adversarial perturbations in 3D point clouds, enabling gradient-free robustness evaluation of object detection systems at inference time. Unlike existing iterative gradient methods, our approach embeds the ConvNet directly into the [...] Read more.
This paper presents a novel adversarial Convolutional Neural Network (ConvNet) method for generating adversarial perturbations in 3D point clouds, enabling gradient-free robustness evaluation of object detection systems at inference time. Unlike existing iterative gradient methods, our approach embeds the ConvNet directly into the detection pipeline at the voxel feature level. The ConvNet is trained to maximize detection loss while maintaining perturbations within sensor error bounds through multi-component loss constraints (intensity, bias, and imbalance terms). Evaluation on a Sparsely Embedded Convolutional Detection (SECOND) detector with the KITTI dataset shows 8% overall mean Average Precision (mAP) degradation, while CenterPoint on NuScenes exhibits 24% weighted mAP reduction across 10 object classes. Analysis reveals an inverse relationship between object size and adversarial vulnerability: smaller objects (pedestrians: 13%, cyclists: 14%) show higher vulnerability compared to larger vehicles (cars: 0.2%) on KITTI, with similar patterns on NuScenes, where barriers (68%) and pedestrians (32%) are most affected. Despite perturbations remaining within typical sensor error margins (mean L2 norm of 0.09% for KITTI, 0.05% for NuScenes, corresponding to 0.9–2.6 cm at typical urban distances), substantial detection failures occur. The key novelty is training a ConvNet to learn effective adversarial perturbations during a one-time training phase and then using the trained network for gradient-free robustness evaluation during inference, requiring only a forward pass through the ConvNet (1.2–2.0 ms overhead) instead of iterative gradient computation, making continuous vulnerability monitoring practical for autonomous driving safety assessment. Full article
(This article belongs to the Section Sensing and Imaging)
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15 pages, 2748 KB  
Article
A Physics-Enhanced CNN–LSTM Predictive Condition Monitoring Method for Underground Power Cable Infrastructure
by Zaki Moutassem, Doha Bounaim and Gang Li
Algorithms 2025, 18(10), 600; https://doi.org/10.3390/a18100600 - 25 Sep 2025
Viewed by 326
Abstract
Underground high-voltage transmission cables, especially high-pressure fluid-filled (HPFF) pipe-type cable systems, are critical components of urban power networks. These systems consist of insulated conductor cables housed within steel pipes filled with pressurized fluids that provide essential insulation and cooling. Despite their reliability, HPFF [...] Read more.
Underground high-voltage transmission cables, especially high-pressure fluid-filled (HPFF) pipe-type cable systems, are critical components of urban power networks. These systems consist of insulated conductor cables housed within steel pipes filled with pressurized fluids that provide essential insulation and cooling. Despite their reliability, HPFF cables experience faults caused by insulation degradation, thermal expansion, and environmental stressors, which, due to their subtle and gradual nature, complicate incipient fault detection and subsequent fault localization. This study presents a novel, proactive, and retrofit-friendly predictive condition monitoring method. It leverages distributed accelerometer sensors non-intrusively mounted on the HPFF steel pipe within existing manholes to continuously monitor vibration signals in real time. A physics-enhanced convolutional neural network–long short-term memory (CNN–LSTM) deep learning architecture analyzes these signals to detect incipient faults before they evolve into critical failures. The CNN–LSTM model captures temporal dependencies in acoustic data streams, applying time-series analysis techniques tailored for the predictive condition monitoring of HPFF cables. Experimental validation uses vibration data from a scaled-down HPFF laboratory test setup, comparing normal operation to incipient fault events. The model reliably identifies subtle changes in sequential acoustic patterns indicative of incipient faults. Laboratory experimental results demonstrate a high accuracy of the physics-enhanced CNN–LSTM architecture for incipient fault detection with effective data feature extraction. This approach aims to support enhanced operational resilience and faster response times without intrusive infrastructure modifications, facilitating early intervention to mitigate service disruptions. Full article
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34 pages, 16346 KB  
Review
A Review on Vibration Sensor: Key Parameters, Fundamental Principles, and Recent Progress on Industrial Monitoring Applications
by Limin Ma, Zhangpeng Li, Shengrong Yang and Jinqing Wang
Vibration 2025, 8(4), 56; https://doi.org/10.3390/vibration8040056 - 25 Sep 2025
Viewed by 979
Abstract
This paper presents a systematic review of vibration sensors and their application in industrial-monitoring systems, aiming to provide a comprehensive reference for both academic research and practical applications in this field. Through the classification of measured parameters and sensing principles, this work endeavors [...] Read more.
This paper presents a systematic review of vibration sensors and their application in industrial-monitoring systems, aiming to provide a comprehensive reference for both academic research and practical applications in this field. Through the classification of measured parameters and sensing principles, this work endeavors to establish a structured understanding of vibration sensor’s working mechanism and deliver an in-depth analysis of their recent research achievements. By integrating practical cases from typical domains, this manuscript comprehensively demonstrates the practical value and application potential of vibration sensors in equipment-monitoring systems, illustrating how these sensors are utilized to detect mechanical failures and enhance the performance and safety of industrial systems, such as wind turbine, tunnel boring machine, and aerospace engine. Looking forward, with the rapid advancement of the Internet of Things (IoT) and artificial intelligence (AI) technologies, vibration sensors are anticipated to evolve towards multifunctionalization, miniaturization and intelligentization, thereby forming a comprehensive monitoring network that improves overall efficiency and reliability of the mechanical systems. Full article
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15 pages, 955 KB  
Article
A Simulation Study on the Theoretical Potential of Quantum-Enhanced Federated Security Operations
by Robert Campbell
Sensors 2025, 25(19), 5949; https://doi.org/10.3390/s25195949 - 24 Sep 2025
Viewed by 438
Abstract
This paper makes two distinct contributions to the security and federated learning communities. First, we identify and empirically demonstrate a critical vulnerability in Krum, a widely deployed Byzantine-resilient aggregation algorithm, showing catastrophic failure (44.7% accuracy degradation) when applied to high-dimensional neural networks. We [...] Read more.
This paper makes two distinct contributions to the security and federated learning communities. First, we identify and empirically demonstrate a critical vulnerability in Krum, a widely deployed Byzantine-resilient aggregation algorithm, showing catastrophic failure (44.7% accuracy degradation) when applied to high-dimensional neural networks. We provide comprehensive analysis of five alternative algorithms and validate FLTrust as a more resilient solution, though requiring trusted infrastructure. This finding has immediate implications for production federated learning systems. Second, we present a rigorous feasibility analysis of quantum-enhanced security operations through simulation-based exploration. We document fundamental deployment barriers including (1) environmental electromagnetic interference exceeding sensor capabilities by 6-9 orders of magnitude, (2) infrastructure costs of USD 3–5M with unproven benefits, (3) an absence of validated correlation mechanisms between quantum measurements and cyber threats, and (4) O(n2) scalability constraints limiting deployments to 20 nodes. This is purely theoretical research using simulated data without physical quantum sensors. Physical validation through empirical noise characterization and sensor deployment in operational environments represents the critical next step, though faces significant challenges from EMI shielding requirements and calibration procedures. Together, these contributions provide actionable insights for current federated learning deployments while preventing premature investment in quantum sensing for cybersecurity. Full article
(This article belongs to the Section Internet of Things)
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17 pages, 1133 KB  
Article
Spatio-Temporal Recursive Method for Traffic Flow Interpolation
by Gang Wang, Yuhao Mao, Xu Liu, Haohan Liang and Keqiang Li
Symmetry 2025, 17(9), 1577; https://doi.org/10.3390/sym17091577 - 21 Sep 2025
Viewed by 372
Abstract
Traffic data sequence imputation plays a crucial role in maintaining the integrity and reliability of transportation analytics and decision-making systems. With the proliferation of sensor technologies and IoT devices, traffic data often contain missing values due to sensor failures, communication issues, or data [...] Read more.
Traffic data sequence imputation plays a crucial role in maintaining the integrity and reliability of transportation analytics and decision-making systems. With the proliferation of sensor technologies and IoT devices, traffic data often contain missing values due to sensor failures, communication issues, or data processing errors. It is necessary to effectively interpolate these missing parts to ensure the correctness of downstream work. Compared with other data, the monitoring data of traffic flow shows significant temporal and spatial correlations. However, most methods have not fully integrated the correlations of these types. In this work, we introduce the Temporal–Spatial Fusion Neural Network (TSFNN), a framework designed to address missing data recovery in transportation monitoring by jointly modeling spatial and temporal patterns. The architecture incorporates a temporal component, implemented with a Recurrent Neural Network (RNN), to learn sequential dependencies, alongside a spatial component, implemented with a Multilayer Perceptron (MLP), to learn spatial correlations. For performance validation, the model was benchmarked against several established methods. Using real-world datasets with varying missing-data ratios, TSFNN consistently delivered more accurate interpolations than all baseline approaches, highlighting the advantage of combining temporal and spatial learning within a single framework. Full article
(This article belongs to the Section Computer)
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19 pages, 4815 KB  
Article
Strain Sensor-Based Fatigue Prediction for Hydraulic Turbine Governor Servomotor in Complementary Energy Systems
by Hong Hua, Zhizhong Zhang, Xiaobing Liu and Wanquan Deng
Sensors 2025, 25(18), 5860; https://doi.org/10.3390/s25185860 - 19 Sep 2025
Viewed by 368
Abstract
Hydraulic turbine governor servomotors in wind solar hydro complementary energy systems face significant fatigue failure challenges due to high-frequency regulation. This study develops an intelligent fatigue monitoring and prediction system based on strain sensors, specifically designed for the frequent regulation requirements of complementary [...] Read more.
Hydraulic turbine governor servomotors in wind solar hydro complementary energy systems face significant fatigue failure challenges due to high-frequency regulation. This study develops an intelligent fatigue monitoring and prediction system based on strain sensors, specifically designed for the frequent regulation requirements of complementary systems. A multi-point monitoring network was constructed using resistive strain sensors, integrated with temperature and vibration sensors for multimodal data fusion. Field validation was conducted at an 18.56 MW hydroelectric unit, covering guide vane opening ranges from 13% to 63%, with system response time <1 ms and a signal-to-noise ratio of 65 dB. A simulation model combining sensor measurements with finite element simulation was established through fine-mesh modeling to identify critical fatigue locations. The finite element analysis results show excellent agreement with experimental measurements (error < 8%), validating the simulation model approach. The fork head was identified as the critical component with a stress concentration factor of 3.4, maximum stress of 51.7 MPa, and predicted fatigue life of 1.2 × 106 cycles (12–16 years). The cylindrical pin shows a maximum shear stress of 36.1 MPa, with fatigue life of 3.8 × 106 cycles (16–20 years). Monte Carlo reliability analysis indicates a system reliability of 51.2% over 20 years. This work provides an effective technical solution for the predictive maintenance and digital operation of wind solar hydro complementary systems. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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40 pages, 10210 KB  
Article
An Explainable Deep Learning-Based Predictive Maintenance Solution for Air Compressor Condition Monitoring
by Alexandru Ciobotaru, Cosmina Corches, Dan Gota and Liviu Miclea
Sensors 2025, 25(18), 5797; https://doi.org/10.3390/s25185797 - 17 Sep 2025
Viewed by 1042
Abstract
Air compressors are vital across various sectors—automotive, manufacturing, buildings, and healthcare—as they provide pressurized air for air suspension systems in vehicles, supply power pneumatic machines throughout industrial production lines, and support non-clinical infrastructure within hospital environments, including pneumatic control systems, isolation room pressurization, [...] Read more.
Air compressors are vital across various sectors—automotive, manufacturing, buildings, and healthcare—as they provide pressurized air for air suspension systems in vehicles, supply power pneumatic machines throughout industrial production lines, and support non-clinical infrastructure within hospital environments, including pneumatic control systems, isolation room pressurization, and laboratory equipment operation. Ensuring that such components are reliable is critical, as unexpected failures can disrupt facility functions and compromise patient safety. Predictive maintenance (PdM) has emerged as a key factor in enhancing the reliability and operational efficiency of medical devices by leveraging sensor data and artificial intelligence (AI)-based algorithms to detect component degradation before functional failures occur. In this paper, a predictive maintenance solution for condition monitoring and fault prediction for the exhaust valve, bearings, water pump, and radiator of an air compressor is presented, by comparing a hybrid deep neural network (DNN) as a feature extractor and a support vector machine (SVM) for condition classification: a pure DNN classifier as well as a standalone SVM model. Additionally, each model was trained and validated on three devices—NVIDIA T4 GPU, Raspberry Pi 4 Model B, and NVIDIA Jetson Nano—and performance reports in terms of latency, energy consumption, and CO2 emissions are presented. Moreover, three model agnostic explainable AI (XAI) methods were employed to increase the transparency of the hybrid model’s final decision: Shapley additive explanations (SHAP), local interpretable model-agnostic explanations (LIME) and partial dependence plots (PDP). The hybrid model achieves on average 98.71%, 99.25%, 98.78%, and 99.01% performance in terms of accuracy, precision, recall, and F1-score across all devices Additionally, the DNN baseline and SVM model achieve on average 93.2%, 88.33%, 90.45%, and 89.37%, as well as 93.34%, 88.11%, 95. 41%, and 91.62% performance in terms of accuracy, precision, recall, and F1-score across all devices. The integration of XAI methods within the PdM pipeline offers enhanced transparency, interpretability, and trustworthiness of predictive outcomes, thereby facilitating informed decision-making among maintenance personnel. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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19 pages, 3307 KB  
Article
A Hybrid Graph-Coloring and Metaheuristic Framework for Resource Allocation in Dynamic E-Health Wireless Sensor Networks
by Edmond Hajrizi, Besnik Qehaja, Galia Marinova, Klodian Dhoska and Lirianë Berisha
Eng 2025, 6(9), 237; https://doi.org/10.3390/eng6090237 - 10 Sep 2025
Viewed by 759
Abstract
Wireless sensor networks (WSNs) are a key enabling technology for modern e-Health applications. However, their deployment in clinical environments faces critical challenges due to dynamic network topologies, signal interference, and stringent energy constraints. Static resource allocation schemes often prove inadequate in these mission-critical [...] Read more.
Wireless sensor networks (WSNs) are a key enabling technology for modern e-Health applications. However, their deployment in clinical environments faces critical challenges due to dynamic network topologies, signal interference, and stringent energy constraints. Static resource allocation schemes often prove inadequate in these mission-critical settings, leading to communication failures that can compromise data integrity and patient safety. This paper proposes a novel hybrid framework for intelligent, dynamic resource allocation that addresses these challenges. The framework combines classical graph-coloring heuristics—Greedy and Recursive Largest First (RLF) for efficient initial channel assignment with the adaptive power of metaheuristics, specifically Simulated Annealing and Genetic Algorithms, for localized refinement. Unlike conventional approaches that require costly, network-wide reconfigurations, our method performs targeted adaptations only in interference-affected regions, thereby optimizing the trade-off between network reliability and energy efficiency. Comprehensive simulations modeled on dynamic, hospital-scale WSNs demonstrate the effectiveness of various hybrid strategies. Notably, our results demonstrate that a hybrid strategy using a Genetic Algorithm can most effectively minimize interference and ensure high data reliability, validating the framework as a scalable and resilient solution. These results validate the proposed framework as a scalable, energy-aware solution for resilient, real-time healthcare telecommunication infrastructures. Full article
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