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Keywords = semi–dry desulfurization

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18 pages, 8224 KiB  
Article
Cascaded Absorption Heat Pump Integration in Biomass CHP Systems: Multi-Source Waste Heat Recovery for Low-Carbon District Heating
by Pengying Wang and Hangyu Zhou
Sustainability 2025, 17(13), 5870; https://doi.org/10.3390/su17135870 - 26 Jun 2025
Viewed by 269
Abstract
District heating systems in northern China predominantly rely on coal-fired heat sources, necessitating sustainable alternatives to reduce carbon emissions. This study investigates a biomass combined heat and power (CHP) system integrated with cascaded absorption heat pump (AHP) technology to recover waste heat from [...] Read more.
District heating systems in northern China predominantly rely on coal-fired heat sources, necessitating sustainable alternatives to reduce carbon emissions. This study investigates a biomass combined heat and power (CHP) system integrated with cascaded absorption heat pump (AHP) technology to recover waste heat from semi-dry flue gas desulfurization exhaust and turbine condenser cooling water. A multi-source operational framework is developed, coordinating biomass CHP units with coal-fired boilers for peak-load regulation. The proposed system employs a two-stage heat recovery methodology: preliminary sensible heat extraction from non-saturated flue gas (elevating primary heating loop (PHL) return water from 50 °C to 55 °C), followed by serial AHPs utilizing turbine extraction steam to upgrade waste heat from circulating cooling water (further heating PHL water to 85 °C). Parametric analyses demonstrate that the cascaded AHP system reduces turbine steam extraction by 4.4 to 8.8 t/h compared to conventional steam-driven heating, enabling 3235 MWh of annual additional power generation. Environmental benefits include an annual CO2 reduction of 1821 tonnes, calculated using regional grid emission factors. The integration of waste heat recovery and multi-source coordination achieves synergistic improvements in energy efficiency and operational flexibility, advancing low-carbon transitions in district heating systems. Full article
(This article belongs to the Section Energy Sustainability)
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17 pages, 7093 KiB  
Article
Hydration Mechanism of Solid Waste Gelling Materials Containing Semi-Dry Desulfurization Ash
by Yunyun Li, Siqi Zhang, Meixiang Huang, Guodong Yang, Jiajie Li, Mengqi Ma, Wentao Hu and Wen Ni
Gels 2025, 11(3), 193; https://doi.org/10.3390/gels11030193 - 11 Mar 2025
Viewed by 807
Abstract
This study investigated the feasibility of using semi-dry desulfurization ash (DA) in combination with blast furnace slag (BFS) to prepare gelling materials, aiming to improve the resource utilization of DA. The effects of DA dosage and mechanical grinding on the compressive strength and [...] Read more.
This study investigated the feasibility of using semi-dry desulfurization ash (DA) in combination with blast furnace slag (BFS) to prepare gelling materials, aiming to improve the resource utilization of DA. The effects of DA dosage and mechanical grinding on the compressive strength and hydration mechanism of BFS-DA gelling materials were investigated. The results showed that the optimum BFS-DA ratio was 60:40, and the compressive strengths were 14.21 MPa, 20.24 MPa, 43.50 MPa, and 46.27 MPa at 3, 7, 28, and 56 days, respectively. Mechanical grinding greatly improved the activity of the gel materials, with the greatest increase in compressive strength at 3, 7, 28, and 90 days for the BFS and DA mixed milled for 30 min, with increases of 89.86%, 66.36%, 24.56%, and 25.68%, respectively, and compressive strength of 26.22 MPa, 35.6 MPa, 58.33 MPa, and 63.97 MPa, respectively. The cumulative heat of hydration of BFS-DA slurry was about 120 J/g. The hydration mechanism showed that the main hydration products formed were ettringite, C-S-H gel, AFm, and Friedel’s salt. Calcium sulfite in DA was participated in the hydration, and a new hydration product, Ca4Al2O6SO3·11H2O, was formed. DA can be effectively used to prepare BFS-based gelling materials, and its performance meets the requirements of GB/T 28294-2024 standard, which provides a potential solution for the utilization of DA resources and the reduction in the impact on the environment. Full article
(This article belongs to the Special Issue Innovative Gels: Structure, Properties, and Emerging Applications)
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13 pages, 4200 KiB  
Article
Effects of Environmentally Friendly Materials on Saline Soil Improvement and Sunflower Yields in the Hetao Irrigation Region, China
by Xiangping Wang, Yunpeng Sun, Yuxing Liu, Xiaolin Li, Qiancheng Gao, Jingsong Yang, Wenping Xie and Rongjiang Yao
Land 2024, 13(6), 870; https://doi.org/10.3390/land13060870 - 17 Jun 2024
Cited by 1 | Viewed by 1786
Abstract
The Hetao irrigation region is located in Inner Mongolia, China, within a dry and semi-dry region. This region suffers from poor agricultural productivity and environmental damage due to the presence of saline soil. To explore the growth of salty lands using a more [...] Read more.
The Hetao irrigation region is located in Inner Mongolia, China, within a dry and semi-dry region. This region suffers from poor agricultural productivity and environmental damage due to the presence of saline soil. To explore the growth of salty lands using a more environmentally friendly method, this research employed three eco-conscious amendments to improve the soil. These include flue gas desulfurization gypsum (S), humic acid (H), and biochar (C). During a two-year study, the amendments were utilized to enhance the soil quality for planting sunflowers. Humic acid was used prior to every seedling season, whereas the remaining two substances were only used once. These additions increased the soil’s water-holding capacity, reduced soil salinity during sunflower growth, and improved the macroaggregate proportion. The most effective treatment for decreasing the soil’s salt content after the seedling stage was the application of humic acid (0.6 t ha−1). Biochar (15 t ha−1) decreased the soil’s bulk density (from 1.49 to 1.34 g cm−3) and mostly increased the sunflower seed yield up to 3133−3964 kg ha−1. Humic acid addition significantly increased the aggregate (>0.25 mm) content up to 27.88% after the experiment, but it led to a lower seed yield (2607−3686 kg ha−1). In 2019, the temperature was lower compared to 2018, which may have led to a reduction in the yield. However, these three amendments could potentially increase yields by more than conventional methods. These three environmentally friendly amendments are useful for improving saline soil and increasing yields. More studies are required to understand their impacts on larger areas and over extended periods. Full article
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11 pages, 3144 KiB  
Article
Oxidation Study and Mechanism Analysis of Desulfurization Ash in Dense-Phase Tower
by Gang Lu, Hao Li, Hongzhi Ma and Tingshuang Leng
Processes 2024, 12(5), 1008; https://doi.org/10.3390/pr12051008 - 15 May 2024
Viewed by 1425
Abstract
Dense-phase-tower desulfurization technology is an emerging semi-dry flue-gas desulfurization ash process, i.e., the flue gas is allowed to enter the desulfurization tower from the bottom up and, at the same time, is sprayed with a desulfurizing agent that undergoes an acid–base reaction with [...] Read more.
Dense-phase-tower desulfurization technology is an emerging semi-dry flue-gas desulfurization ash process, i.e., the flue gas is allowed to enter the desulfurization tower from the bottom up and, at the same time, is sprayed with a desulfurizing agent that undergoes an acid–base reaction with the flue gas in the ascent process. The calcium sulfite and calcium sulfate produced by the reaction and the part of the desulfurization agent that is not involved in the reaction will enter the subsequent dust removal system, and what is retained is the by-product desulfurization ash. This desulfurization ash contains a large amount of calcium sulfite, which leads to its unstable nature; it is easily oxidized and expands in volume, and, if used in the field of building materials, it will lead to cracking and other problems, so it is difficult to effectively use it. In order to solve this problem, XRF, XRD, and iodometric and other analytical methods were used to determine the specific composition of desulfurization ash, and the muffle furnace and vertical tube furnace were used to study the thermal oxidative modification of calcium sulfite in desulfurization ash, to investigate the effects of the oxygen content, reaction temperature, medium flow rate, and chloride content on the oxidation of calcium sulfite, and to analyze the thermodynamics in the high-temperature oxidation reaction. The results showed that the oxidation rate of calcium sulfite increased with higher reaction temperatures. Increased oxygen content promoted the oxidation rate, particularly at low oxygen levels. The oxidation rate of calcium sulfite correlated positively with the medium flow rate until a rate of 75 mL·min was reached. At a reaction temperature of 420 °C and a gas flow rate of 85 mL·min−1, the oxidation conversion efficiency exceeded 89%. Chloride content significantly reduced the oxidation rate of calcium sulfite, although this inhibition weakened at temperatures above 500 °C. Kinetic analysis suggested that the oxidation reaction of calcium sulfite predominantly occurred below 500 °C. These findings have both theoretical and practical implications for the thermal oxidation treatment and disposal of desulfurization ash. Full article
(This article belongs to the Section Environmental and Green Processes)
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19 pages, 6092 KiB  
Article
Investigation of Preparation and Shrinkage Characteristics of Multi-Source Solid Waste-Based Cementitious Materials
by Xu Wu, Bo Li, Dingbang Wei, Fucheng Guo and Haidong Ji
Materials 2023, 16(24), 7522; https://doi.org/10.3390/ma16247522 - 6 Dec 2023
Cited by 7 | Viewed by 1763
Abstract
Cement-stabilized macadam (CEM-SM) base layers on highways are prone to early shrinkage cracking in extremely cold and arid regions, mainly caused by the large drying shrinkage of traditional cement-stabilized base materials. A multi-component solid waste cementitious material (SWCM) was designed based on the [...] Read more.
Cement-stabilized macadam (CEM-SM) base layers on highways are prone to early shrinkage cracking in extremely cold and arid regions, mainly caused by the large drying shrinkage of traditional cement-stabilized base materials. A multi-component solid waste cementitious material (SWCM) was designed based on the response surface method. The synergistic reaction mechanism of SWCM was analyzed using X-ray diffractometer (XRD), Fourier transform infrared spectroscopy (FT-IR) and thermogravimetric analysis (TG). A shrinkage testing system was developed to evaluate the anti-cracking characteristics of stable macadam using multiple solid waste cementitious materials (SWCM-SM), and the strength growth law and frost resistance were analyzed. The results show that the Box–Behnken response surface model was used to obtain the optimal parameter combination for SWCM, including 60% slag, 30% steel slag, and 10% desulfurization gypsum. The compressive strength and flexural strength of SWCM-SM were 24.1% and 26.7% higher than those of CEM-SM after curing 180 days. The frost resistance of SWCM-SM was basically equivalent to that of CEM-SM, and the dry shrinkage strain of SWCM-SM was reduced by 30.7% compared to CEM-SM. It can be concluded that steel slag and desulfurization gypsum stimulate the hydration reaction of slag, thereby improving the bonding strength. Compared to CEM-SM, SWCM-SM exhibits slower hydration reaction and longer hydration duration, exhibiting characteristics of low early strength and high later strength. The early microstrain of the semi-rigid base layer is mainly caused by the occurrence of early water loss shrinkage, and the water loss rate of SWCM-SM is lower than that of CEM-SM. This study concludes that SWCM has good early crack resistance performance for stabilized crushed stones. Full article
(This article belongs to the Special Issue Sustainable Materials and Structures Used in Pavement Engineering)
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13 pages, 2510 KiB  
Article
Study on Gas–Solid Two–Phase Flow Characteristics of One–Furnace with Two–Tower Semi–Dry Desulfurization in Circulating Fluidized Bed Boiler
by Xueshen Wang, Zheng Gan, Shengwei Xin and Chunzhen Yang
Energies 2023, 16(4), 1971; https://doi.org/10.3390/en16041971 - 16 Feb 2023
Cited by 3 | Viewed by 1934
Abstract
A single–phase flow model was used to analyze the uniformity of the flow field in the desulfurization tower under different baffle combinations, and a multiphase flow model was used to explain the gas and solid two–phase flow characteristics and chemical reaction characteristics in [...] Read more.
A single–phase flow model was used to analyze the uniformity of the flow field in the desulfurization tower under different baffle combinations, and a multiphase flow model was used to explain the gas and solid two–phase flow characteristics and chemical reaction characteristics in the tower. The stability of the flow behavior of gas and solids in one furnace and two towers was discussed. The results show that the installation of shielding plates at appropriate positions in the tower for sulfur removal is beneficial to enhance the uniform distribution of flow in space, reduce the pulsation interference of bed pressure in the tower, keep the state of gas and solid flow unchanged, and maintain the efficiency of desulfurization at a high level. Reducing the instability of gas–solid two–phase flow is the basis of ensuring the stable switching between single and double towers. Full article
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15 pages, 38985 KiB  
Article
Effect of CO2 on the Desulfurization of Sintering Flue Gas with Hydrated Lime
by Jianguo Hong, Xinqing Zou, Ziqiang Qin, Bin Zhou, Shuhua Geng, Yuwen Zhang, Xingli Zou and Xionggang Lu
Materials 2023, 16(1), 303; https://doi.org/10.3390/ma16010303 - 28 Dec 2022
Cited by 4 | Viewed by 2165
Abstract
The effect of carbon dioxide (CO2) on the desulfurization of sintering flue gas with hydrate (Ca(OH)2) as an absorbent was investigated, and the formation of calcium carbonate (CaCO3) and its effect on the desulfurization was discussed. The [...] Read more.
The effect of carbon dioxide (CO2) on the desulfurization of sintering flue gas with hydrate (Ca(OH)2) as an absorbent was investigated, and the formation of calcium carbonate (CaCO3) and its effect on the desulfurization was discussed. The competitive relationship between carbon dioxide (CO2) and sulfur dioxide (SO2) with the deacidification agent in sintering flue gas is discussed thermodynamically, showing that sulfates are more likely to be generated under high oxygen potential conditions and that SO2 reacts more preferentially than CO2 under a thermodynamic standard state. The amount of produced CaCO3 increases under the condition that the CO2 concentration is absolutely dominant to SO2 in the sintering flue gas atmosphere. The effect of temperature, humidity and CO2 concentration on the desulfurization of Ca(OH)2 are discussed experimentally. The increasing temperature is not conducive to desulfurization, and the humidity can promote desulfurization, while excessive humidity could inhibit desulfurization. The suitable relative humidity is 20%. In situ generated calcium carbonate has a certain desulfurization effect, but the desulfurization effect is not as good as Ca(OH)2. However, a large proportion of CaCO3 was produced in the desulfurization ash under the condition that CO2 concentration was absolutely dominant to SO2 in the sintering flue gas atmosphere. Full article
(This article belongs to the Section Materials Chemistry)
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13 pages, 26642 KiB  
Article
Study on the Flow Characteristics of Desulfurization Ash Fine Particles in a Circulating Fluidized Bed
by Xiao Yang, Chengxiu Wang, Xingying Lan and Jinsen Gao
Processes 2021, 9(8), 1343; https://doi.org/10.3390/pr9081343 - 30 Jul 2021
Cited by 11 | Viewed by 2717
Abstract
In view of the current status of catalytic cracking flue gas treatment, it is necessary to study the flow environment of desulfurization ash particles, which are a type of Geldart C particle, in a circulating fluidized bed (CFB) for semi-dry flue gas desulphurization [...] Read more.
In view of the current status of catalytic cracking flue gas treatment, it is necessary to study the flow environment of desulfurization ash particles, which are a type of Geldart C particle, in a circulating fluidized bed (CFB) for semi-dry flue gas desulphurization using CFB technology. This study investigated the flow characteristics of desulphurization ash particles in a riser with an inner diameter of 70 mm and a height of 12.6 m, at a gas velocity of 4–7 m/s and a solids circulation rate of 15–45 kg/m2·s. The solids holdup in the axial distribution is relatively high near the bottom of the riser, and gradually decreases as the riser height increases, with a stable value from the middle to the top of the riser. In the radial distribution, the solids holdup of desulfurization ash particles is low in the center and high in the wall region. Within the above operating conditions, the solids holdup ranges from 0.008 to 0.025. The particle-based Archimedes number has a linear relationship with the solids holdup at all operating conditions. Full article
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17 pages, 4239 KiB  
Article
Research on Optimization of Coal Slime Fluidized Bed Boiler Desulfurization Cooperative Operation
by Yangjian Xiao, Yudong Xia, Aipeng Jiang, Xiaofang Lv, Yamei Lin and Hanyu Zhang
Processes 2021, 9(1), 75; https://doi.org/10.3390/pr9010075 - 31 Dec 2020
Cited by 5 | Viewed by 2972
Abstract
The semi-dry desulfurization of slime fluidized bed boilers (FBB) has been widely used due to its advantages of low cost and high desulfurization efficiency. In this paper, the cooperative optimization of a two-stage desulfurization processes in the slime fluidized bed boiler was studied, [...] Read more.
The semi-dry desulfurization of slime fluidized bed boilers (FBB) has been widely used due to its advantages of low cost and high desulfurization efficiency. In this paper, the cooperative optimization of a two-stage desulfurization processes in the slime fluidized bed boiler was studied, and a model-based optimization strategy was proposed to minimize the operational cost of the desulfurization system. Firstly, a mathematical model for the FBB with a two-stage desulfurization process was established. The influences of coal slime elements on combustion flue gas and the factors that may affect the thermal efficiency of the boiler were then analyzed. Then, on the basis of the developed model, a number of parameters affecting the SO2 concentration at the outlet of the slime fluidized bed boiler were simulated and deeply analyzed. In addition, the effects of the sulfur content of coal slime, excess air coefficient, and calcium to sulfur ratio were also discussed. Finally, according to the current SO2 emission standard, the optimization operation problems under different sulfur contents were studied with the goal of minimizing the total desulfurization cost. The results showed that under the same sulfur content, the optimized operation was able to significantly reduce the total desulfurization cost by 9%, consequently improving the thermal efficiency of the boiler, ensuring the stable and up-to-standard emission of flue gas SO2, and thus achieving sustainable development. Full article
(This article belongs to the Special Issue Process Design and Sustainable Development)
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13 pages, 11980 KiB  
Article
Effect of Additives on the Morphologies of Hydrothermal Products Prepared from Semi-Dry Desulfurization Residues
by Lixia Li, Haiqing Hao and Zhitao Yuan
Crystals 2018, 8(11), 417; https://doi.org/10.3390/cryst8110417 - 6 Nov 2018
Cited by 7 | Viewed by 4185
Abstract
For effective utilization of the residues, calcium sulfate whiskers were prepared from semi-dry desulfurization residues by hydrothermal synthesis reactions. Aiming at collecting the products with a long length and large aspect ratio, the additives, including sodium oleate, sodium dodecyl benzene sulfonate (SDBS), and [...] Read more.
For effective utilization of the residues, calcium sulfate whiskers were prepared from semi-dry desulfurization residues by hydrothermal synthesis reactions. Aiming at collecting the products with a long length and large aspect ratio, the additives, including sodium oleate, sodium dodecyl benzene sulfonate (SDBS), and sodium citrate, were added to control the growth of the crystal. Compared with no additives, whiskers with relatively a longer length and larger aspect ratio could be obtained in the presence of sodium oleate or SDBS. The sodium citrate made the whiskers thicker and shorter. Then, the effects of the additives on crystal growth and the morphology of the hydrothermal products were investigated with the aid of X-ray diffraction (XRD) patterns and molecular dynamics simulations. According to the results of XRD, the diffraction intensity of the crystal face (400) increased under the influence of sodium oleate, promoting crystal growth along the c-axis. The molecular structures of the corresponding faces were built based on the strong peaks shown in the XRD patterns. The atomic distribution on the computed crystal faces was presented. The interaction energies on different faces were calculated to illustrate the different adsorption configurations of the additives. Among the calculated faces, the interaction energies on (400) were both most negative for sodium oleate and SDBS. Therefore, sodium oleate and SDBS preferred to adsorb on (400). As a result, the growth of (400) was thus inhibited and the crystal grew along the c-axis. Compared with sodium oleate and SDBS, the lowest adsorption energy of sodium citrate on the face (310) indicated that sodium citrate has no positive effect on the directional growth of the crystal parallel to c-axis. The molecular simulation results were virtually identical to the crystal faces analysis results. Full article
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