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Search Results (731)

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Keywords = rotor vibrations

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18 pages, 4625 KB  
Article
Design of Intersect Consequent Pole Rotor for a Radial-Flux IPMSM to Reduce Rare-Earth Magnet Usage
by Yun-Ha Song, Si-Woo Song, Do-Hyeon Choi, Su-Bin Jeon and Won-Ho Kim
Actuators 2025, 14(10), 482; https://doi.org/10.3390/act14100482 - 3 Oct 2025
Viewed by 202
Abstract
Interior Permanent Magnet Synchronous Motors (IPMSMs) are widely used in the electrification sector; however, reliance on rare-earth magnets imposes constraints stemming from supply instability and mining-related environmental impacts, raising sustainability concerns. To address these issues, this study investigates an IPMSM employing a consequent [...] Read more.
Interior Permanent Magnet Synchronous Motors (IPMSMs) are widely used in the electrification sector; however, reliance on rare-earth magnets imposes constraints stemming from supply instability and mining-related environmental impacts, raising sustainability concerns. To address these issues, this study investigates an IPMSM employing a consequent pole (CP) structure, in which one permanent magnet pole is replaced by iron. Because flux asymmetry in CP IPMSMs can cause torque ripple and associated vibration and noise, we propose an Intersect Consequent Pole (ICP) rotor geometry and evaluate it against a conventional IPMSM under identical stator conditions. The proposed ICP topology reduces permanent magnet usage and provides a rare-earth-reduced design alternative that addresses the vibration/noise trade-off, with a particular focus on electric power steering (EPS) applications. Electromagnetic characteristics and performance were analyzed using finite element analysis (FEA) and verified via FEA-based comparisons. Full article
(This article belongs to the Section High Torque/Power Density Actuators)
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18 pages, 7105 KB  
Article
Transient Vibration Loads Characteristics Analysis of Variable Speed Rotor
by Zhihao Yu, Chunhua Li, Jian Huang and Yi Cheng
Appl. Sci. 2025, 15(19), 10493; https://doi.org/10.3390/app151910493 - 28 Sep 2025
Viewed by 181
Abstract
To investigate the rotor vibration loads during the variable speed transient process, a transient rotor aeroelastic method based on the medium beam deformation theory and Hamilton’s principle is developed to simulate the rotor transient dynamic loads in the transient state. Different variable rotor [...] Read more.
To investigate the rotor vibration loads during the variable speed transient process, a transient rotor aeroelastic method based on the medium beam deformation theory and Hamilton’s principle is developed to simulate the rotor transient dynamic loads in the transient state. Different variable rotor speed strategies in different forward flight cases are investigated. Specifically, parameter characteristic analyses are conducted to better understand the transient rotor vibration load characteristics. Results indicate that there is significant overshoot in rotor hub torque at both the start and end of the rotor speed changing time. The maximum total overshoot of hub torque is 1940 N·m within 0.2 s at 400 km/h rotor speed decrease transient process. Different from the previous work, the impulsive features are primarily caused by the linear angular acceleration, while the transient inertial moment in hub torque is caused by the 1st frequency blade root lag bending moment. The overshoot of rotor hub torque during the transient process is mainly associated with angular acceleration, whereas flight speed and rotor thrust have minimal impact. The value of overshoot/time can be reduced by 98.6% at most in three angular acceleration strategies, and it can be reduced by 92.7% at most in three transient times. Adjusting the rotor pitch attitude during the transient state appears to be an effective strategy for reducing hub torque. Full article
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23 pages, 5715 KB  
Article
Magnetorheological Fluid Utilized for Online Rotor Balancing
by Valentin Schreiner and Jürgen Maas
Micromachines 2025, 16(10), 1083; https://doi.org/10.3390/mi16101083 - 25 Sep 2025
Viewed by 297
Abstract
Unbalance in rotating machinery causes significant vibrations, reducing lifespan and efficiency. This study overcomes the limitations of conventional offline balancing by introducing an online rotor balancing system utilizing Magnetorheological Fluid (MRF). The system employs three chambers containing MRF and balancing spheres. A hybrid [...] Read more.
Unbalance in rotating machinery causes significant vibrations, reducing lifespan and efficiency. This study overcomes the limitations of conventional offline balancing by introducing an online rotor balancing system utilizing Magnetorheological Fluid (MRF). The system employs three chambers containing MRF and balancing spheres. A hybrid magnetic system is designed, combining permanent magnets for fixing in the balanced state and a stationary electromagnet for contactless control of the sphere position during balancing. A control algorithm was developed based on multiphysics modeling and experimental parameterization. Experimental validation demonstrated the high effectiveness of reducing initial rotor unbalance, thereby confirming the feasibility of the proposed concept. The hybrid magnetic design provides inherent multistability and energy efficiency, making it a promising and effective solution for active vibration reduction in rotating machinery. Full article
(This article belongs to the Special Issue Magnetorheological Materials and Application Systems, Second Edition)
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20 pages, 5577 KB  
Article
Electromagnetic Vibration Analysis and Mitigation of FSCW PM Machines with Auxiliary Teeth
by Huang Zhang, Wei Wang, Xinmin Li and Zhiqiang Wang
Machines 2025, 13(9), 867; https://doi.org/10.3390/machines13090867 - 18 Sep 2025
Viewed by 274
Abstract
Auxiliary teeth are usually used in fractional-slot concentrated winding (FSCW) machines for fault tolerance. However, the influence of auxiliary teeth on torque and electromagnetic vibration performance differs with different slot–pole configurations. Thus, this paper investigates electromagnetic vibration and mitigation methods in FSCW permanent [...] Read more.
Auxiliary teeth are usually used in fractional-slot concentrated winding (FSCW) machines for fault tolerance. However, the influence of auxiliary teeth on torque and electromagnetic vibration performance differs with different slot–pole configurations. Thus, this paper investigates electromagnetic vibration and mitigation methods in FSCW permanent magnet (PM) machines with auxiliary teeth. The relationship between yoke forces and tooth parameters of two dual three-phase (DTP) FSCW-PM machines with 12-slot/14-pole configuration and 12-slot/10-pole configuration is studied and compared. Results reveal that (1) the 2p-order airgap electromagnetic force reduces second-order yoke force in the 12-slot/14-pole machine but increases it in the 12-slot/10-pole machine. (2) Through optimized tooth width, slot harmonics can be mitigated, but the fundamental winding magnetic field in the 12-slot/10-pole machine is also weakened, whereas the 12-slot/14-pole machine achieves fundamental field preservation or enhancement. Based on these findings, auxiliary tooth optimization and rotor pole profile shaping are proposed for vibration reduction in 12-slot/14-pole machine. Electromagnetic–mechanical coupled simulations conducted in ANSYS Maxwell/Workbench 2023 demonstrate that the optimized design reduces the cogging torque peak from 11.4 mN·m to 2.9 mN·m (74.6% reduction), suppresses housing surface vibration acceleration by 21%, and maintains the average output torque without reduction. Full article
(This article belongs to the Special Issue Advances in Analysis, Control and Design of Permanent Magnet Machines)
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44 pages, 9623 KB  
Article
Broken Mirrors: Multiple Circular Polarization and Inversion in the Ground and Photoexcited States of Mirror-Symmetric Helical Poly(di-iso-alkylsilane)s in Achiral Molecular Solvents
by Michiya Fujiki, Takashi Mori, Julian R. Koe and Mohamed Mehawed Abdellatif
Symmetry 2025, 17(9), 1544; https://doi.org/10.3390/sym17091544 - 15 Sep 2025
Viewed by 479
Abstract
This paper comprehensively reports experimental proof of parity violation in the ground and photoexcited states of three mirror-symmetric Si–Si bond polymers in homogeneous solutions of achiral molecules under non-stirring conditions by analyzing 370 chiroptical datasets relating to multiple second-order helix–helix transitions in the [...] Read more.
This paper comprehensively reports experimental proof of parity violation in the ground and photoexcited states of three mirror-symmetric Si–Si bond polymers in homogeneous solutions of achiral molecules under non-stirring conditions by analyzing 370 chiroptical datasets relating to multiple second-order helix–helix transitions in the circular dichroism (CD) of poly(di-i-butylsilane) (iBS), poly(di-i-pentylsilane) (iPS), and poly(di-i-hexylsilane) (iHS) in achiral alkanols and p-dioxane-h8/-d8. Particularly large (–)-CD of gabs = −3.1 × 10−2 at 290 nm was found for iBS in i-pentanol at 25 °C. Notably, iPS in n-propanol at −5 °C generated (–)-CD with gabs = −0.48 × 10−2 at 300 nm, but (+)-circularly polarized luminescence (CPL) with glum = +0.84 × 10−2 at 326 nm. In contrast, iHS in n-octanol at 0 °C showed only very weak (–)-CD of gabs ~−0.03 × 10−2 at 310 nm. The H/D isotopes of p-dioxane-h8/-d8 weakly affected the helix–helix transition characteristics of iBS. (–)-Sign vibrational CD signals assigned to the handed symmetric and asymmetric bending modes of the CH3 and CH2 groups of the solvents and other achiral molecules were observed. We assumed (i) three 1H nuclear-spin-1/2 induced handed motions of CH3 rotors at i-alkyl side chains and achiral alkanols, and (ii) helical main-chain Si atoms +) coordinated by handed lone pairs at oxygen ) in gauche-containing n- and i-alkanols induced by the CH3 rotors. A possible origin of biomolecular handedness is proposed based on the first observation of far-UV CD and UV spectra of zwitterionic glycine bearing H3N+ rotor in neutral H2O. Full article
(This article belongs to the Section Chemistry: Symmetry/Asymmetry)
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22 pages, 6558 KB  
Article
Advanced Spectral Diagnostics of Jet Engine Vibrations Using Non-Contact Laser Vibrometry and Fourier Methods
by Wojciech Prokopowicz, Bartosz Ciupek, Artur Maciąg, Tomasz Gajewski and Piotr Witold Sielicki
Energies 2025, 18(18), 4837; https://doi.org/10.3390/en18184837 - 11 Sep 2025
Viewed by 441
Abstract
This study presents an advanced diagnostic methodology for assessing mechanical faults in high-performance jet engines using non-contact laser vibrometry and Fourier-based vi-bration analysis. Focusing on Pratt & Whitney F100-PW-229 engines used in F-16 aircraft, thise research identifies critical measurement locations, including the gearbox, [...] Read more.
This study presents an advanced diagnostic methodology for assessing mechanical faults in high-performance jet engines using non-contact laser vibrometry and Fourier-based vi-bration analysis. Focusing on Pratt & Whitney F100-PW-229 engines used in F-16 aircraft, thise research identifies critical measurement locations, including the gearbox, turbine, and compressor supports. High-resolution vibration signals were collected under test bench conditions and processed using fFast Fourier tTransform (FFT) techniques to extract frequency-domain features indicative of rotor imbalances, bearing wear, and structural anomalies. Comparative analysis between nominal and degraded engines confirmed strong correlations between analytical predictions and empirical spectral patterns. Thise study introduces a signal processing framework combining time–frequency analysis with Relief-F-based feature selection, laying the groundwork for future integration with ma-chine learning algorithms. This non-intrusive, efficient diagnostic method supports early fault detection, enhances engine availability, and contributes to the development of a na-tional vibration reference database, especially vital in the absence of OEM-supplied tools. Full article
(This article belongs to the Special Issue Energy-Efficient Advances in More Electric Aircraft)
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31 pages, 6584 KB  
Review
Advancements in Active Journal Bearings: A Critical Review of Performance, Control, and Emerging Prospects
by Navaneeth Krishna Vernekar, Raghuvir Pai, Ganesha Aroor, Nitesh Kumar and Girish Hariharan
Modelling 2025, 6(3), 97; https://doi.org/10.3390/modelling6030097 - 5 Sep 2025
Viewed by 841
Abstract
The active or adjustable journal bearings are designed with unique mechanisms to reduce the rotor-bearing system lateral vibrations by adjusting their damping and stiffness. The article provides a comprehensive review of the literature, outlining the structure and findings of studies on active bearings. [...] Read more.
The active or adjustable journal bearings are designed with unique mechanisms to reduce the rotor-bearing system lateral vibrations by adjusting their damping and stiffness. The article provides a comprehensive review of the literature, outlining the structure and findings of studies on active bearings. Over the years, various kinds of adjustable bearing designs have been developed with unique operational mechanisms. Such bearing designs include adjustable pad sectors, externally adjustable pads, active oil injection through pad openings, and flexible deformable sleeves. These modifications enhance the turbine shaft line’s performance by increasing the system’s overall stability. The detailed review in this paper highlights the characteristics of bearings, along with the key advantages, limitations, and potential offered by active control across different bearing types. The efficiency of any rotor system can be greatly enhanced by optimally selecting the adjustable bearing parameters. These adjustable bearings have demonstrated a unique capability to modify the hydrodynamic operation within the bearing clearances. Experimental studies and simulation approaches were also utilized to optimize bearing geometries, lubrication regimes, and control mechanisms. The use of advanced controllers like PID, LQG, and Deep Q networks further refined the stability. The concluding section of the article explores potential avenues for the future development of active bearings. Full article
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13 pages, 4039 KB  
Article
Electromagnetic and NVH Characteristic Analysis of Eccentric State for Surface-Mounted Permanent Magnet Synchronous Generators in Wave Power Applications
by Woo-Sung Jung, Yeon-Su Kim, Yeon-Tae Choi, Kyung-Hun Shin and Jang-Young Choi
Appl. Sci. 2025, 15(17), 9697; https://doi.org/10.3390/app15179697 - 3 Sep 2025
Viewed by 521
Abstract
This study investigates the electromagnetic and NVH characteristics of an outer-rotor surface-mounted permanent magnet synchronous generator (SPMSG) for wave energy applications, focusing on the effect of rotor eccentricity. To reflect potential fault due to manufacturing or assembly defects, a 0.5 mm rotor eccentricity [...] Read more.
This study investigates the electromagnetic and NVH characteristics of an outer-rotor surface-mounted permanent magnet synchronous generator (SPMSG) for wave energy applications, focusing on the effect of rotor eccentricity. To reflect potential fault due to manufacturing or assembly defects, a 0.5 mm rotor eccentricity was introduced in finite element method (FEM) simulations. The torque ripple waveform was analyzed using fast Fourier transform (FFT) to identify dominant harmonic components that generate unbalanced electromagnetic forces and induce structural vibration. These harmonic components were further examined under variable marine operating conditions to evaluate their impact on acoustic radiation and vibration responses. Based on the simulation and analysis results, a design-stage methodology is proposed for predicting vibration and noise by targeting critical harmonic excitations, providing practical insights for marine generator design and improving long-term operational reliability in wave energy systems. Full article
(This article belongs to the Special Issue Nonlinear Dynamics and Vibration)
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20 pages, 9282 KB  
Article
Electromagnetic Vibration Characteristics Analysis of Large-Scale Doubly Fed Induction Machines Under Multiple Operating Conditions
by Haoyu Kang, Yiming Ma, Liyang Liu, Fanqi Huang and Libing Zhou
Machines 2025, 13(9), 777; https://doi.org/10.3390/machines13090777 - 30 Aug 2025
Viewed by 410
Abstract
The electromagnetic vibration characteristics of doubly fed induction machines (DFIMs) employed in variable-speed pumped storage units, which must accommodate frequent power response and operational mode transitions, serve as critical indicators for assessing unit safety and stability. Nevertheless, there persists a significant research gap [...] Read more.
The electromagnetic vibration characteristics of doubly fed induction machines (DFIMs) employed in variable-speed pumped storage units, which must accommodate frequent power response and operational mode transitions, serve as critical indicators for assessing unit safety and stability. Nevertheless, there persists a significant research gap regarding generalized vibration analysis models and comprehensive investigations into their steady-state and dynamic vibration performance. To address this challenge, this study develops a universal analytical model for electromagnetic excitation forces in DFIMs using Maxwell’s stress tensor method, explicitly incorporating operational conditions such as rotor eccentricity and load imbalance. Using a 300 MW DFIM as a case study, we employ a hybrid numerical-analytical approach to examine the detrimental effects of harmonic currents generated by rotor-side converters. Furthermore, we systematically analyze how spatial harmonics induced by mechanical faults and temporal harmonics arising from electrical faults collectively influence the electromagnetic vibration behavior. Experimental validation conducted on a 10 MW DFIM prototype through vibration displacement measurements confirms the efficacy of the proposed analytical framework. Full article
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16 pages, 5272 KB  
Article
Performance Comparison of Coreless PCB AFPM Topologies for Duct Fan
by Seung-Hoon Ko, Min-Ki Hong, Na-Rim Jo, Ye-Seo Lee and Won-Ho Kim
Energies 2025, 18(17), 4600; https://doi.org/10.3390/en18174600 - 29 Aug 2025
Viewed by 529
Abstract
Duct fan motors must provide high torque within limited space to maintain airflow while requiring low vibration characteristics to minimize fluid resistance caused by fan oscillation. Axial Flux Permanent Magnet Motor (AFPM) offers higher torque performance than Radial Flux Permanent Magnet Motor (RFPM) [...] Read more.
Duct fan motors must provide high torque within limited space to maintain airflow while requiring low vibration characteristics to minimize fluid resistance caused by fan oscillation. Axial Flux Permanent Magnet Motor (AFPM) offers higher torque performance than Radial Flux Permanent Magnet Motor (RFPM) due to their large radial and short axial dimensions. In particular, the coreless AFPM structure enables superior low-vibration performance. Conventional AFPM typically employs a core-type stator, which presents manufacturing difficulties. In core-type AFPM, applying a multi-stator configuration linearly increases winding takt time in proportion to the number of stators. Conversely, a Printed Circuit Board (PCB) stator AFPM significantly reduces stator production time, making it favorable for implementing multi-stator topologies. The use of multi-stator structures enables various topological configurations depending on (1) stator placement, (2) magnetization pattern of permanent magnets, and (3) rotor arrangement—each offering specific advantages. This study evaluates and analyzes the performance of different topologies based on efficient arrangements of magnets and stators, aiming to identify the optimal structure for duct fan applications. The validity of the proposed approach and design was verified through three-dimensional finite element analysis (FEA). Full article
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28 pages, 5733 KB  
Article
Application of Machine Learning in Vibration Energy Harvesting from Rotating Machinery Using Jeffcott Rotor Model
by Yi-Ren Wang and Chien-Yu Chen
Energies 2025, 18(17), 4591; https://doi.org/10.3390/en18174591 - 29 Aug 2025
Viewed by 567
Abstract
This study presents a machine learning-based framework for predicting the electrical output of a vibration energy harvesting system (VEHS) integrated with a Jeffcott rotor model. Vibration induced by rotor imbalance is converted into electrical energy via piezoelectric elements, and the system’s dynamic response [...] Read more.
This study presents a machine learning-based framework for predicting the electrical output of a vibration energy harvesting system (VEHS) integrated with a Jeffcott rotor model. Vibration induced by rotor imbalance is converted into electrical energy via piezoelectric elements, and the system’s dynamic response is simulated using the fourth-order Runge–Kutta method across varying mass ratios, rotational speeds, and eccentricities. The resulting dataset is validated experimentally with a root-mean-square error below 5%. Three predictive models—Deep Neural Network (DNN), Long Short-Term Memory (LSTM), and eXtreme Gradient Boosting (XGBoost)—are trained and evaluated. While DNN and LSTM yield a high predictive accuracy (R2 > 0.9999), XGBoost achieves comparable accuracy (R2 = 0.9994) with significantly lower computational overhead. The results demonstrate that among the tested models, XGBoost provides the best trade-off between speed and accuracy, achieving R2 > 0.999 while requiring the least training time. These results demonstrate that XGBoost might be particularly suitable for real-time evaluation and edge deployment in rotor-based VEHS, offering a practical balance between speed and precision. Full article
(This article belongs to the Special Issue Vibration Energy Harvesting)
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21 pages, 11715 KB  
Article
Computational Research on the Formation Mechanism of Rotating Stall Induced by Rotor Stator Interaction in a Pump-Turbine Under Pump Mode
by Yong Liu, Jinghao Yang, Mingming Fang, Xupeng Li, Yuzeng Wu and Yonggang Lu
Water 2025, 17(17), 2538; https://doi.org/10.3390/w17172538 - 27 Aug 2025
Viewed by 671
Abstract
Rotating stall is an abnormal flow phenomenon in pumps and pump-turbines, which can cause severe vibration, noise, and even cause head hump. A pump-turbine model under pump mode is researched in this study to reveal the formation mechanism of rotating stall. The causes, [...] Read more.
Rotating stall is an abnormal flow phenomenon in pumps and pump-turbines, which can cause severe vibration, noise, and even cause head hump. A pump-turbine model under pump mode is researched in this study to reveal the formation mechanism of rotating stall. The causes, development laws, and influencing factors of rotating stall is revealed, which can help professionals achieve a deeper understanding of the rotating stall mechanism and suppress it through optimized design. The flow simulation method is mainly adopted in the study, and it is verified through experiment. The research results show that stall in the guide vanes is often caused, maintained and aggravated by rotor–stator interaction (RSI). A stall cell is often difficult to cause the adjacent flow channel to stall. However, under the action of RSI, stall can be induced in the adjacent flow channel, and then rotating stall is gradually formed. Rotating stall can be suppressed by various methods of reducing RSI. To a certain extent, the research makes up for the problem that conventional theory does not fully consider non-uniform and unsteady complex incoming flow when analyzing rotating stall. A connection between rotating stall and RSI is established, which can provide an important basis for further research on how to eliminate rotating stall. Full article
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27 pages, 7925 KB  
Article
Development and Verification of a Centrifugal Pump Rotor Model Based on Integrated Multibody Dynamics in the ADAMS Environment
by Madina Isametova, Rollan Nussipali, Gulbarshyn Smailova, Layla Sabirova, Arailym Tursynbayeva, Laila Sagatova, Denis Tkachenko and Nazym Saidinbayeva
Appl. Sci. 2025, 15(16), 9132; https://doi.org/10.3390/app15169132 - 19 Aug 2025
Viewed by 745
Abstract
This study proposes a novel computational method, employing the integral dynamics of multibody systems to simulate the transverse vibrations of the rotor in a cantilever-type centrifugal pump. This method was applied to the kinematic assembly of the rotor and its supports, with the [...] Read more.
This study proposes a novel computational method, employing the integral dynamics of multibody systems to simulate the transverse vibrations of the rotor in a cantilever-type centrifugal pump. This method was applied to the kinematic assembly of the rotor and its supports, with the latter modeled as springs possessing stiffness and damping properties equivalent to those of real bearings supporting the shaft in an actual design. To investigate transverse vibrations within the system, three key observation points were defined—at the locations of the left and right bearings, as well as at the rotor’s center of mass—to allow for a thorough dynamic analysis. Additionally, the influence of motor rotational speed and the impeller’s eccentricity on the transverse vibrations of the supports and the shaft was examined. The results have revealed that transverse vibrations significantly affect the system’s dynamics at lower rotational speeds, leading to the classification of the shaft as flexible. As the rotational speed increases, the system exhibits enhanced dynamic stability. Furthermore, it was found that for impellers with a diameter less than 300 mm, the unbalanced forces are negligible and can be disregarded in pump design. To reduce vibration levels, an elastic damping ring was selected and incorporated into the system. This novel method provides an effective tool for analyzing the transverse vibrations of centrifugal pump rotors and for optimizing vibration mitigation strategies. Full article
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25 pages, 651 KB  
Review
Evolution of Shipboard Motor Failure Monitoring Technology: Multi-Physics Field Mechanism Modeling and Intelligent Operation and Maintenance System Integration
by Jun Sun, Pan Sun, Boyu Lin and Weibo Li
Energies 2025, 18(16), 4336; https://doi.org/10.3390/en18164336 - 14 Aug 2025
Viewed by 426
Abstract
As a core component of both the ship propulsion system and mission-critical equipment, shipboard motors are undergoing a technological transition from traditional fault diagnosis to multi-physical-field collaborative modeling and integrated intelligent maintenance systems. This paper provides a systematic review of recent advances in [...] Read more.
As a core component of both the ship propulsion system and mission-critical equipment, shipboard motors are undergoing a technological transition from traditional fault diagnosis to multi-physical-field collaborative modeling and integrated intelligent maintenance systems. This paper provides a systematic review of recent advances in shipboard motor fault monitoring, with a focus on key technical challenges under complex service environments, and offers several innovative insights and analyses in the following aspects. First, regarding the fault evolution under electromagnetic–thermal–mechanical coupling, this study summarizes the typical fault mechanisms, such as bearing electrical erosion, rotor eccentricity, permanent magnet demagnetization, and insulation aging, and analyzes their modeling approaches and multi-physics coupling evolution paths. Second, in response to the problem of multi-source signal fusion, the applicability and limitations of feature extraction methods—including current analysis, vibration demodulation, infrared thermography, and Dempster–Shafer (D-S) evidence theory—are evaluated, providing a basis for designing subsequent signal fusion strategies. With respect to intelligent diagnostic models, this paper compares model-driven and data-driven approaches in terms of their suitability for different scenarios, highlighting their complementarity and integration potential in the complex operating conditions of shipboard motors. Finally, considering practical deployment needs, the key aspects of monitoring platform implementation under shipborne edge computing environments are discussed. The study also identifies current research gaps and proposes future directions, such as digital twin-driven intelligent maintenance, fleet-level PHM collaborative management, and standardized health data transmission. In summary, this paper offers a comprehensive analysis in the areas of fault mechanism modeling, feature extraction method evaluation, and system deployment frameworks, aiming to provide a theoretical reference and engineering insights for the advancement of shipboard motor health management technologies. Full article
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18 pages, 4651 KB  
Article
Diagnosing and Reducing Noise and Vibration in Automotive DC Motors with Time Synchronous Averaging
by Karol Škopek, Juraj Úradníček, Miloš Musil, Ľuboš Gašparovič and Ferdinand Havelka
Appl. Sci. 2025, 15(16), 8904; https://doi.org/10.3390/app15168904 - 12 Aug 2025
Viewed by 466
Abstract
This study explores the application of Time Synchronous Averaging (TSA) for diagnosing Noise, Vibration, and Harshness (NVH) characteristics in an automotive sunroof assembly powered by a Direct Current (DC) motor. TSA is an advanced signal-processing technique that isolates periodic signals from noise, enhancing [...] Read more.
This study explores the application of Time Synchronous Averaging (TSA) for diagnosing Noise, Vibration, and Harshness (NVH) characteristics in an automotive sunroof assembly powered by a Direct Current (DC) motor. TSA is an advanced signal-processing technique that isolates periodic signals from noise, enhancing fault detection. The research identifies rotor misalignment as the dominant cause of excessive NVH. To address this, an experimental modification to the motor’s end washer was implemented, resulting in a significant reduction in vibration amplitudes at upper harmonics. These findings demonstrate TSA’s effectiveness in optimizing NVH characteristics for smaller rotating systems and demonstrate an effective approach for optimizing NVH performance in small-scale rotating systems, particularly in automotive applications. Full article
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