Search Results (1,799)

Thermal barrier coating (TBC) around film-cooling holes is a key failure location for turbine blade TBC. This study built a numerical model. The model used conjugate heat transfer (CHT) and sequential thermal-stress calculation methods. It analyzed the temperature and stress fields in the TBC around film-cooling holes. The holes had different inclination angles (30°, 45°, and 60°). It also explored the balance between cooling effectiveness and stress at these angles. Results show that increasing the film-cooling hole angle reduces the cooling film coverage area significantly. Cooling effectiveness becomes worse. The temperature field near the holes is complex. Sharp temperature gradients exist there. An inverse temperature gradient appeared in the top coat (TC) layer at the hole exit. Stress in the TBC was analyzed next. Analysis was conducted under rated operating conditions. Analysis was also completed after 500 h of creep under these conditions. Stress concentration around the holes is obvious. At room temperature, Mode I cracks easily form upstream of the holes. Mode II cracks easily form downstream. Under rated conditions, mixed-mode cracks (I + II) easily form downstream. The coating experiences larger stress at room temperature. This means that the coating is more likely to spall during cooling. Increasing the hole angle can reduce stress concentration. It can also lower the chance of crack formation. However, a larger angle increases the normal momentum of the cooling jet. This reduces film coverage. Therefore, after considering both cooling effectiveness and TBC failure, the 45° film-cooling hole is optimal. Full article

SiC nanowires (SiC_nw), due to their excellent dielectric properties, are promising high-temperature absorbing materials. However, the mechanism of their high-temperature absorption still requires further research. Therefore, porous SiC_nw/Si₃N₄ and SiC/Si₃N₄ ceramics with different SiC phase morphologies were fabricated using a simple precursor impregnation and pyrolysis method. The Fe impurity content of the Si₃N₄ powder raw material significantly affects the generation of SiC nanowires. When SiC exists in the form of nanowires, the excellent conductivity brought by the conductive network of the nanowires causes a significant response of the material’s permittivity to temperature. When the test temperature is room temperature, SiC_nw/Si₃N₄ has excellent absorption performance with a minimum reflection loss of −29.75 dB at 2.16 mm and an effective absorption bandwidth of 3.72 GHz at 2.54 mm. As the test temperature increases to 300 °C, the effective absorption bandwidth of SiC_nw/Si₃N₄ covers the entire X-band. The porous SiC_nw/Si₃N₄ ceramics exhibit excellent electromagnetic wave absorption performance, demonstrating significant application potential for high-temperature environments. Full article

Aluminum is widely used in many industries like automotive, aerospace and construction because of its low weight, good mechanical strength and resistance to corrosion. This resistance comes mainly from a passive oxide layer that forms on its surface. However, when aluminum is exposed to harsh environments, especially those containing chloride ions in marine environments, this layer can break down and lead to localized corrosion, such as pitting. This study examined aluminum profiles at different processing stages, including homogenization and aging, anodizing and pre-anodizing followed by painting. Corrosion behavior of samples was studied using two electrochemical methods. Potentiodynamic polarization was used to measure corrosion rate and current density, while Electrochemical Impedance Spectroscopy (EIS) helped to understand the behavior of protective layers and corrosion progression. Tests were carried out in a 3.5% NaCl solution at room temperature. EIS results were analyzed using equivalent circuit models to better understand electrochemical processes. Overall, this study shows how surface treatment affects corrosion resistance and highlights advantages of EIS in studying corrosion behavior in a more reliable and repeatable way. Full article

Biodegradable zinc alloys for orthopedic implants must balance mechanical strength and plasticity, yet current as-cast alloys struggle to meet this dual requirement. In this study, a Zn-3Cu-1Mg-0.3Nd alloy was designed, and the influence of room-temperature rolling at four reduction levels (50%, 60%, 70%, and 80%) on its microstructure and mechanical properties was systematically investigated. Results indicate that as the reduction increases, the CuZn₅ phase elongated along the rolling direction, and the η-Zn+Mg₂Zn₁₁ eutectic structure was progressively fragmented. The average grain size of the η-Zn matrix decreased significantly from 18.9 μm (50% reduction) to 1.71 μm (80% reduction). A distinct bimodal heterogeneous microstructure (coarse/fine grains) was formed at 60% and 70% reductions, while a predominantly fine-grained structure (91.3% fine grains) was achieved at 80% reduction. Furthermore, cracks initiated in the NdZn₁₁ phase due to stress concentration during rolling. As the rolling reduction increases, the alloy’s ultimate tensile strengths (UTS) initially rose and then declined (peaking at 417 ± 5 MPa at 60% reduction), while its elongation (EL) consistently improved. At 80% reduction, the alloy exhibited optimal mechanical properties, achieving a tensile strength of 406 ± 4 MPa and an EL of 16.4 ± 0.3%, both significantly higher than those of the as-cast alloy (126 MPa, 4.4%). The enhancement in strength is attributed to a multi-scale synergistic mechanism involving grain refinement and back stress strengthening induced by heterogeneous microstructures. The continuous improvement in plasticity results from grain refinement, texture weakening, and the activation of non-basal <c+a> slip systems. Notably, cracks within the NdZn₁₁ phase were confined by its high-binding-strength interface, preventing detrimental propagation into the matrix. This study elucidates the strengthening and toughening mechanisms in zinc alloys through cold rolling and the addition of the Nd element, particularly in terms of microstructural control and crack passivation, offering theoretical guidance for the design of biodegradable zinc alloy materials. Full article

This study reported the development of a novel Al-Si-Mg-based composite reinforced by micron-sized Cu-Mn binary solid solution phases and submicron-sized α-Al(Mn,Fe)Si dispersoids. The Cu-Mn binary solid solution phases were added to the melt in the form of an Al-3%CuMn master alloy, whereas α-Al(Mn,Fe)Si dispersoids were obtained via heat treatment. The microstructure analysis confirmed the presence of micron-sized Cu-Mn binary, eutectic Mg₂Si, and Al₁₅(FeMn)₃Si₂ intermetallic phases, submicron-sized α-Al(Mn,Fe)Si dispersoids, and nano-sized precipitates in the Al-based composite. At room temperature, tensile results represented a yield strength of 287 MPa and a tensile strength of 306 MPa, with an elongation of 17%. Moreover, the Al-based composite maintained a yield strength of 277 MPa up to 250 °C, with a slight increase in elongation. The composite also exhibited excellent high-temperature high-cycle fatigue properties and showed a high-cycle fatigue limit of 140 MPa at 130 °C, which is ~2.3 times higher than that of the commercial A319 alloy. A fractography study revealed that the secondary particles hindered the movement of dislocations, thus delaying crack initiation under cyclic loading at high temperatures. Additionally, Cu-Mn binary solid solutions and Al₁₅(FeMn)₃Si₂ phases were found to be effective in reducing the crack propagation rate by hindering the movement of the propagated crack. Full article

Cobalt-based bulk metallic glasses (Co-based BMGs) offer a combination of high strength, corrosion resistance, and soft magnetic properties, yet their limited glass-forming ability (GFA) and poor room-temperature ductility restrict broader application. In this study, a microalloying strategy was applied to the Co₆₁Nb₈B₃₁ base composition to develop Co-Nb-B-Si and Co-Fe-Nb-B-Si systems. The effects of Si addition and Fe substitution on GFA, thermal stability, and mechanical properties were systematically investigated. Si doping combined with Co/B ratio tuning broadened the supercooled liquid region and increased the critical glass-forming diameter from 1 mm to 3 mm. Further addition of 5 at.% Fe expanded the supercooled liquid region and enabled the fabrication of a fully amorphous plate with 1 mm thickness. The optimized Co₆₃Nb₈B₂₇Si₂ alloy exhibited a compressive strength of 5.18 GPa and a plastic strain of 3.81%. Fracture surface analysis revealed ductile fracture features in the Si-containing alloy and brittle characteristics in Fe-rich compositions. These results demonstrate that microalloying is effective in optimizing the balance between GFA and mechanical performance of Co-based BMGs, offering guidance for composition and processing design. Full article

The application of silicon–carbon (Si/C) composite materials in lithium-ion batteries faces problems regarding volume expansion and surface defects. Although coating is a popular modification scheme in the market, the influence of carbon layer quality on the electrochemical performance of Si/C still needs to be studied. By comparing the carbon layers produced by solid-phase and liquid-phase coating methods, an innovative solid–liquid coating technology was proposed to prepare high-strength and high-stiffness carbon layers, and the effects of different coating processes on the physical, mechanical, and electrochemical properties of the materials were systematically studied. Through physical properties and electrochemical testing, it was found that the solid–liquid coating method (Si/C@Pitch+RGFQ) can form a carbon layer with the least defects and the highest density. Compared with solid-phase coating and liquid-phase coating, its specific surface area (SSA) and carbon increment are the lowest, and the surface carbon content and oxygen content are significantly reduced after solid–liquid coating. Mechanical performance tests show that the Young’s modulus of the carbon layer prepared by this method reaches 30.3 GPa, demonstrating excellent structural strength and elastic deformation ability. The first coulombic efficiency (ICE) of Si/C@Pitch+RGFQ reached 88.17%, the interface impedance (23.2 Ω) was the lowest, and the lithium-ion diffusion coefficient was significantly improved. At a rate of 0.1 C to 2 C, the capacity retention rate is excellent. After one hundred and a half-cell cycles, the remaining capacity is 1420.5 mAh/g, and the capacity retention rate reaches 92.4%. The full-cell test further proves that the material has a capacity retention rate of 82.3% and 81.3% after 1000 cycles at room temperature and high temperature (45 °C), respectively. At the same time, it has good rate performance and high-/low-temperature performance, demonstrating good commercial application potential. The research results provide a key basis for the optimized preparation of the surface carbon layer of Si/C composite materials and promote the practical application of high-performance silicon-based negative electrode materials. Full article

Graphene/h-BN/Si heterostructures show considerable potential for future use in infrared detection and photovoltaic technologies due to their adjustable electrical behavior and well-matched interfacial structure. The near-lattice match between graphene and hexagonal boron nitride (h-BN) enables the deposition of low-defect-density graphene on h-BN surfaces. This study presents a thorough exploration of the low-frequency electrical noise behavior of graphene/h-BN/Si heterojunctions under both forward and reverse bias conditions at room temperature. Graphene nanolayers were directly grown on h-BN films using microwave plasma-enhanced CVD. The h-BN layers were formed by reactive high-power impulse magnetron sputtering (HIPIMS). Four h-BN thicknesses were examined: 1 nm, 3 nm, 5 nm, and 15 nm. A reference graphene/Si junction (without h-BN) prepared under identical synthesis conditions was also studied for comparison. Low-frequency noise analysis enabled the identification of dominant charge transport mechanisms in the different device structures. Our results demonstrate that grain boundaries act as dominant defects contributing to increased noise intensity under high forward bias. Statistical analysis of voltage noise spectral density across multiple samples, supported by Raman spectroscopy, reveals that hydrogen-related defects significantly contribute to 1/f noise in the linear region of the junction’s current–voltage characteristics. This study provides the first in-depth insight into the impact of h-BN interlayers on low-frequency noise in graphene/Si heterojunctions. Full article

For reliable electronics, it is important to have an understanding of solder joint failure mechanisms. However, because of difficulties in real-time atomistic scale analysis during deformation, we still do not fully understand these mechanisms. Here, we report on the development of an innovative in situ method of observing the response of the microstructure to tensile strain at room temperature using high-voltage transmission electron microscopy (HV-TEM). This technique was used to observe events including dislocation formation and movement, grain boundary formation and separation, and crack initiation and propagation in a Sn-3 wt.%Ag-0.5 wt.%Cu (SAC305) alloy joint formed between copper substrates. Full article

This article presents a study on symmetric cyclic torsion with the application of electric pulses and their effect on the formability of α-brass CuZn30 at room temperature. Preliminary tests were carried out using a conventional monotonic torsion test. The obtained results served as a reference for the subsequently conducted symmetric cyclic torsion tests. Then, under analogical deformation conditions, tests were conducted with the application of electric pulses featuring various parameters: different pulse durations and different periods, i.e., intervals between successive pulses. Microstructural studies of the deformed material were conducted, including examinations using a microscope equipped with an electron backscatter diffraction (EBSD) detector. Based on the results, it was found that the application of electric pulses during cyclic torsion tests consistently leads to a reduction in stress compared to cyclic torsion tests conducted at ambient temperature without current flow. In most cases, it also results in an increase in strain compared to tests without the application of electric pulses. The electroplastometric torsion tests carried out in this study within the bulk forming process are the first of their kind to combine cyclic torsion with electrically assisted forming (EAF). The proposed combination may lead to the development of new deformation methods in real manufacturing processes. Full article

Polymers derived from renewable polysaccharides offer promising avenues for the development of high-temperature, environmentally friendly drilling fluids. However, their industrial application remains limited by inadequate thermal stability and poor colloidal compatibility in complex mud systems. In this study, we report the rational design and synthesis of epichlorohydrin-crosslinked carboxymethyl xylan (ECX), developed through a synergistic strategy combining covalent crosslinking with hydrophilic functionalization. When incorporated into water-based drilling fluid base slurries, ECX facilitates the formation of a robust gel suspension. Comprehensive structural analyses (FT-IR, XRD, TGA/DSC) reveal that dual carboxymethylation and ether crosslinking impart a 10 °C increase in glass transition temperature and a 15% boost in crystallinity, forming a rigid–flexible three-dimensional network. ECX-modified drilling fluids demonstrate excellent colloidal stability, as evidenced by an enhancement in zeta potential from −25 mV to −52 mV, which significantly improves dispersion and interparticle electrostatic repulsion. In practical formulation (1.0 wt%), ECX achieves a 620% rise in yield point and a 71.6% reduction in fluid loss at room temperature, maintaining 70% of rheological performance and 57.5% of filtration control following dynamic aging at 150 °C. Tribological tests show friction reduction up to 68.2%, efficiently retained after thermal treatment. SEM analysis further confirms the formation of dense and uniform polymer–clay composite filter cakes, elucidating the mechanism behind its high-temperature resilience and effective sealing performance. Furthermore, ECX demonstrates high biodegradability (BOD₅/COD = 21.3%) and low aquatic toxicity (EC₅₀ = 14 mg/L), aligning with sustainable development goals. This work elucidates the correlation between molecular engineering, gel microstructure, and macroscopic function, underscoring the great potential of eco-friendly polysaccharide-based crosslinked polymers for industrial gel-based fluid design in harsh environments. Full article

To exploit the near-infrared (NIR) light of MoO₃, the MoVO_x mixed oxide was synthesized using a one-pot approach. The effects of different electrodes, V doping, and bias on the optoelectronic properties were investigated. The photoelectric responses to light sources with wavelengths of 405, 532, 650, 780, 808, 980, and 1064 nm were studied using both Au and carbon electrodes with 6B pencil drawings. The results demonstrate that the MoVO_x nanoblets exhibit photocurrent switching characteristics across the broadband region of the light spectrum. Even when zero bias was applied and the mixed oxide sample was stored at room temperature for over two years, a good photoelectric signal was still observed. This demonstrates that the MoVO_x nanoblets present an interface where interfacial charge transfer forms a strong built-in electric field, promoting photogenerated charge separation and transfer while suppressing photogenerated carrier recombination, and exhibiting self-powered characteristics. Interestingly, reducing the power of the typical excitation light sources resulted in a transition from positive to negative photocurrent features. This reflects the result of an imbalance between the concentration of material defects and the concentration of photogenerated electrons. The MoVO_x nanoblets not only enhance charge transport performance, but also significantly improve the exploitation of near-infrared light. Doping with V significantly improves the nanocomposites’ near-infrared (NIR) photoelectric sensitivity. This study demonstrates that heavily doping aliovalent ions during the in situ preparation of nanocomposites effectively enhances their photophysical properties. It provides a straightforward approach to narrowing the band gap of wide-bandgap oxides and effectively avoiding the recombination of photogenerated carriers. Full article

In this study, a selection of active materials were coated onto commercially available intermediate modulus carbon fibers to form and analyze the performance of novel composite cathodes for structural power composites. Various slurries containing polyvinylidene fluoride (PVDF), active material powders, 1-methyl-2-pyrrolidone (NMP) and carbon black (CB) were used to coat carbon fiber tows by immersion. Four active materials—lithium cobalt oxide (LCO), lithium iron phosphate (LFP), lithium nickel manganese cobalt oxide (NMC), and lithium nickel cobalt aluminum oxide (NCA)—were individually tested to assess their electrochemical reversibility. The cells were prepared with a polymer separator and liquid electrolytes and assembled in 2025-coin cells. Electrochemical analysis of the cathode materials showed that at C/5 and room temperature the measured capacities ranged from 39.8 Ah kg⁻¹ to 64.7 Ah kg⁻¹ for the LFP and NCA active materials, respectively. The full cells exhibited capacities of 18.1, 23.5, 27.2, and 28.2 Ah kg⁻¹ after 55 cycles for LFP, LCO, NCA, and NMC811, respectively. Finally, visual and elemental analysis were performed via scanning electron microscope (SEM) and energy-dispersive x-ray (EDX) confirming desirable surface coverage and successful transfer of the active materials onto the carbon fiber tows. Full article

A single-crystal magnesium oxide (MgO) dual-Fabry–Perot (FP)-cavity sensor based on MEMS technology and laser micromachining is proposed for simultaneous measurement of temperature and pressure. The pressure sensitive cavity is processed by wet chemical etching and direct bonding, which can improve machining efficiency, ensure the quality of the reflection surface and achieve thermal stress matching. Femtosecond laser and micromachining technologies are used to fabricate a rough surface and a through hole to reduce the reflect surface and fix the optical fiber. The bottom surface of the pressure cavity and the upper surface of the MgO wafer form a temperature cavity. A cross-correlation signal demodulation algorithm combined with a temperature decoupling method is proposed to achieve dual-cavity demodulation and eliminate the cross-sensitivity between temperature and pressure, improving the accuracy of pressure measurement. Experimental results show that the proposed sensor can stably operate at an ambient environment of 22–800 °C and 0–0.5 MPa with a pressure sensitivity of approximately 0.20 µm/MPa (room temperature), a repeatability error of 2.06% and a hysteresis error of 1.90%. After temperature compensation, thermal crosstalk is effectively eliminated and the pressure measurement accuracy is 2.01%F.S. Full article

Addressing the inherent brittleness of cement to mitigate infrastructure failures stemming from cracking is imperative. To accomplish both early crack resistance and subsequent self-healing capabilities, a biomimetic microstructure composed of a sodium polyacrylate (CSPA) network interwoven with hydration products was developed. The calcium-enriched polymer network formed via in situ polymerization of sodium acrylate (ANa) can enhance the mechanical properties of cement and achieve efficient self-healing of cracks. The porous structure of sodium polyacrylate (PANa) formed in pore solution at room temperature to simulate cement hydration conditions was observed by scanning electron microscopy (SEM). Feature peaks found by Fourier transform infrared (FTIR) spectroscopy as well as confocal Raman microscopy (CRM) suggested that ANa was polymerized successfully. Notably, CSPA samples demonstrated a remarkable 104% increase in flexural strength, attributed to the efficient transmission and dissipation of external forces along the polymer network embedded within the cement matrix. Additionally, after a 28-day hydration, CSPA specimens exhibited enhanced compressive strength compared to blank cement samples. This enhancement stems from the formation of a uniform polymer network, which effectively decreased the porosity and densified the microstructure of cement. Moreover, this organic–inorganic hybrid structure contributes to efficient crack healing, as the calcium-rich polymer network binds calcium ions and promotes the generation of healing products. The healing products consist of calcium hydroxide (CH), CaCO₃ (aragonite), C-S-H (calcium–silicate–hydrate), and PANa. Full article