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Keywords = rail deflection

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25 pages, 5542 KB  
Article
A General Finite Beam on Tensionless Foundation Model for Rail Track Characterization and Evaluation
by Hamoud H. Alshallaqi and Brett A. Story
Sensors 2026, 26(9), 2897; https://doi.org/10.3390/s26092897 - 5 May 2026
Viewed by 705
Abstract
Rail infrastructure plays an important role in freight and passenger mobility, and the assessment of rail track structure depends critically on understanding how the rail interacts with the supporting foundation. When rail support degrades (e.g., due to ballast fouling, settlement, etc.), the rail [...] Read more.
Rail infrastructure plays an important role in freight and passenger mobility, and the assessment of rail track structure depends critically on understanding how the rail interacts with the supporting foundation. When rail support degrades (e.g., due to ballast fouling, settlement, etc.), the rail exhibits greater localized deformation that can lead to serious deleterious conditions. Track modulus represents a fundamental diagnostic measure of rail support, encompassing the vertical stiffness characteristics of the foundation and its resistance against downward rail movement. Existing track modulus characterization methodologies typically comprise deflection measurements of railway track (e.g., tie deflections) under known loads. Track modulus estimations result from analyzing deflection and load under assumptions of a traditional Winkler foundation, which can oversimplify mechanic relationships. Specifically, in the context of rail–ballast–subgrade interaction, a tensionless foundation permits gap development which can occur as track structure separates from the supporting ballast; additionally, track modulus may vary along the track length as conditions vary spatially. This paper presents a general analytical solution of ballasted track support characterization based on an iterative algorithm for the static response of a finite beam resting on a tensionless Winkler foundation. The method relates to multiple loads (e.g., concentrated axle loads and distributed self-weight), deflection along the track, and track condition through singularity functions, superposition of discrete support springs, and moment–curvature relationships. The model estimates rail deflections, lift-off points and shear and moment diagrams along the track. The technique permits: (1) validations against benchmark solutions and previously published results, (2) estimations of track modulus from known loads and measured deflections, and ultimately, (3) a framework for designing and processing sensor data streams for use in analyses and evaluations of railway track structure. Full article
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17 pages, 2181 KB  
Article
Numerical Investigation into the Effects of Geometric Symmetry Breaking on Low-Frequency Noise in Urban Rail Transit Viaducts
by Xinting Dong, Bing Zhong and Bin Wang
Symmetry 2026, 18(2), 370; https://doi.org/10.3390/sym18020370 - 17 Feb 2026
Viewed by 443
Abstract
The expansion of urban rail transit has exacerbated environmental issues related to low-frequency noise (LFN), yet the impact of geometric symmetry breaking on structure-borne noise remains underexplored. This study aims to quantify the mechanism by which cross-sectional asymmetry influences the vibro-acoustic coupling of [...] Read more.
The expansion of urban rail transit has exacerbated environmental issues related to low-frequency noise (LFN), yet the impact of geometric symmetry breaking on structure-borne noise remains underexplored. This study aims to quantify the mechanism by which cross-sectional asymmetry influences the vibro-acoustic coupling of viaducts. A 2.5D Hybrid Finite Element-Boundary Element Method (FEM-BEM) was employed to model a parametric box girder under eccentric track loading, and the numerical framework was validated against analytical benchmarks. The “Modal Symmetry Index” (MSI) and “Acoustic Asymmetry Indicator” (AAI) were defined to evaluate the effects of the asymmetry parameter (α) on sound field distribution. Numerical results reveal a nonlinear “V-shaped” relationship between geometric asymmetry and acoustic directivity. While severe asymmetry (α>0.15) exacerbates noise deflection via flexural–torsional coupling, a critical “self-balance zone” exists. Specifically, moderate asymmetry (α0.07) effectively neutralizes load eccentricity, reducing the AAI from 1.5 dB (in strictly symmetric designs) to nearly 0 dB. Robustness analysis under right-side loading conditions further confirms a “reverse deflection” phenomenon, verifying that the proposed self-balance design minimizes directional sensitivity. These findings challenge the traditional assumption that geometric symmetry is acoustically optimal. A “competition–compensation” mechanism is identified, suggesting that deliberate, slight geometric asymmetry can serve as an effective passive noise control strategy for viaducts. Full article
(This article belongs to the Section Mathematics)
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24 pages, 2567 KB  
Article
Theoretical Study on Pipeline Settlement Induced by Excavation of Ultra-Shallow Buried Pilot Tunnels Based on Stochastic Media and Elastic Foundation Beams
by Caijun Liu, Yang Yang, Pu Jiang, Xing Gao, Yupeng Shen and Peng Jing
Appl. Sci. 2026, 16(2), 590; https://doi.org/10.3390/app16020590 - 6 Jan 2026
Viewed by 520
Abstract
Excavation of ultra-shallow pilot tunnels triggers surface settlement and endangers surrounding pipelines. The discontinuous settlement curve from traditional stochastic medium theory cannot be directly integrated into the foundation beam model, limiting pipeline deformation prediction accuracy. The key novelty of this study lies in [...] Read more.
Excavation of ultra-shallow pilot tunnels triggers surface settlement and endangers surrounding pipelines. The discontinuous settlement curve from traditional stochastic medium theory cannot be directly integrated into the foundation beam model, limiting pipeline deformation prediction accuracy. The key novelty of this study lies in proposing an improved coupled method tailored to ultra-shallow burial conditions: converting the discontinuous settlement solution into a continuous analytical one via polynomial fitting, embedding it into the Winkler elastic foundation beam model, and realizing pipeline settlement prediction by solving the deflection curve differential equation with the initial parameter method and boundary conditions. Four core factors affecting pipeline deformation are identified, with pilot tunnel size as the key. Shallower depth (especially 5.5 m) intensifies stratum disturbance; pipeline parameters (diameter, wall thickness, elastic modulus) significantly impact bending moment, while stratum elastic modulus has little effect on settlement. Verified by the Xueyuannanlu Station project of Beijing Rail Transit Line 13, theoretical and measured settlement trends are highly consistent, with core indicators meeting safety requirements (max theoretical/measured settlement: −10.9 mm/−8.6 mm < 30 mm; max rotation angle: −0.066° < 0.340°). Errors (max 5.1 mm) concentrate at the pipeline edge, and conservative theoretical values satisfy engineering safety evaluation demands. Full article
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22 pages, 3870 KB  
Article
Accurate Pose Detection Method for Rail Fastener Clips Based on Improved YOLOv8-Pose
by Defang Lv, Jianjun Meng, Zhenhan Ren, Liqing Yao and Gengqi Liu
Appl. Sci. 2026, 16(1), 276; https://doi.org/10.3390/app16010276 - 26 Dec 2025
Viewed by 606
Abstract
Minor displacements and deflections of rail fastener clips pose a critical risk to railway safety, which are difficult to quantify accurately using traditional object detection methods. This paper proposes an improved YOLOv8-pose-based method, You Only Look Once version 8-pose with GAM, SPPF-Attention, and [...] Read more.
Minor displacements and deflections of rail fastener clips pose a critical risk to railway safety, which are difficult to quantify accurately using traditional object detection methods. This paper proposes an improved YOLOv8-pose-based method, You Only Look Once version 8-pose with GAM, SPPF-Attention, and Wise-IoU (YOLOv8-pose-GSW) for automated and quantitative pose detection of fastener clips. Firstly, a high-precision keypoint detection network is constructed by integrating a Global Attention Mechanism (GAM) into the neck, enhancing the Spatial Pyramid Pooling Fast (SPPF) module to Spatial Pyramid Pooling Fast with Attention (SPPF-Attention) in the backbone, and adopting the Wise Intersection over Union (Wise-IoU) loss function. Subsequently, a posterior verification mechanism based on spatial constraint error is designed to eliminate unreliable detections by leveraging the inherent geometric priors of fasteners. Finally, the deflection angle, longitudinal displacement, and lateral displacement of the clip are calculated from the verified keypoints. Experimental results demonstrate that the proposed method achieves an Average Precision at IoU threshold from 0.5 to 0.95 (AP@0.5:0.95) of 77.5%, representing a 3.6% improvement over the baseline YOLOv8s-pose model, effectively balancing detection accuracy and computational efficiency. This work provides a reliable technical solution for the refined maintenance of rail fasteners. Full article
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31 pages, 5334 KB  
Article
Tailoring a Three-Layer Track Model to Delay Instability and Minimize Critical Velocity Effects at Very High Velocities
by Zuzana Dimitrovová
Infrastructures 2025, 10(8), 200; https://doi.org/10.3390/infrastructures10080200 - 31 Jul 2025
Cited by 1 | Viewed by 747
Abstract
The aim of this paper is to tailor the geometry and material parameters of a three-layer railway track model to achieve favorable properties for the circulation of high-speed trains at very high velocities. The three layers imply that the model should have three [...] Read more.
The aim of this paper is to tailor the geometry and material parameters of a three-layer railway track model to achieve favorable properties for the circulation of high-speed trains at very high velocities. The three layers imply that the model should have three critical velocities for resonance. However, in many cases, some of these values are missing and must be replaced by pseudo-critical values. Since no resonance occurs at pseudo-critical velocities, even in the absence of damping, deflections never reach infinity. By using optimization techniques, it is possible to adjust the model’s parameters, so that the increase in vibrations remains minimal and does not pose a real danger. In this way, circulation velocities could be extended beyond the critical value, thereby increasing the network capacity and, consequently, improving the competitiveness of rail transport compared to other modes of transportation, thus contributing to decarbonization. The presented results are preliminary and require further analysis and validation. Several optimization techniques are implemented, leading to the establishment of designs that already have rather high pseudo-critical velocities. Further research will show how these theoretical findings can be utilized in practice. Full article
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24 pages, 3359 KB  
Article
Water Basin Effect of Cofferdam Foundation Pit
by Guofeng Li, Qinchao Zuo, Xiaoyan Zhou, Yanbo Hu and Ning Li
Appl. Sci. 2025, 15(13), 7374; https://doi.org/10.3390/app15137374 - 30 Jun 2025
Viewed by 1696
Abstract
This study addresses the water basin effect in the underwater sand layer of steel pipe pile cofferdams by integrating the concept from building foundation pits to cofferdam foundation pit analysis. A theoretical derivation is presented for the deformation evolution of steel pipe piles [...] Read more.
This study addresses the water basin effect in the underwater sand layer of steel pipe pile cofferdams by integrating the concept from building foundation pits to cofferdam foundation pit analysis. A theoretical derivation is presented for the deformation evolution of steel pipe piles and bottom seals within the cofferdam pit. The cofferdam construction dewatering process is divided into four stages: riverbed excavation for bottom sealing, dewatering to the second support, dewatering to the third support, and dewatering to final bottom sealing. The steel pipe piles are modeled as single-span or multi-span cantilever continuous beam structures. Using the superposition principle, deformation evolution equations for these statically indeterminate structures across the four stages are derived. The bottom seal is simplified to a single-span end-fixed beam, and its deflection curve equation under uniform load and end-fixed additional load is obtained via the same principle. A case study based on the 6# pier steel pipe pile cofferdam of Xi’an Metro Line 10 Jingwei Bridge rail-road project employs FLAC3D for hydrological–mechanical coupling analysis of the entire dewatering process to validate the water basin effect. Results reveal a unique water basin effect in cofferdam foundation pits. Consistent horizontal deformation patterns of steel pipe piles occur across all working conditions, with maximum horizontal displacement (20.72 mm) observed at 14 m below the pile top during main pier construction completion. Close agreements are found among theoretical, numerical, and monitored deformation results for both steel pipe piles and bottom seals. Proper utilization of the formed water basin effect can effectively enhance cofferdam stability. These findings offer insights for similar engineering applications. Full article
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27 pages, 2313 KB  
Article
Dynamic Analysis of Railway Vehicle–Track Interaction: Modeling Elastic–Viscous Track Properties and Experimental Validation
by Vladimir Gelevich Solonenko, Janat Sultanbekovich Musayev, Narzankul Musayevna Makhmetova, Arman Aydinuly Malik, Gulnaz Tleubaevna Yermoldina, Semyat Turganzhanovich Akhatov and Nataliya Viktorovna Ivanovtseva
Appl. Sci. 2025, 15(13), 7152; https://doi.org/10.3390/app15137152 - 25 Jun 2025
Cited by 2 | Viewed by 1864
Abstract
This study investigates the dynamic interaction between railway vehicles and tracks, focusing on the effects of elastic–viscous properties of spring suspensions and track inertia. This research examines vertical oscillations of a railway car moving on a non-uniformly elastic track, modeled as a system [...] Read more.
This study investigates the dynamic interaction between railway vehicles and tracks, focusing on the effects of elastic–viscous properties of spring suspensions and track inertia. This research examines vertical oscillations of a railway car moving on a non-uniformly elastic track, modeled as a system with lumped parameters. Analytical and numerical methods are employed to derive track parameters by comparing frequency characteristics of continuous and discrete models. Key findings reveal that adjacent wheelsets influence interaction forces and bending moments by approximately 10%, while rail deflections are affected by up to 20% within the speed range of 60–180 km/h and for disturbances up to 20 Hz. Experimental validation using a roller test rig confirms the theoretical predictions, demonstrating the significance of track inertia and damping in dynamic analyses. This study provides practical recommendations for improving railway vehicle design and track maintenance, emphasizing the need to account for nonlinearities and inertial effects in high-speed scenarios. Full article
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19 pages, 6569 KB  
Article
The Long-Term Inspection and Monitoring of Transition Zones with a Sudden Change in Railway Track Stiffness
by Stanislav Hodas, Jana Izvoltova and Erik Vrchovsky
Infrastructures 2025, 10(5), 109; https://doi.org/10.3390/infrastructures10050109 - 28 Apr 2025
Cited by 1 | Viewed by 2373
Abstract
Transition zones are located at points on a track where there has been a change in the main composition of the railway infrastructure; as such, there are many sections that undergo a sudden change in the stiffness of the structures built. When trains [...] Read more.
Transition zones are located at points on a track where there has been a change in the main composition of the railway infrastructure; as such, there are many sections that undergo a sudden change in the stiffness of the structures built. When trains are running, a longitudinal shockwave is created by the wheels, hitting these building objects with a greater stiffness and deforming the surroundings of these zones. The greatest amount of attention should be paid to the transition points from the fixed track to the classic track with a track bed, including objects of the railway substructure, such as bridges and portals of tunnels. As part of the research on the main corridor lines, long-term inspection and monitoring studies were carried out using a trolley with a continuous measurement system; height changes in the deflections of rails are evidence of their behaviour. The measurements took place on a fixed track and a track with ballast. The changes in the height jumps between the fixed railway track and the track with a gravel bed are significant. These height deflections allow designers to develop new, more durable construction designs. Full article
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22 pages, 2339 KB  
Article
Influence of Ballast and Sub-Ballast Thickness on Structural Behavior of Heavy-Haul Railway Platform Determined by Using Finite Element Modeling
by Magdiel Acaz de Oliveira Teixeira, William Wilson dos Santos, Lisley Madeira Coelho, Lidiane Hellen dos Santos Santana, Fábio Grisolia de Ávila, Sergio Neves Monteiro and Antônio Carlos Rodrigues Guimarães
Constr. Mater. 2025, 5(1), 13; https://doi.org/10.3390/constrmater5010013 - 6 Mar 2025
Cited by 4 | Viewed by 2584
Abstract
This study investigates the influence of ballast and sub-ballast thicknesses on the structural behavior of a heavy-haul railway platform by using finite element modeling with SysTrain software (v. 1.84) A parametric analysis was conducted to assess how variations in layer thickness affect key [...] Read more.
This study investigates the influence of ballast and sub-ballast thicknesses on the structural behavior of a heavy-haul railway platform by using finite element modeling with SysTrain software (v. 1.84) A parametric analysis was conducted to assess how variations in layer thickness affect key performance parameters, including total deflection, bending moments in the rails, and vertical stresses within the railway track. The results indicate that reducing ballast thickness increases deflection and vertical stresses, while excessive thickness elevates system stiffness, reducing its ability to dissipate stresses. This condition can intensify the transmission of dynamic loads to track components, accelerating rail and sleeper wear and requiring more frequent corrective interventions, thereby increasing maintenance costs. Deflections remained within the 6.35 mm limit established by AREMA, except for one case (6.85 mm), where an excessive ballast thickness (160 cm) combined with low material stiffness resulted in non-compliance. Vertical stresses in the substructure ranged from 106.9 kPa to 155.9 kPa, staying within admissible limits. Additionally, the study highlights the significant role of material properties, particularly the resilient modulus, in the overall track performance. The findings enhance the understanding of how ballast and sub-ballast geometry affect railway structural behavior, demonstrating how numerical modeling with SysTrain can support decision-making in track design and maintenance strategies. Full article
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14 pages, 5549 KB  
Article
Surface Deformation and Straightness Detection of Electromagnetic Launcher Based on Laser Point Clouds
by Kangwei Yan, Delin Zeng, Long Cheng and Sai Tan
Appl. Sci. 2025, 15(5), 2706; https://doi.org/10.3390/app15052706 - 3 Mar 2025
Cited by 1 | Viewed by 1356
Abstract
Bore deterioration phenomena, such as surface ablation, wear, aluminum deposition, and structural bending, severely restrict the service life and performance of electromagnetic launchers. Efficient bore inspection is necessary to study the deterioration mechanism, guide design, and health management. In this paper, an inspection [...] Read more.
Bore deterioration phenomena, such as surface ablation, wear, aluminum deposition, and structural bending, severely restrict the service life and performance of electromagnetic launchers. Efficient bore inspection is necessary to study the deterioration mechanism, guide design, and health management. In this paper, an inspection system for electromagnetic launchers is presented which utilizes structured light scanning, time-of-flight, and laser alignment methods to acquire bore laser point clouds, and ultimately extracts the surface deformation of rails and insulators, as well as the straightness of the bore, through the registration of point cloud data. First, the system composition and detection principles are introduced. Second, the impacts of the detection device’s attitude deflection are analyzed. Next, focusing on the key registration issue of laser point clouds, a coarse registration method is proposed which utilizes the arc features of the rail by combining circle and parabola equations, thereby maximizing registration efficiency. Finally, the trimmed iterative closest-point (TrICP) algorithm is employed for fine registration to handle non-axisymmetric bore deformations. The experimental results show that the proposed method can detect bore surface deformation and straightness efficiently and precisely. Full article
(This article belongs to the Special Issue Optical Sensors: Applications, Performance and Challenges)
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19 pages, 7069 KB  
Article
Experimental Study on the Elastic Support in a Discrete Rail Fastening System Used in Ballastless Tram Track Structures
by Cezary Kraśkiewicz, Monika Urbaniak and Andrzej Piotrowski
Materials 2025, 18(1), 141; https://doi.org/10.3390/ma18010141 - 1 Jan 2025
Cited by 3 | Viewed by 2037
Abstract
This paper presents an experimental study on the elastic support in a discrete rail fastening system used in a ballastless tram track structure. The study focuses on the elastic support of the anchor element, specifically the Pm49 baseplate. These elements significantly influence environmental [...] Read more.
This paper presents an experimental study on the elastic support in a discrete rail fastening system used in a ballastless tram track structure. The study focuses on the elastic support of the anchor element, specifically the Pm49 baseplate. These elements significantly influence environmental pollution along tram routes, such as vibration (at low frequencies) or noise (at high frequencies), as well as static and dynamic rail deflections. The authors outline a methodology for identifying the static and dynamic characteristics of the discrete elastic support in laboratory conditions. The procedure follows the European standard EN 13146-9 for track category A (tramway), as classified according to the European standard EN 13481-5. The study analyzes how the thickness and density of the tested materials affect stiffness. Additionally, it examines the correlation between parameters identified easily on-site (thickness, Shore hardness and density) and laboratory-determined parameters (static and dynamic stiffness), which are costly and time-consuming to measure. The research confirms that prototype prefabricated vibration isolation baseplate pads made of styrene butadiene rubber (SBR) granules, recycled from end-of-life car tires, can achieve equivalent basic static and dynamic parameters, compared to underlays made of two-component polyurethane (PU) resin. This aligns with the strategy of promoting sustainable materials in construction. The innovative and prefabricated SBR rubber baseplate pads can also be used in repair and maintenance works (regardless of weather conditions), as they enable the quick launch of tram traffic. The results of the research included in this article can be used by other scientists, recycled rubber producers, tram track designers or construction site engineers. Full article
(This article belongs to the Special Issue Innovative Materials and Technologies for Road Pavements)
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26 pages, 10736 KB  
Article
Experimental Evaluation of Under Slab Mats (USMs) Made from End-of-Life Tires for Ballastless Tram Track Applications
by Cezary Kraśkiewicz, Piotr Majnert, Anna Al Sabouni-Zawadzka, Przemysław Mossakowski and Marcin Zarzycki
Materials 2024, 17(21), 5388; https://doi.org/10.3390/ma17215388 - 4 Nov 2024
Cited by 3 | Viewed by 1621
Abstract
The growing population of urban areas results in the need to deal with the noise pollution from the transportation system. This study presents experimental test results of static and dynamic elastic characteristics of under slab mats (USMs) according to the procedure of DIN [...] Read more.
The growing population of urban areas results in the need to deal with the noise pollution from the transportation system. This study presents experimental test results of static and dynamic elastic characteristics of under slab mats (USMs) according to the procedure of DIN 45673-7. Prototype USMs based on recycled elastomeric materials, i.e., SBR granules and fibres produced from waste car tires, are analysed. Vibration isolation mats with different thicknesses (10, 15, 20, 25, 30, and 40 mm), densities (500 and 600 kg/m3), and different degrees of space filling (no holes, medium holes, large holes) are considered. Moreover, a practical application of the laboratory test results of USMs in the design of ballastless track structures of two different types (with a concrete slab and longitudinal beams) is presented. Deflections of the rail and the floating slab system, as well as stresses acting on the mat, are determined according to EN 16432-2. The use of shredded rubber from recycled car tires as a material component of sustainable and environmentally friendly tram track structures may be one of the most effective ways to manage rubber waste within the current trend toward a circular economy, and this study intends to introduce methods for experimental identification and analytical selection of basic static and dynamic parameters of prototype USMs. Full article
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19 pages, 5994 KB  
Article
Service Life Evaluation of Curved Intercity Rail Bridges Based on Fatigue Failure
by Hongwei Zhang, Shaolin Chen, Wei Zhang and Xiang Liu
Infrastructures 2024, 9(9), 139; https://doi.org/10.3390/infrastructures9090139 - 23 Aug 2024
Cited by 4 | Viewed by 1871
Abstract
There are curved bridge structures in the intercity rail line. During the operation of bridges, they are subjected to train loads, resulting in stress amplitudes of the construction materials; during operation, when the train interval is short, the fatigue performance of the bridge [...] Read more.
There are curved bridge structures in the intercity rail line. During the operation of bridges, they are subjected to train loads, resulting in stress amplitudes of the construction materials; during operation, when the train interval is short, the fatigue performance of the bridge should be emphasized. Unlike straight bridges, when a train travels on a curved bridge, it tends to move in the original direction, which undoubtedly causes the train to deviate from the track. Therefore, it is necessary to set the track deflection to limit this movement trend, which will also impart radial forces on the track structure, and the reaction force of this force is called centripetal force. Under the action of centripetal force, the train generates a virtual force called centrifugal force. The material stress amplitude caused by centrifugal force and the vertical force both need to be considered. Therefore, a curved train–bridge coupled system was established to simulate the dynamic stress of the train passing through a curved bridge, and the stress amplitude and cycle number of the dynamic stress time–history curve were analyzed based on the rain-flow method. The cumulative damage of the bridge under different curve radii, different train speeds, different lengths of span, and different operation interval times was analyzed, and the fatigue life was calculated. The results show that the influence of centrifugal force at a small curve radius cannot be ignored. In addition, the cumulative damage and service life are greatly affected by the train speed and bridge span; especially when the train speed is close to the resonance speed, the service life is significantly reduced. Finally, the recommended values for the train passing speed for curved bridges with different spans are given. It was suggested that the design speed of a curved bridge with a span of 25 m, 30 m, and 35 m should be set in the range of 70 to 106 km/h, 78 to 86 km/h, and about 75 km/h, respectively. Full article
(This article belongs to the Section Infrastructures and Structural Engineering)
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18 pages, 6074 KB  
Article
The Influence of Seasonal Effects on Railway Vertical Track Modulus
by Antonio Merheb, Joseph Palese, Christopher M. Hartsough, Allan Zarembski and Liedi Bernucci
Infrastructures 2024, 9(8), 120; https://doi.org/10.3390/infrastructures9080120 - 23 Jul 2024
Cited by 3 | Viewed by 2643
Abstract
Adequate vertical track support is essential for safe and efficient railway operations. Insufficient support leads to distorted track geometry, increased dynamic loads, component stress, poor ride quality, rolling stock damage, and derailment risks. Current inspection practices focus on assessing the condition of the [...] Read more.
Adequate vertical track support is essential for safe and efficient railway operations. Insufficient support leads to distorted track geometry, increased dynamic loads, component stress, poor ride quality, rolling stock damage, and derailment risks. Current inspection practices focus on assessing the condition of the track components and geometry, rather than the root causes of degradation. To improve this condition, this study presents the use of a methodology that utilizes an autonomous vertical track deflection measurement system mounted on a loaded rail car (36 tonnes/axle) to support track maintenance decisions in a heavy haul railroad located in southeast Brazil. The system continuously measured substructure stiffness along the railway line. Over one year, data were collected from over 8000 km of track. The study highlighted seasonal effects on track degradation over time, identifying areas with significant deflections and high deflection rates, which contribute to issues such as differential settlement and reduced lifespan of track components. Additionally, the study revealed seasonal effects, with deflections peaking during wet weather and decreasing during dry cycles. A method to classify weak track areas was developed, facilitating monitoring and enabling more effective maintenance planning, contributing to the reduction of overall track maintenance costs and enhancing safety and operational efficiency. Full article
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16 pages, 26033 KB  
Article
Four-Point Bending of Basic Rails: Theory and Experimental Verification
by Zhikui Dong, Chunjiang Liu, Long Ma, Jiahao Yang and Yunhong Jiang
Symmetry 2024, 16(6), 767; https://doi.org/10.3390/sym16060767 - 19 Jun 2024
Cited by 1 | Viewed by 1954
Abstract
Mathematical models of prediction provide theoretical support for basic rail automation. The three-point bending method for basic rails is characterized by its simplicity and flexibility, and, as such, it is widely used in bending processes. However, due to the significant curvature changes that [...] Read more.
Mathematical models of prediction provide theoretical support for basic rail automation. The three-point bending method for basic rails is characterized by its simplicity and flexibility, and, as such, it is widely used in bending processes. However, due to the significant curvature changes that occur after bending, it is not suitable for scenarios requiring large arc bending, and its range of achievable deflections is limited. This study focuses on four-point bending, dividing the bending process into three stages and using a power-law material hardening model to establish different bending moment expressions for each stage. We derived the relationships between curvature, elastic zone ratio, load, and deflection, ultimately creating a load–deflection model. Based on the simple springback law, we developed the final bending prediction model. Finite element simulations were conducted to simulate the bending process under various conditions, using top punch distances ranging from 200 mm to 400 mm and die distances ranging from 600 mm to 1000 mm. These simulations validated the advantages and accuracy of the four-point bending prediction model in large arc bending. Additionally, a four-point bending experimental setup was established under specified conditions. The experimental results were compared with the theoretical model calculations, showing errors within 0.2 mm and thus verifying the accuracy of the four-point bending prediction model. The mathematical model developed in this study provides theoretical support for the automation of basic rail bending. Full article
(This article belongs to the Section Engineering and Materials)
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