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14 pages, 3004 KB  
Article
Application of Dynamic PRA to Nuclear Power Plant Operation Support—Evaluation of Plant Operation Support Using a Simple Plant Model
by Nami Yamamoto, Mami Kagimoto, Yohei Ueno, Takafumi Narukawa and Takashi Takata
J. Nucl. Eng. 2025, 6(4), 46; https://doi.org/10.3390/jne6040046 - 4 Nov 2025
Viewed by 720
Abstract
Following the Great East Japan Earthquake in 2011, there has been an increased focus on risk assessment and the practical application of its findings to safety enhancement. In particular, dynamic probabilistic risk assessment (PRA) used in conjunction with plant dynamics analysis is being [...] Read more.
Following the Great East Japan Earthquake in 2011, there has been an increased focus on risk assessment and the practical application of its findings to safety enhancement. In particular, dynamic probabilistic risk assessment (PRA) used in conjunction with plant dynamics analysis is being considered for accident management (AM) and operational support. Determining countermeasure priorities in AM can be challenging due to the diversity of accident scenarios. In multi-unit operations, the complexity of scenarios increases in cases of simultaneous disasters, which makes establishing response operations priorities more difficult. Dynamic PRA methods can efficiently generate and assess complex scenarios by incorporating changes in plant state. This paper introduces the continuous Markov chain Monte Carlo (CMMC) method, a dynamic PRA approach, as a tool for prioritizing countermeasures to support nuclear power plant operations. The proposed method involves three steps: (1) generating exhaustive scenarios that include events, operator actions, and system responses; (2) classifying scenarios according to countermeasure patterns; and (3) assigning priority based on risk data for each pattern. An evaluation was conducted using a simple plant model to analyze event countermeasure patterns for addressing steam generator tube rupture during single-unit operation. The generated scenario patterns included depressurization by opening a pressurizer relief valve (DP), depressurization via heat removal through the steam generator (DSG), and both operations combined (DP + DSG). The timing of the response operations varied randomly, resulting in multiple scenarios. The assessment, based on reactor pressure vessel water level and the potential for core damage, showed that the time margin to core damage depended on the countermeasure pattern. The findings indicate that the effectiveness of each countermeasure can be evaluated and that it is feasible to identify which countermeasure should be prioritized. Full article
(This article belongs to the Special Issue Probabilistic Safety Assessment and Management of Nuclear Facilities)
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17 pages, 1585 KB  
Systematic Review
Effect of Transcatheter Aortic Valve Implantation on Non-Invasive Myocardial Work Parameters: A Systematic Review and Meta-Analysis
by Isabella Leo, Federico Sicilia, Jolanda Sabatino, Angelica Cersosimo, Nicole Carabetta, Antonio Strangio, Giuseppe Panuccio, Giovanni Canino, Jessica Ielapi, Nadia Salerno, Sabato Sorrentino, Daniele Torella and Salvatore De Rosa
J. Clin. Med. 2025, 14(19), 6997; https://doi.org/10.3390/jcm14196997 - 2 Oct 2025
Viewed by 658
Abstract
Background/Objectives: Aortic stenosis (AS) leads to progressive left ventricular (LV) pressure overload, adverse myocardial remodeling, and eventual functional decline. While traditional parameters such as left ventricular ejection fraction (LVEF) may remain preserved until advanced stages, they are insufficiently sensitive to early dysfunction. [...] Read more.
Background/Objectives: Aortic stenosis (AS) leads to progressive left ventricular (LV) pressure overload, adverse myocardial remodeling, and eventual functional decline. While traditional parameters such as left ventricular ejection fraction (LVEF) may remain preserved until advanced stages, they are insufficiently sensitive to early dysfunction. Global longitudinal strain (GLS) offers improved detection but remains load-dependent. In contrast, non-invasive myocardial work (MW)—derived from pressure-strain loops—offers a more load-independent assessment of myocardial function. This systematic review and meta-analysis aimed to evaluate the effects of transcatheter aortic valve implantation (TAVI) on MW indices in patients with severe AS. Methods: We performed a systematic review and meta-analysis of studies reporting non-invasive myocardial work parameters before and after TAVI (PROSPERO ID: CRD420250517138). Databases were searched through 31 March 2025. Pooled mean differences in global work index (GWI), global constructive work (GCW), global wasted work (GWW), and global work efficiency (GWE) were calculated using random-effects models. Sensitivity analyses and meta-regression were conducted to explore heterogeneity and the influence of baseline characteristics. Results: Eleven studies encompassing 1493 patients were included. TAVI was associated with a significant reduction in GWI (−236.67 mmHg% [95% CI: −373.82 to −99.52]; I2 = 97.0%; p = 0.002) and GCW (−243.71 mmHg% [95% CI: −407.38 to −80.03]; I2 = 97.4%; p = 0.006). No significant changes were observed in GWW or GWE. Meta-regression showed age and baseline LVEF significantly influenced GWE changes, but not other parameters. Conclusions: TAVI leads to a significant reduction in GWI and GCW, reflecting decreased myocardial workload and afterload relief. These findings support the utility of MW indices as valuable tools for assessing myocardial adaptation post-TAVI and potentially guiding clinical decision-making. Full article
(This article belongs to the Special Issue Cardiac Imaging: Current Applications and Future Perspectives)
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15 pages, 1902 KB  
Article
Environmental Impact of Building Drainage Systems: Analysis of Embodied Carbon Emissions in Terms of Code-Based Design
by Sarwar Mohammed, Michael Gormley and David A. Kelly
Sustainability 2025, 17(18), 8207; https://doi.org/10.3390/su17188207 - 11 Sep 2025
Viewed by 1446
Abstract
Reducing carbon emissions in buildings requires a holistic approach that extends beyond structural materials and looks at the services within, such as Building Drainage Systems (BDS). However, limited scientific research has addressed the environmental impacts of BDS, and, to date, no studies have [...] Read more.
Reducing carbon emissions in buildings requires a holistic approach that extends beyond structural materials and looks at the services within, such as Building Drainage Systems (BDS). However, limited scientific research has addressed the environmental impacts of BDS, and, to date, no studies have systematically analysed embodied carbon emissions from a design code perspective. This study evaluates the embodied carbon emissions of BDS based on calculations from four major international design codes, BS EN 12056 (Europe), IPC and UPC (USA), and AS/NZS 3500 (Australia/New Zealand), using polyvinyl chloride (PVC) pipework. System configurations recommended in the design codes, such as primary ventilation and secondary ventilation systems, were evaluated as well as a fully active system incorporating Air Admittance Valves (AAVs) and Positive Pressure Relief Devices (PPRDs) across a range of building sizes from 10 to 100 storeys. The findings reveal substantial differences in recommended pipe sizes among the codes, directly impacting total pipework material use and, in turn, the embodied carbon emissions. A life cycle assessment (LCA) of PVC pipework demonstrates that the design recommendations in the European code generally lead to lower embodied carbon emissions, while the IPC and UPCs result in significantly higher emissions, with the AS/NZS code falling in between. In contrast, the use of a fully active drainage system was shown to reduce embodied carbon emissions by up to 73% depending on the building size and the design code applied. As the sustainability of buildings and systems becomes more and more vital, the findings of this paper provide the foundations for integrating the sustainability metrics of BDS into design codes. This will provide practical guidance for engineers and regulators on how carbon savings in BDS design and construction can be achieved. Full article
(This article belongs to the Topic Sustainable Building Materials)
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8 pages, 1371 KB  
Proceeding Paper
Design of a Forklift Hydraulic System with Unloading Valves for Load Handling
by Yordan Stoyanov, Atanasi Tashev and Penko Mitev
Eng. Proc. 2025, 104(1), 85; https://doi.org/10.3390/engproc2025104085 - 6 Sep 2025
Viewed by 1791
Abstract
This paper presents the design and analysis of a forklift hydraulic system utilizing an open-center configuration equipped with unloading (safety-overflow) valves and an emergency lowering mechanism. The hydraulic system includes an external gear pump, double-acting power cylinders, hydraulic distributors, and control valves. A [...] Read more.
This paper presents the design and analysis of a forklift hydraulic system utilizing an open-center configuration equipped with unloading (safety-overflow) valves and an emergency lowering mechanism. The hydraulic system includes an external gear pump, double-acting power cylinders, hydraulic distributors, and control valves. A comprehensive approach is undertaken to select system components based on catalog data and to model the flow rate, required torque, and power characteristics of the pump, along with load handling performance as a function of cylinder dimensions and hydraulic pressure. System behavior under various operating conditions is simulated using Automation Studio, enabling performance optimization and fault response assessment. The inclusion of unloading valves and an emergency button enhances system safety by enabling controlled pressure relief and emergency actuation. The impact of thermal effects, filter efficiency, and reservoir design on hydraulic fluid integrity is also addressed. This study aims to improve reliability, efficiency, and safety in hydraulic forklift systems while supporting informed design decisions using simulation-driven methodologies. Full article
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27 pages, 7274 KB  
Article
Intelligent Identification of Internal Leakage of Spring Full-Lift Safety Valve Based on Improved Convolutional Neural Network
by Shuxun Li, Kang Yuan, Jianjun Hou and Xiaoqi Meng
Sensors 2025, 25(17), 5451; https://doi.org/10.3390/s25175451 - 3 Sep 2025
Cited by 2 | Viewed by 1019
Abstract
In modern industry, the spring full-lift safety valve is a key device for safe pressure relief of pressure-bearing systems. Its valve seat sealing surface is easily damaged after long-term use, causing internal leakage, resulting in safety hazards and economic losses. Therefore, it is [...] Read more.
In modern industry, the spring full-lift safety valve is a key device for safe pressure relief of pressure-bearing systems. Its valve seat sealing surface is easily damaged after long-term use, causing internal leakage, resulting in safety hazards and economic losses. Therefore, it is of great significance to quickly and accurately diagnose its internal leakage state. Among the current methods for identifying fluid machinery faults, model-based methods have difficulties in parameter determination. Although the data-driven convolutional neural network (CNN) has great potential in the field of fault diagnosis, it has problems such as hyperparameter selection relying on experience, insufficient capture of time series and multi-scale features, and lack of research on valve internal leakage type identification. To this end, this study proposes a safety valve internal leakage identification method based on high-frequency FPGA data acquisition and improved CNN. The acoustic emission signals of different internal leakage states are obtained through the high-frequency FPGA acquisition system, and the two-dimensional time–frequency diagram is obtained by short-time Fourier transform and input into the improved model. The model uses the leaky rectified linear unit (LReLU) activation function to enhance nonlinear expression, introduces random pooling to prevent overfitting, optimizes hyperparameters with the help of horned lizard optimization algorithm (HLOA), and integrates the bidirectional gated recurrent unit (BiGRU) and selective kernel attention module (SKAM) to enhance temporal feature extraction and multi-scale feature capture. Experiments show that the average recognition accuracy of the model for the internal leakage state of the safety valve is 99.7%, which is better than the comparison model such as ResNet-18. This method provides an effective solution for the diagnosis of internal leakage of safety valves, and the signal conversion method can be extended to the fault diagnosis of other mechanical equipment. In the future, we will explore the fusion of lightweight networks and multi-source data to improve real-time and robustness. Full article
(This article belongs to the Section Intelligent Sensors)
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21 pages, 10392 KB  
Article
Experimental Study of the Effect by Double-Stage Throttling on the Pressure Relief Characteristics of a Large-Scale CO2 Transportation Pipeline
by Huifang Song, Tingyi Wang, Jingjing Qi, Kai Jin, Jia Liu, Feng Li, Fanfan Qiao, Kun Zhao, Baoying Yin and Jianliang Yu
Energies 2025, 18(13), 3244; https://doi.org/10.3390/en18133244 - 20 Jun 2025
Viewed by 1116
Abstract
The safety of pipeline transportation technology is the key to guaranteeing the development and application of CCUS. In the process of CO2 pipeline transportation, manual pressure relief may be required due to equipment failure, overpressure, or other reasons. However, the sharp temperature [...] Read more.
The safety of pipeline transportation technology is the key to guaranteeing the development and application of CCUS. In the process of CO2 pipeline transportation, manual pressure relief may be required due to equipment failure, overpressure, or other reasons. However, the sharp temperature drop in the evacuation process may lead to the formation of dry ice, which may cause a pipeline blockage and equipment damage. Although the multi-stage throttling method of pressure relief can effectively control the stability of the equipment, the effect on the low temperature of the pipeline needs to be further investigated. Therefore, in order to evaluate the safety of multi-stage throttling pressure relief, a comparative experiment of dense-phase venting with double-stage throttling was carried out based on an industrial-scale pipeline experimental device. The results show that the double-stage throttling pressure relief scheme can significantly reduce the pressure drop rate and improve the stability of the pressure relief structure. Moreover, the temperature drop limit upstream of the main pipeline is controlled under the double-stage throttling scheme, but it exacerbates the low temperature level downstream, which is not conducive to mitigating the risk of freeze-plugging of the pressure relief valve. Therefore, it is recommended that the double-stage throttling relief scheme be used to close the valve in time to return to the temperature and to adopt an intermittent means of pressure relief. Full article
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16 pages, 2523 KB  
Article
Optimized Regulation Scheme of Valves in Self-Pressurized Water Pipeline Network and Water Hammer Protection Research
by Yunpeng Zheng, Yihai Tan, Lin Li and Qixuan Zhang
Water 2025, 17(10), 1534; https://doi.org/10.3390/w17101534 - 20 May 2025
Cited by 2 | Viewed by 1002
Abstract
This study addresses the water hammer protection challenges in the JH gravity-fed bifurcated pipeline network system in Xinjiang, China. A hydraulic transient numerical model is developed using the one-dimensional method of characteristics and implemented in Bentley HAMMER software to systematically analyze the transient [...] Read more.
This study addresses the water hammer protection challenges in the JH gravity-fed bifurcated pipeline network system in Xinjiang, China. A hydraulic transient numerical model is developed using the one-dimensional method of characteristics and implemented in Bentley HAMMER software to systematically analyze the transient response characteristics under different valve closure schemes, with a focus on revealing pressure fluctuation patterns in branch and main pipelines under various shutdown modes. Key findings include the following: Single-valve linear slow closure reduces the maximum water hammer pressure by 54.7%, while the two-stage closure strategy suppresses pressure extremes below safety thresholds with 73.1% higher efficiency than linear closure. For multi-valve conditions, although two-stage closure eliminates negative pressure risks, most of nodes exhibit transient overpressure exceeding 1.5 times the working pressure. By integrating overpressure relief valves into a composite protection system, the maximum transient pressure is strictly controlled within 1.5× rated pressure, and the minimum pressure remains above −2 mH2O, successfully resolving protection challenges in this complex network. These results provide technical guidelines for the safe operation of gravity-fed pipeline systems in high-elevation-difference regions. Full article
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16 pages, 3971 KB  
Article
Simple Design of Mechanical Ventilator for Mass Production May Offer Excellent Performance, Precise Monitoring, and Advanced Safety
by Simon Walzel, Ladislav Bis, Vaclav Ort and Karel Roubik
Appl. Sci. 2025, 15(10), 5631; https://doi.org/10.3390/app15105631 - 18 May 2025
Cited by 2 | Viewed by 2750
Abstract
The COVID-19 pandemic raised global concerns about the shortage of ventilators and revealed the challenges of rapidly scaling up production to meet emergency needs. In response, numerous teams worldwide attempted to develop emergency and simple mechanical ventilators. Among these, the CoroVent ventilator was [...] Read more.
The COVID-19 pandemic raised global concerns about the shortage of ventilators and revealed the challenges of rapidly scaling up production to meet emergency needs. In response, numerous teams worldwide attempted to develop emergency and simple mechanical ventilators. Among these, the CoroVent ventilator was developed to meet the urgent need for ventilatory support in the Czech Republic. The aim of this study was to describe the innovative and simple design of the CoroVent emergency ventilator, evaluate its compliance with international safety and performance standards, verify its reliability under simulated clinical conditions, and demonstrate its suitability for use in crisis scenarios. CoroVent was designed with a focus on the clinical needs of patients with COVID-19 respiratory failure and to ensure safe ventilation while maintaining a simplified design. It features volume-controlled, pressure-limited mandatory ventilation and supports key adjustable parameters such as tidal volume, respiratory rate, inspiratory-to-expiratory time ratio, inspired oxygen fraction, and positive end-expiratory pressure (PEEP). The ventilator incorporates robust safety mechanisms, including alarms and a safety relief valve, to protect against excessive airway pressures. Results confirmed the ability to maintain consistent tidal volumes, stable PEEP, and precise pressure limitation over extended periods of use. The results showed that CoroVent met the essential international standards for accuracy, including those set by the UK Medicines and Healthcare products Regulatory Agency, U.S. Food and Drug Administration, and ISO 80601-2-12. Although production of these ventilators was stopped in 2021 as the Czech Republic managed the crisis and shortage of ventilators, the results validate their reliability as emergency ventilators and indicate their potential to support critical care needs in crisis situations. Full article
(This article belongs to the Section Biomedical Engineering)
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15 pages, 6246 KB  
Article
Research and Application of Gas Drainage Negative Pressure Regulation Method Considering Permeability Differences
by Xiaoyu Cheng, Cheng Cheng, Hui Wang, Lu Xiao and Xingying Ma
Processes 2025, 13(4), 1236; https://doi.org/10.3390/pr13041236 - 19 Apr 2025
Cited by 2 | Viewed by 938
Abstract
This study investigates a dynamic regulation strategy for intelligent gas drainage negative pressure using a comprehensive approach involving numerical simulations, intelligent algorithms, and field experiments. In the numerical simulation component, a permeability evolution model was developed to characterize the area in front of [...] Read more.
This study investigates a dynamic regulation strategy for intelligent gas drainage negative pressure using a comprehensive approach involving numerical simulations, intelligent algorithms, and field experiments. In the numerical simulation component, a permeability evolution model was developed to characterize the area in front of the mining face. Simulations were performed under three negative pressure settings (13 kPa, 18 kPa, and 25 kPa) to investigate the relationships among drainage negative pressure, gas concentration, and flow rate. For the intelligent algorithm, a Long Short-Term Memory (LSTM) prediction model was developed to forecast drainage negative pressure. Based on the predictions, a dynamic regulation strategy for intelligent gas drainage negative pressure was formulated. For field validation, a 120-day in situ experiment was carried out. Intelligent control valves and monitoring instruments were deployed across various sections of the coal seam ahead of the mining face, validating the proposed regulation strategy. The results indicate that permeability is highest in the pressure-relief zone ahead of the mining face and lowest in the stress concentration zone. In the original stress zone, which is unaffected by mining disturbances, the permeability remains unchanged. Drainage negative pressure is positively correlated with gas flow rate, but negatively correlated with gas concentration. In the stress concentration zone, when drainage negative pressure reaches 25 kPa, permeability ceases to be the dominant factor influencing gas flow. At this stage, the pressure gradient between the gas in coal fractures and the drainage system becomes the primary driving force for gas flow. The intelligent dynamic regulation strategy for gas drainage, underpinned by the LSTM prediction model, demonstrated strong performance in field applications. Following intelligent regulation, gas concentrations in various regions showed significant improvement. The findings of this study actively contribute to the advancement of intelligent gas drainage technology. Full article
(This article belongs to the Special Issue Advances in Coal Processing, Utilization, and Process Safety)
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14 pages, 2984 KB  
Article
Influence Analysis of Design Parameters of Elastic Valve Plate and Structural Types of Guide Flow Disc on the Performance of Relief Valve
by Junjie Chen, Peng Huang, Xinrong Xie, Changyu Guan and Hao Liu
Actuators 2025, 14(3), 143; https://doi.org/10.3390/act14030143 - 14 Mar 2025
Viewed by 834
Abstract
The elastic valve plate and guide flow disc are key components that influence parameters such as opening and pressure difference of pilot-relief valve, which are also the core components enabling continuous damping adjustment in valve-controlled continuously variable dampers. Based on deformation characteristics of [...] Read more.
The elastic valve plate and guide flow disc are key components that influence parameters such as opening and pressure difference of pilot-relief valve, which are also the core components enabling continuous damping adjustment in valve-controlled continuously variable dampers. Based on deformation characteristics of elastic valve plate and various structural types of guide flow disc, this paper reveals the impact of structural types of guide flow disc and design parameters of elastic valve plate on the performance of pilot-relief valve and obtains the relationship curves between opening pressure, pressure difference and opening of relief valve versus structural types and the angle, width and the number of arc plates of elastic valve plate. It shows that the pressure difference of the relief valve reaches maximum with min angle, max width, most arc plates and irregular-shaped type, and the opening reaches maximum with max angle, min width, fewest plates and round hole type. By adjusting structural types of guide flow disc and design parameters of elastic valve plate, the pressure difference and opening of the relief valve can be precisely controlled, providing theoretical support for the precise design of pilot-relief valve and the optimization of damping characteristics. Full article
(This article belongs to the Special Issue Integrated Intelligent Vehicle Dynamics and Control)
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19 pages, 17382 KB  
Article
Speed–Pressure Compound Control of Thrust System Based on the Adaptive Sliding Mode Control Strategy
by Tong Xing, Hong Liu, Zhe Zheng, Lianhui Jia, Lijie Jiang, Guofang Gong, Huayong Yang and Dong Han
Machines 2025, 13(3), 213; https://doi.org/10.3390/machines13030213 - 6 Mar 2025
Viewed by 887
Abstract
The thrust system, an important subsystem of a tunnel boring machine (TBM), primarily provides thrust force and adjusts TBM’s attitude in real time. In the tunneling process, only controlling the thrust speed causes pressure oscillations, increases soil deformation, and leads to surface subsidence [...] Read more.
The thrust system, an important subsystem of a tunnel boring machine (TBM), primarily provides thrust force and adjusts TBM’s attitude in real time. In the tunneling process, only controlling the thrust speed causes pressure oscillations, increases soil deformation, and leads to surface subsidence or upheaval. Conversely, solely relying on pressure control causes fluctuations in speed, making it difficult to ensure that the deviation between the designed tunneling axis (DTA) and the actual tunneling axis (ATA) remains within the permissible range. Due to the increase in geological complexity and higher construction quality standards, primarily relying on single-mode speed or pressure control has become inadequate to meet operational demands. Therefore, to realize higher safety and precise trajectory tracking, it is necessary to ensure speed and pressure compound control for thrust systems. This paper proposes a novel adaptive sliding mode control (ASMC) strategy for thrust systems, which is composed of a proportional pressure relief valve (PPRV) and a proportional flow control valve (PFCV). Firstly, PPRV and PFCV are modeled as a second-order system and an ASMC is employed to control the pressure and speed. Next, to assess the performance of the ASMC controller, simulation experiments were conducted under various conditions, including speed regulation, sudden changed load, and disturbed load. The simulation results indicate that compared to the Proportion–Integral–Differential (PID) controller, the ASMC controller shows almost no overshoot in speed and pressure control during the initial stages, with the response time reduced by approximately 70%. During speed regulation process and sudden changed load process, the response time for both speed and pressure control is shortened by about 80%. In the disturbed load process, the ASMC controller maintains pressure stability. In conclusion, the ASMC controller significantly improves the response speed and stability of the thrust system, exhibiting better control performance under various operating conditions. Full article
(This article belongs to the Section Automation and Control Systems)
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16 pages, 6158 KB  
Article
Investigation of the Dynamic Characteristics of the Buffer Relief Valve of a Swing Motor Under Start–Stop Impact
by Pengyun Dai, Hong Ji, Qianpeng Chen, Zhaoqiang Wang and Jinbo Wang
Processes 2024, 12(12), 2689; https://doi.org/10.3390/pr12122689 - 28 Nov 2024
Cited by 1 | Viewed by 1418
Abstract
The swivel system of a hydraulic excavator is susceptible to pressure impact during start and stop, which significantly impacts the service life of the excavator. In this investigation into how varying speeds affect the dynamic characteristics of a swing motor’s buffer relief valve [...] Read more.
The swivel system of a hydraulic excavator is susceptible to pressure impact during start and stop, which significantly impacts the service life of the excavator. In this investigation into how varying speeds affect the dynamic characteristics of a swing motor’s buffer relief valve (BRV), the AMESim simulation model of the whole swing motor was established, and its validity was confirmed through experimental testing. The pressure overshoot rate and start–stop impact time of the BRV of a swing motor at 1000 rpm, 1500 rpm, and 2000 rpm, under different spring stiffnesses, were analyzed. Based on the mathematical model of the BRV, the influence of the main structural parameters of the BRV on its dynamic characteristics were analyzed using an AMESim simulation model of the whole swing motor. The results show that an increase in the rotational speed of the electric motor, while maintaining a constant spring stiffness, affects the pressure overshoot rates of both the buffer relief valve of the swing motor inlet (BRVSMI) and the buffer relief valve of the swing motor outlet (BRVSMO); specifically, when the set pressure is established at 20 MPa, the pressure overshoot rate is observed to be higher, and the start–stop impact time exceeds 25 MPa. During the start phase of the swing motor, the start impact time for the BRVSMI remains relatively constant at approximately 2.5 s, with the pressure overshoot rate stabilizing at around 0.8. Conversely, in the stop phase of swing motor, both the stop impact time and the pressure overshoot rate of the BRVSMO exhibit variability in their response to the structural parameters of the BRV. Under conditions of comparatively high pressure, it is recommended to increase the diameter of the spool damping hole, the mass of the valve core, and the viscous damping coefficient, while simultaneously reducing the guide rod diameter of the buffer plunger, as these modifications can effectively enhance the start–stop impact time and mitigate the pressure overshoot rate. Full article
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22 pages, 1749 KB  
Article
Assessing the Critical Factors Leading to the Failure of the Industrial Pressure Relief Valve Through a Hybrid MCDM-FMEA Approach
by Pradnya Kuchekar, Ajay S. Bhongade, Ateekh Ur Rehman and Syed Hammad Mian
Machines 2024, 12(11), 820; https://doi.org/10.3390/machines12110820 - 17 Nov 2024
Cited by 7 | Viewed by 2863
Abstract
Industrial pressure relief valves must function reliably and effectively to protect pressurized systems from excessive pressure conditions. These valves are essential safety devices that act as cushions to protect piping systems, equipment, and vessels from the risks of high pressure, which can cause [...] Read more.
Industrial pressure relief valves must function reliably and effectively to protect pressurized systems from excessive pressure conditions. These valves are essential safety devices that act as cushions to protect piping systems, equipment, and vessels from the risks of high pressure, which can cause damage or even explosions. The objectives of this study were to minimize valve failures, decrease the number of rejected valves in the production line, and enhance the overall quality of pressure relief valves. This work introduces an integrated quality improvement methodology known as the hybrid multi-criteria decision-making (MCDM)—failure mode and effects analysis (FMEA) approach. This approach is based on prioritizing crucial factors for any failure modes in the industrial setting. The presented case study demonstrates the application of a hybrid approach for identifying the fundamental causes of industrial pressure relief valve failure modes and malfunctions. This investigation highlights the applicability of FMEA as a methodology for determining causes and executing remedial actions to keep failures from happening again. FMEA helps uncover the underlying causes of industrial pressure relief valve failures, while the integration of the hybrid MCDM methodology enables the application of four integrated MCDM methods to identify crucial factors. The adopted model addresses the shortcomings of the conventional FMEA by accurately analyzing the relationships between the risk factors and by utilizing several MCDM methods to rank failure modes. Following the application of the adopted methodology, it was discovered that the high-risk failure modes for the pressure relief valve included misalignment of wire, normal wear/aging, rejection of machined parts, mismatch of mating parts, and corrosion. Therefore, risk managers should prioritize developing improvement strategies for these five failure modes. Similarly, failures comprising debris, delayed valve opening, internal leakage, premature valve opening, and burr foreign particles were determined as second essential groups for improvement. Full article
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12 pages, 3361 KB  
Article
Investigation of the Effects Caused by Current Interruption Devices of Lithium Cells at High Overvoltages
by Jan Haß, Christina Schieber, Florian Meilinger, Yash Kotak, Serkan Sevinc, Philipp Lang and Hans-Georg Schweiger
Appl. Sci. 2024, 14(18), 8238; https://doi.org/10.3390/app14188238 - 12 Sep 2024
Cited by 1 | Viewed by 4453
Abstract
A faulty voltage measurement can lead to the overcharging of a Li-Ion cell, resulting in gas formation and heating inside the cell, which can trigger thermal runaway. To mitigate this risk, cylindrical cells are equipped with a Current Interrupt Device (CID), which functions [...] Read more.
A faulty voltage measurement can lead to the overcharging of a Li-Ion cell, resulting in gas formation and heating inside the cell, which can trigger thermal runaway. To mitigate this risk, cylindrical cells are equipped with a Current Interrupt Device (CID), which functions as a pressure relief valve, disconnecting the electrical circuit within the cell when internal pressure rises. However, this disconnection causes the cell to suddenly become highly resistant, posing a significant issue in series-connected cells. In such configurations, a portion or even the entire system voltage may drop across the disconnected cell, substantially increasing the likelihood of an electric arc. This arc could ignite any escaping flammable gases, leading to catastrophic failures. In a series of tests conducted on three different cell chemistries—NMC (Nickel Manganese Cobalt), NCA (Nickel Cobalt Aluminum), and LFP (Lithium Iron Phosphate)—it was found that the safe operation of the CID cannot be guaranteed for system voltages exceeding 120 V. Although comparative tests at double the nominal cell voltage did not exhibit the same behavior, these findings suggest that current safety standards, which recommend testing at double the nominal voltage, may not adequately address the risks involved. The tests further revealed that series connections of cells with CIDs are inherently dangerous, as, in the worst-case scenario, the entire system voltage can be concentrated across a single cell, leading to potential system failure. Full article
(This article belongs to the Section Energy Science and Technology)
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13 pages, 1850 KB  
Proceeding Paper
Multi-Criteria Choosing of Material for Manufacturing a Pressure Relief Valve
by Velizar Zaharinov, Ivo Malakov, Oguzhan Cankaya and Lubomir Dimitrov
Eng. Proc. 2024, 70(1), 51; https://doi.org/10.3390/engproc2024070051 - 16 Aug 2024
Cited by 1 | Viewed by 862
Abstract
The paper is dedicated to the multi-criteria choice of an optimal variant of a pressure relief valve with a nominal pressure of 3 bar, manufactured from four different materials. The paper includes the usage of a number of existing methods that are combined [...] Read more.
The paper is dedicated to the multi-criteria choice of an optimal variant of a pressure relief valve with a nominal pressure of 3 bar, manufactured from four different materials. The paper includes the usage of a number of existing methods that are combined in an appropriate way to solve a specific practical problem, and a sequence of steps for their effective application is formulated. The optimization is defined and analyzed, and a seven-stage solution approach is developed. A list of requirements for the product is composed. The requirements are organized into objective groups, and an objective tree is developed. Metrics for measuring the requirements are defined. The “House of Quality” tool is used for correlating the metrics and requirements. Based on these correlations, criteria are selected for the evaluation of alternative variants. A mathematical model of the problem is built, and the evaluation criteria are defined in terms of concrete values for the variants, transforming the criteria into objective functions. A normalization method for the objective functions is selected and a principle of optimality is chosen. Using a known method for defining objective functions’ priorities, the weighting factors for different priority scenarios are obtained. The results of the optimization are shown for the different scenarios in relation to the different priorities (importances) of the selected criteria. Seven optimization problems are solved, and three different solutions are found. The solutions are graphically represented on a radar chart. All solutions found are optimal according to the selected criterion for optimality and calculated weight vectors. The final solution, chosen among the optimal ones found, is selected on the basis of additional decision makers’ considerations. Full article
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