Search Results (7)

The increased volume of heavy vehicles and use of de-icing agents on concrete bridge decks accelerates the deterioration of these structures. Therefore, the rapid replacement of these structures has attracted considerable attention, with prefabricated bridges being the preferred option. Conventionally, horizontal shear connections between girders and precast decks have incorporated rebar stirrup shear connectors. Although effective for initial construction, this method renders dismantling of aged decks complex, because rebar connectors are fully embedded within girders. This study introduced an embedded separable shear connector that minimizes deck-breaking and facilitates easy reinstallation by the simple separation of the deck from the girder. Horizontal shear and flexural tests on composite girders and comparisons with various design codes were conducted to evaluate this connector. The results of horizontal shear tests confirmed that securing sufficient embedment depth is necessary to prevent the pull-out failure of shear connectors. Additionally, prestressed concrete composite girder flexural tests with improved design verified that the detachable shear connectors exhibited an approximately 60% improvement in flexural performance compared with conventional reinforcement shear connectors. Full article

Ultra-high-performance concrete (UHPC) is widely used in precast concrete-steel composite beams because of its beneficial properties, including reduced structural weight, higher flexural rigidity, and reduced tensile crack formation. In comparison to conventional steel-concrete composite beams, steel-UHPC composite beams exhibit superior characteristics, including reduced structural deadweight, enhanced flexural stiffness, and the capacity to withstand tensile cracking. One successful attempt at meeting the current demands for expedited girder engineering is the development of steel-UHPC composite beams with full-depth precast slabs as key components affecting the overall structural performance using dismountable single embedded nut bolts (SENBs) and widely used studs as competitive alternatives. In contrast, shear connectors are exposed to a combined tensile and shear stress in service life rather than shear only. The corresponding scientific problem is the problem of combined effects under stress in practical applications, but there is currently no relevant research. The shear performance of SENBs in precast steel-UHPC composite beams under tension and shear loads remains unclear. For this purpose, ten push-out specimens and theoretical analyses were performed in this paper, considering the influence of the connector’s type and tensile-to-shear ratio. However, ten specimens were conducted to investigate the tensile-to-shear ratio, and the connector’s type on shear performance is limited. In the future, an increasing number of specimens and test parameters should be considered to investigate the shear performance of precast steel-UHPC composite beams. An increase in the tension-to-shear ratio resulted in a substantial reduction in the ultimate shear capacity, initial shear stiffness, and ductility of the studs. The increase in the tensile-shear ratio from 0 to 0.47 resulted in a 16.9% decline in the ultimate shear capacity, a 30.4% reduction in the initial shear stiffness, and a 21.7% decrease in the ductility of the Series I samples. However, an increase in the tensile-to-shear ratio of the Series II samples from 0 to 0.47 resulted in a 31.3% decline in ultimate shear strength, a 33.2% decline in initial shear stiffness, and a 41.9% decline in ductility. The SENBs demonstrated minimal deviations in ultimate shear capacity compared to their stud counterparts, despite exhibiting notable differences in shear stiffness, and ductility. A lower tensile-to-shear ratio was recommended in practical engineering, which might achieve a larger ultimate shear capacity, stiffness, and ductility. The design-oriented models with enhanced applicability were developed to predict the tension-shear relationship and the load-slip curve of SENBs in prefabricated steel-UHPC composite beams subjected to combined tensile and shear loads. For a tensile-shear relationship model, the point error range was 0 to 0.08, with an average error of 0.03. The square coefficient (R²) was 0.99 for a load-slip curve model. The study findings could offer a credible reference for the shear mechanism of such economical and environmentally friendly precast steel-UHPC composite beams in accelerated bridge construction. Full article

In recent years, with the development of building technology, the Chinese construction industry has begun to gradually promote the prefabricated buildings to save on construction costs. Among them, composite slabs, as essential components of prefabricated buildings, have been widely used by designers mainly in favor of their low cost. However, is it possible to further reduce the cost without affecting the quality? Researchers think so if the operation cycle of support from the bottom of composite slabs can accelerate and the mechanical properties of their bottom plate can be optimized. To prove this hypothesis, researchers proposed a new type of prestressed concrete composite slab with removable rectangular steel-tube lattice girders (referred to as CDB composite slabs), whose bottom plate consists of a temporary structure composed of a prestressed concrete prefabricated plate and removable rectangular steel-tube lattice girders. Through static bending performance tests on three prefabricated bottom plates and one composite slab, researchers measured corresponding load-displacement curves, load-strain curves, crack development, and distribution, etc. The test results show that the top chord rectangular steel tubes connected to the bottom plate concrete through web reinforcement bars significantly improve the rigidity, crack resistance, and load-bearing capacity of the bottom plate and possess better ductility and out-of-plane stability. The number of supports at the bottom of the bottom plate is effectively reduced, with the maximum unsupported span reaching 4.8 m. Beyond 4.8 m, only one additional support is needed, and the maximum support span can be up to 9.0 m, which provides space for cost reduction. The cooperative load-bearing performance of the prefabricated bottom plate and the post-cast composite layer concrete is good. The top chord rectangular steel tubes are easy to dismantle and can be reused, which reduces the steel consumption by about 24% compared to that used for the same size of ordinary steel-tube lattice-girder concrete composite slabs. It can greatly decrease the cost. In conclusion, the results have shown that the new method researchers proposed here is practically applicable and also provides great space to save on financial costs. Full article

Recently, to resolve a growing need for durable and resilient railway bridge construction/reconstruction systems, a great amount of research has been carried out in many countries. As a part of such studies, prefabricated composite girders with an innovative girder-to-deck connection have been proposed that facilitate construction by eliminating interference during on-site processes. In this study, a railway bridge prototype of prefabricated composite girders with girder-to-deck connections was designed to facilitate future application enhancement of off-site construction. Then, prefabricated composite girders were developed by deploying different girder-to-deck connections through geometric detailing of reinforcement, headed stud connectors, and precast decks. Based on the calculation theory of interface shear transfer, the detailed design of different girder-to-deck connections was carried out, in particular the reinforcement spacing. Furthermore, finite element analysis of prefabricated composite girders was conducted to determine the flexural moment strength of prefabricated composite girders. Parametric studies were carried out to consider the factors affecting the detailed design of the connection, ensuring that the connection is correctly designed, thereby ensuring the structural performance of prefabricated composite girders. From the results, conclusions were drawn. The developed cases satisfied the interface shear criteria according to both conventional and plastic approaches. There was no significant difference in flexural moment strength between the developed cases since all cases were designed with the full shear connection. In all cases, the flexural performance was ensured and can be used for railway bridges. The most optimum case of prefabricated composite girders is selected in specific design situations. Full article

Bolt shear connectors used in prefabricated steel–concrete composite beams can be arranged into a group to enhance the construction efficiency, which will cause the multi-bolt effect and further affect the shear performance of bolt connectors. This paper developed three-dimensional finite element models of push-out specimens to investigate the shear performance of multi-bolt connectors. Numerical results showed that the friction coefficient at the interfaces between the steel girders and precast concrete (PC) slabs and bolt preload dramatically improved the initial stiffness of bolts; when the longitudinal spacing of bolts was reduced from 100 mm to 60 mm, the decrease in the average peak load per bolt was 3.5%, 9.2%, and 11.4% for bolts of 16 mm, 20 mm, and 24 mm diameters. A modified calculation method for the shear resistance of multi-bolt shear connectors was proposed based on the numerical analysis, and a simplified model of shear load versus relative slip was further developed. Full article

Due to the significant advantages of steel-concrete composite beams, they are widely used for accelerated bridge construction (ABC). However, there is still a lack of experimental research on the proper design of ABC, especially in the slip with a different group of shear connectors. As a component of steel-concrete composite structure, shear studs play a vital role in the performance of composite structures. This paper investigates the influence of group studs in simply supported and continuous box girders. To this end, three sets of simply supported steel-concrete composite small box girders and two continuous steel-concrete composite small box girders were made with different groups of shear studs, and the slip generated along the beams was recorded under different caseloads. The results were then compared with the proposed simplified equations. The results show that the slip value of the test beam is inversely proportional to the degree of shear connection. The slip of Simply Supported Prefabricated Beam-3 (SPB3) is 1.247 times more than Simply Supported Prefabricated Beam-1 (SPB1), and 2.023 times more than Simply Supported Prifabricated Beam-2 (SPB2). Also, the slip value of Experimental Continuous Beam-1 (ECB1) is 1.952 times more than Experimental Continuous Beam-2 (ECB2). The higher the degree of shear connection, the smaller the maximum slip value. Full article

Carbon reinforced concrete (in short: carbon concrete) allows thin cross sections and lightweight, high-strength structures. This is demonstrated in this article using the example of a lightweight, prefabricated ceiling girder. In addition to the new building material carbon concrete, another innovative cement-bonded composite material is used: concrete-impregnated nonwovens. The ceiling element is a very light, slim construction that is curved in the transverse direction. In addition to the material and construction, the article describes the experimental investigation and the possibility of calculation using an analytical approach. Full article