Search Results (22)

In order to apply precipitated calcium carbonate (PCC) in the detergent industry, its ability to deposit calcium ions in hard water is an important process. In this work, the calcium ion deposition in the presence of PCC from different sources is investigated to reveal the influencing factors and mechanism of nucleation and crystal growth of CaCO₃. SEM, XRD, Malvern particle size analysis, and calcium electrodes are used to evaluate the effects of PCC morphology, saturation of Ca²⁺, and PCC additive amount on the deposition behavior of CaCO₃. Through SEM and Malvern particle size analysis, it is found that the precipitation of calcium ions is obviously accelerated by PCC acting as seeds. Moreover, calcium ions are effectively adsorbed on (211) crystal facets, thus prismatic and scalenohedral PCC crystals exhibit better adsorption performance than irregular cubic PCC ones. In addition, XRD demonstrates that PCC reduces or even eliminates the formation of crystals such as vaterite, displaying high deposition capacity under complex water conditions (slightly acidic or highly alkaline pH, low magnesium ion concentration (<0.01 M), and temperatures of 0–60 °C), forming thermodynamically stable calcite in water, which significantly controls the instability of the washing process. Full article

The objective of this research is to examine the use of precipitated calcium carbonate (PCC), obtained during the production of sugar from sugar beets, and to stabilize subgrades beneath highway pavements or to stabilize foundations built on loess (windblown silt). The research also aims to permanently capture the carbon from PCC in soil. The experimental process involved the collection of representative loess samples, the addition of variable percentages of PCC, and conducting laboratory experiments on compacted PCC soil mixes to evaluate the effect of PCC on subgrades beneath pavement and foundations beneath buildings. Samples of PCC were obtained from the Amalgamated Sugar Corporation, located 187 km away from Pocatello. In addition, soil was collected from local sources in which saturation collapse and damage have occurred in the past. Unconfined compressive strength tests, which index subgrade bearing failures, were performed on both untreated and PCC-treated soils to evaluate the effect of PCC in stabilizing pavement subgrades and foundations as well as sequestering carbon. The experimental test results revealed a significant average increase of 10% to 28% in the strength of loess samples stabilized with 5% PCC compared to the native soil. The chemical composition and microstructure of PCC were further analyzed through energy-dispersive X-ray spectroscopy (EDX) and scanning electron microscopy (SEM) tests. EDX analysis unveiled a carbon content of 9% by weight in PCC, which could contribute to the carbon footprint when it breaks down. Additionally, SEM images displayed an unsymmetrical and sub-rounded microstructure of PCC particles. Based on these findings, the study suggests that utilizing PCC could improve the resistance of loess to saturation collapse and potentially reduce carbon emissions associated with cement or lime production while offering an opportunity to use PCC in soil application. Full article

In this study, the influence of acid solutions on the production of precipitated calcium carbonate (PCC) using seashells was investigated. In terms of the Ca dissolution efficiency and atmosphere for dissolving CO₃²⁻, the results indicate that HCl, HNO₃, CH₃COOH, and HCOOH at 1.0 M were the most ideal among the acid solutions. The use of weak acids resulted in the low degree of dissolution of Al and Fe. These impurities could be mostly removed through the pH adjustment process, leading to PCC with a purity of 99% or more. Further, CH₃COOH and HCOOH exhibited low CaCO₃ carbonation efficiency owing to the hydrogen bonding of the carboxyl group and its hindering effect on the growth of CaCO₃ particles. In addition, in the presence of the carboxyl group, the morphology tended to be oval, and the particle size was small. Particularly, when CH₃COOH was used, the combined effect of the low initial Ca ion concentration and slow CO₂ dissolution rate resulted in minimal changes during the carbonation time and the smallest particle size. However, variations in the degree of Ca concentration with a change in the acid solution concentration influenced the dominance of nucleation and particle growth, leading to variations in the particle size. The results of this study revealed that when manufacturing PCC using seashells, the appropriate acid solution must be selected to obtain the required PCC properties. Full article

The discovery of cyanobacteria fossils in microbialite prompts the investigation of carbonate biomineralization using cyanobacteria. However, the impact of coexisting magnesium and iron in microbialite on carbonate biomineralization has been overlooked. Here, Synechocystis sp. PCC 6803 was used to induce calcium carbonate in the presence of coexisting magnesium and ferric ions. The findings demonstrate that cell concentration, pH, carbonic anhydrase activity, and carbonate and bicarbonate concentrations decreased with increasing concentrations of magnesium and calcium ions. Ferric ions yielded a contrasting effect. The levels of deoxyribonucleic acid, protein, polysaccharides, and humic substances in extracellular polymeric substances increased in the presence of separated or coexisting calcium, magnesium, and ferric ions. Magnesium ions inhibited calcium ion precipitation, whereas ferric ions exhibited the opposite effect. Protein secondary structures became more abundant and O-C=O and N-C=O contents increased with increasing ion concentrations by Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy analyses. Scanning electron microscopy revealed that ferric ions lead to rougher surfaces and incomplete rhombohedral structures of calcite, whereas magnesium ions promoted greater diversity in morphology. Magnesium ions enhanced the incorporation of ferric ions. This work aims to further understand the effect of magnesium and ferric ions on calcium carbonate biomineralization induced by cyanobacteria. Full article

The purpose of this study is to utilize waste products—precipitated calcium carbonate (PCC) and upcycled recycled concrete aggregate (upcycled RCA or UCA)—in civil works projects. To do so, tests must be performed to determine the engineering properties of the materials in which PCC and UCA are sequestered. PCC is a fine to coarse grain waste product generated during the production of sugar from sugar beets. UCA is produced from demolished and returned concrete by the extraction of primarily calcium and alkalinity. The study also includes the use of both PCC and UCA in the same concrete mix design. The test results on PCC alone show that the optimum content to achieve a minimum 28 MPa (4000 psi) compressive strength is 25% and 30%. The corresponding compressive strength of mixes in which conventional aggregate was replaced by UCA is about 48 MPa (7000 psi) to 55 MPa (8000 psi) at the same water: cement ratio (0.44) by weight. The compressive strength of concrete with 25% to 30% cement replaced by PCC and varying aggregates replaced with UCA ranges from 19.3 to 40 MPa (2800 to 5800 psi). Other tests on PCC and UCA include tensile strength of 2 to 3 MPa (293 to 423 psi) and flexural strength of 1.3 to 1.9 MPa (183 to 279 psi). Analytical techniques such as X-ray diffraction (XRD), energy-dispersive X-ray spectrometry (EDX), and scanning electron microscopy (SEM) were used to identify the constituent elements and chemical compounds present in PCC, including calcium carbonate and silica. Based on the test results, the composition of PCC by weight indicates 45.9% calcium, 39.4% oxygen, and 9.2% carbon. Based on the results of this study, we can expect to reduce carbon emissions in the production of cement and aggregates, as well as utilize waste products in the civil engineering field. Full article

In the present work, the possibility of increasing the calcium carbonate (CaCO₃) content in sheets of paper to optimize their properties was investigated. A new class of polymeric additives for papermaking is proposed as well as a method for their use in paper sheet containing the CaCO₃ precipitated addition. Calcium carbonate precipitated (PCC) and fibers cellulose were adjusted with a cationic polyacrylamide flocculating agent (polydiallyldimethylammonium chloride (plyDADMAC) or cationic polyacrylamide (cPAM)). PCC was obtained in the laboratory by a double-exchange reaction between calcium chloride (CaCl₂) and sodium carbonate (Na₂CO₃) suspension. After testing, the dosage of PCC was established at 35%. To improve the systems of additives studied, the materials obtained were characterized and their optical and mechanical properties were analysed. The PCC had a positive influence over all of the paper samples, but in the case of use of cPAM and polyDADMAC polymers the paper obtained had superior properties compared to the paper obtained without additives. Also, the samples obtained in the presence of cationic polyacrylamide exhibit superior properties to those obtained in the presence of polyDADMAC. Full article

The quest for improved heterogeneous catalysts often leads to sophisticated solutions, which are expensive and tricky to scale up industrially. Herein, the effort to upgrade the existing inorganic nonmetallic materials has seldom been prioritized by the catalysis community, which could deliver cost-effective solutions to upgrade the industrial catalysts catalog. With this philosophy in mind, we demonstrate in this work that alloyed palladium-lead (Pd-Pb) deposited on novel precipitated calcium carbonate (PCC) supports could be considered an upgraded version of the industrial Lindlar catalyst for the semi-hydrogenation of phenylacetylene to styrene. By utilizing PCC supports of variable surface areas (up to 60 m²/g) and alloyed Pd-Pb loading, supported by material characterization tools, we showcase that achieving the “active-site isolation” feature could be the most pivotal criterion to maximize semi-hydrogenated alkenes selectivity at the expense of prohibiting the complete hydrogenation to alkanes. The calcite phase of our PCC supports governs the ultimate catalysis, via complexation with uniformly distributed alloyed Pb, which may facilitate the desired “active-site isolation” feature to boost the selectivity to the preferential product. Through this work, we also advocate increasing research efforts on mineral-based inorganic nonmetallic materials to deliver novel and improved cost-effective catalytic systems. Full article

Green mussel and crab shells are natural sources of CaCO₃, which is widely used as a bioceramic for biomedical applications, although they are commonly disposed of in landfills. The improper disposal of green mussel and crab shells can cause environmental pollution, reducing the quality of life in the community. Many studies have reported the preparation of CaCO₃ from green mussels and crab shells. However, there are limited studies comparing the characteristics, including the crystal phase obtained, weight percentage (%) of crystal, crystal size, crystal system, and elemental composition of CaCO₃ from green mussel shells, crab shells, and commercial CaCO3. The objective of this research was to compare the calcium carbonate properties formed from green mussel (PMS) and crab (PCS) shells to commercial CaCO₃. Green mussel and crab shells were crushed to powder and were calcined at 900 °C for 5 h. Precipitated Calcium Carbonate (PCC) was synthesized from calcined green mussel and crab shells using a solution of 2M HNO₃, NH₄OH, and CO₂ gas. The effect of setting parameters on the synthesized product was analyzed using XRD and SEM-EDX methods. This study shows that the chemical composition of PMS is nearly identical to that of commercial CaCO₃, where no contaminants were identified. In contrast, PCS has N components other than Ca, C, and O. Furthermore, the predominance of the vaterite crystal phases in PMS and PCS, with respective weight percentages of 91.2% and 98.9%, provides a benefit for biomaterial applications. The crystallite sizes of vaterite in PMS, PCS, and calcite in commercial CaCO₃ are 34 nm, 21 nm, and 15 nm, respectively. Full article

The use of micro-/nanofibrillated celluloses (M/NFCs) is often considered for the enhancement of paper properties, while it is still challenging to use them in lower weight gain coatings. This work explores how they might be used on the paper surface to improve the printing quality. In this regard, M/NFCs were produced using different pre-treatment methods, including mechanical (m-MFC), enzymatic (e-MFC), TEMPO-mediated oxidation (t-NFC) and cationization (c-NFC), and uniform coating formulations were developed through the cooking of starch and M/NFCs simultaneously. The formulations, at 6–8% of total solid concentration, were applied to the paper surface by roll coating, resulting in a dry coating weight of 1.5 to 3 g/m${}^2$. Besides M/NFCs, other components such as starch betainate (a cationic starch ester; SB), Pluronics^® (a triblock co-polymer), precipitated calcium carbonate (PCC) and betaine hydrochloride (BetHCl) were also used in the M/NFC-based coating formulations to observe their combined influence on the printing quality. The presence of M/NFCs improved the paper printing quality, which was further enhanced by the increase in cationic charge density due to the presence of BetHCl/SB, and also by Pluronics^®. The cationic charge of c-NFC was also found to be effective for improving the gamut area and optical density of coated papers, whereas whiteness was often reduced due to the quenching of the brightening agent. BetHCl, on the other hand, improved the printing quality of the coated papers, even though it was more effective when combined with M/NFCs, PCC and Pluronics^®, and also helped to retain paper whiteness. Full article

Cationic polyacrylamides (CPAMs) are usually used as filler retention agents in papermaking formulations. However, increasing environmental restrictions and their non-renewable origin have driven research into bio-based alternatives. In this context, cationic lignocellulosic derivatives have been attracting considerable research interest as a potential substitute. In this work, distinct cationic celluloses with degrees of substitution of between 0.02 and 1.06 and with distinct morphological properties were synthesized via the cationization of bleached eucalyptus kraft pulp, using a direct cationization with (3-chloro-2-hydroxypropyl) trimethylammonium chloride (CHPTAC) or a two-step cationization, where the cellulose was first oxidized to form dialdehyde cellulose and was then made to react with Girard’s reagent T (GT). Fibrillated samples were produced by subjecting some samples to a high-pressure homogenization treatment. The obtained samples were evaluated regarding their potential to flocculate and retain precipitated calcium carbonate (PCC), and their performance was compared to that of a commercial CPAM. The cationic fibrillated celluloses, with a degree of substitution of ca. 0.13–0.16, exhibited the highest flocculation performance of all the cationic celluloses and were able to increase the filler retention from 43% (with no retention agent) to ca. 61–62% (with the addition of 20 mg/g of PCC). Although it was not possible to achieve the performance of CPAM (filler retention of 73% with an addition of 1 mg/g of PCC), the results demonstrated the potential of cationic cellulose derivatives for use as bio-based retention agents. Full article

Photopolymer composites filled with cellulose nanocrystal (CNC) and/or inorganic nanofillers were fabricated by using digital light processing (DLP) 3D printing. To investigate the effects of different CNC lyophilization concentrations and behaviors of CNC particles in the photopolymer composites, morphological and mechanical properties were analyzed. CNC loading levels affected the morphological and mechanical properties of the filled composites. Better CNC dispersion was seen at a lower lyophilization concentration, and the highest mechanical strength was observed in the 0.25 wt% CNC-filled composite. Furthermore, nano-precipitated calcium carbonate (nano-PCC) and nanoclay were added to photocurable resins, and then the effect of inorganic nanofillers on the morphological and mechanical properties of the composites were evaluated. By analyzing the morphological properties, the stress transfer mechanism of nano-PCC and nanoclay in the photopolymer composites was identified and related models were presented. These supported the improved mechanical strength of the composites filled with CNC, nano-PCC, and nanoclay. This study suggested a new approach using wood-derived cellulose nanomaterials and inorganic nanofillers as effective fillers for DLP 3D printing. Full article

In the present work, precipitated calcium carbonate (PCC) and carboxymethyl chitosan (CMC) were prepared to obtain new hybrid materials used in papermaking. In the first step, occurred the precipitation of CaCO₃ in solution containing CMC at different levels (0.5%, 1%, and 1.5%). In the second step, PCC–CMC hybrid material (25%) was added to pulp suspension, and the sheets were made. The effect of PCC–CMC on paper properties (mechanical and optical) was systematically investigated. Breaking length, the brightness and opacity of the sheets obtained with the PCC–CMC material were better than the sheets fabricated with the unmodified PCC at similar levels of content. Full article

Agricultural use of precipitated calcium carbonate (PCC), a byproduct of sugar clarification process, as a possible source of nutrients and pest and disease control in sugar beet (Beta vulgaris subsp. vulgaris.) needs a careful examination of the risk and benefit assessment at various levels of management and production. A series of controlled environment studies were conducted in Scottsbluff, NE, to assess the 1) effect of PCC on root aphids in sugar beet, and 2) risk of the weed kochia spreading by applying PCC to agricultural land and its chemical control strategy, by conducting various dose-response studies. A replicated lab study was conducted twice to determine the effect of PCC on root aphid in sugar beet using three rates of PCC (9, 18, and 27 Mg ha⁻¹) and a control. The results showed that root aphid populations in all PCC-amended treatments were significantly reduced when compared to the control (p < 0.05). Two cycles of dose-response studies using the herbicides Roundup and Clarity at 6 concentrations revealed that kochia biotypes grown on PCC piles at three western sugar production locations were effectively controlled (LD50) with the current rate recommendations administered in this region for both herbicides. More field experiments are needed to confirm the results of these controlled environment studies. Full article

In this paper, a microparticle system consisting of cationic polyacrylamide (CPAM) and anionic spherical polyelectrolyte brushes (ASPB) is proposed to improve the retention of pulp suspension containing bleached reed kraft pulp and precipitated calcium carbonate (PCC). We first describe the preparation of ASPB. The ASPB, consisting of a carbon sphere (CS) core and a shell of sodium polystyrene sulfonate (PSSNa) brushes, was synthesized by surface-initiated polymerization. The structure and morphology of ASPB were characterized by Fourier-transform infrared spectrometry (FTIR), field emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM). Then, flocculation and retention of pulp suspension by a CPAM/ASPB dual-component system were examined. Our results indicate that more highly effective flocculation and higher retention efficiency could be achieved simultaneously by a CPAM/ASPB dual-component system when compared to the conventional microparticle system. Bridging flocculation and electrostatic attraction might be the main flocculation mechanism for CPAM/ASPB systems. Full article

Modern methods of metal and metal-containing materials production involve a serious consideration of the impact on the environment. Emissions of greenhouse gases and the efficiency of energy use have been used as starting points for more sustainable production for several decades, but a more complete analysis can be made using life cycle assessment (LCA). In this paper, three examples are described: the production of precipitated calcium carbonate (PCC) from steelmaking slags, the fixation of carbon dioxide (CO₂) from blast furnace top gas into magnesium carbonate, and the production of metallic nanoparticles using a dry, high-voltage arc discharge process. A combination of experimental work, process simulation, and LCA gives quantitative results and guidelines for how these processes can give benefits from an environmental footprint, considering emissions and use and reuse of material resources. CO₂ mineralization offers great potential for lowering emissions of this greenhouse gas. At the same time, valuable solid materials are produced from by-products and waste streams from mining and other industrial activities. Full article