Search Results (6)

Powder aerosol deposition (often abbreviated as PAD, PADM, or ADM) is a coating method used to obtain dense ceramic films at room temperature. The suitability of this method to obtain ammonia mixed-potential sensors based on an yttria-stabilized zirconia (YSZ) electrolyte that is manufactured using PAD and a V₂O₅–WO₃–TiO₂ (VWT)-covered electrode is investigated in this study. The sensor characteristics are compared with data from sensors with screen-printed YSZ solid electrolytes. The PAD sensors outperform those in terms of sensitivity with 117 mV/decade NH₃ compared to 88 mV/decade. A variation in the sensor temperature shows that the NH₃ sensitivity strongly depends on the sensor temperature and decreases with higher sensor temperature. Above 560 °C, the characteristic curve shifts from exponential to linear dependency. Variations in the water and the oxygen content in the base gas (usually 10% oxygen, 2% water vapor in nitrogen) reveal a strong dependence of the characteristic curve on the oxygen content. Water vapor concentration variations barely affect the sensor signal. Full article

This study presents a resistive sensor concept based on Barium Iron Tantalate (BFT) to measure the oxygen stoichiometry in exhaust gases of combustion processes. The BFT sensor film was deposited on the substrate by the Powder Aerosol Deposition (PAD) method. In initial laboratory experiments, the sensitivity to p_O2 in the gas phase was analyzed. The results agree with the defect chemical model of BFT materials that suggests the formation of holes $h^{•}$ by filling oxygen vacancies $V_{\mathrm{O}}^{••}$ in the lattice at higher oxygen partial pressures p_O2. The sensor signal was found to be sufficiently accurate and to have low time constants with changing oxygen stoichiometry. Further investigations on reproducibility and cross-sensitivities to typical exhaust gas species (CO₂, H₂O, CO, NO, …) confirmed a robust sensor signal that was hardly affected by other gas components. The sensor concept was also tested in real engine exhausts for the first time. The experimental data showed that the air-fuel ratio can be monitored by measuring the resistance of the sensor element, including partial and full-load operation modes. Furthermore, no signs of inactivation or aging during the test cycles were observed for the sensor film. Overall, a promising first data set was obtained in engine exhausts and therefore the BFT system is a possible cost-effective alternative concept to existing commercial sensors in the future. Moreover, the integration of other sensitive films for multi-gas sensor purposes might be an attractive field for future studies. Full article

To improve plasma and chemical resistance on various vacuum components used for semiconductor manufacturing equipment, various ceramic coating techniques have been applied. Among these methods for ceramic coating, the well-known atmospheric plasma spray (APS) is advantageous for providing thick film (100 µm or more) deposition. However, there are problems associated with the phase transition of the coating film and poor film quality due to formation of voids. To solve these problems, the aerosol deposition (AD) method has been developed. This method provides nice ceramic film quality. However, the coating rate is quite slow and has difficulty producing thick films (>30 µm). To overcome these limitations, microwave plasma-assisted aerosol deposition (μ-PAD) is applied at low vacuum conditions without the AD nozzle. This method uses a microwave plasma source during the AD process. After enduring a long-term durability test, as a trial run, μ-PAD has been applied on the actual process site. With the Al₂O₃ powder, μ-PAD shows a coating rate that is 12 times higher than the AD method. In addition, the formation of a thicker film (96 µm) deposition has been demonstrated. On the other hand, the coating film hardness, porosity, adhesion, and withstand voltage characteristics were confirmed to be less than the AD method. Full article

In this work, we review several experimental results showing the electrical properties of barium cerate-zirconate thin films and discuss them in view of the possible influence of various factors on their properties. Most of the presented Ba(Ce, Zr, Y)O₃ thin films were formed by the pulsed laser deposition (PLD) technique, however thin films prepared using other methods, like RF magnetron sputtering, electron-beam deposition, powder aerosol deposition (PAD), atomic layer deposition (ALD) and spray deposition are also reported. The electrical properties of the thin films strongly depend on the film microstructure. The influence of the interface layers, space-charge layers, and strain-modified layers on the total conductivity is also essential but in many cases is weaker. Full article

This work shows that the powder aerosol deposition (PAD) method allows the formation of films in powder quantities of less than 60 mg, rather than the large amounts that are typically required for conventional powder aerosol deposition systems. This was achieved by changing the operation mode to a discontinuous one, resulting in operation times of several seconds. Semiconducting strontium titanate ferrate SrTi_0.65Fe_0.35O_3−δ (STF35) was used as the powder to prove the equal behavior in terms of adhesion, film quality and electric conductivity compared to conventional powder-aerosol-deposited films. Full article

The powder aerosol deposition method (PAD) is a vacuum-based spray coating technology. It allows for production of highly dense coatings at room temperature, especially of brittle-breaking materials. This yields new options for coating substrate materials that even melt at low temperatures. The film formation mechanism is called room temperature impact consolidation (RTIC). The occurrence of this mechanism is strongly linked to the gas jet used in the process. The velocity and direction of the particles in the gas jet forming between the nozzle orifice and the substrate are the main factors influencing the quality of the coating. This dependency aimed to be elaborated with a measurement setup and coating experiments and is shown in this work. We investigated the gas jet formation using a shadow optical imaging system. Regions of different gas density are visualized by this technique. Several parameter sets, in particular gas flow rates and chamber pressures, were investigated. In addition, coatings were produced on glass substrates with the same parameters. As a coating material, the superconducting ceramic-like magnesium diboride (MgB₂) was chosen. A correlation between shadow images and thickness profiles of the coatings shows how the gas jet formation affects the uniformity of thickness. Shadow optical images provide valuable information on the flight direction of the particles and allow validation of simulation results. Full article