Search Results (8)

This study develops a sustainable welding approach by incorporating 35–50% blast furnace slag (BFS), a byproduct of the steel industry, into rutile-type electrode coatings. To fabricate the electrodes, BFS was dry-mixed with fluxes, followed by the addition of potassium silicate binder to create a paste. This mixture was then pressed onto 3.25 mm core wires at 150 bar and heat-treated at 150 °C for two hours. Weld quality and performance were evaluated through visual inspections, microstructure and XRD analyses, hardness, tensile, and impact tests. Visual inspections confirmed weld quality comparable to commercial standards, with stable arc and minimal spatter. Microstructure analysis revealed a ferrite-dominated weld metal with TiO₂ and FeTiO₃ phases in the slag layer, enhancing strength and toughness. Electrodes with 35–40% BFS achieved yield strength of 477–482 MPa, tensile strength of 570–573 MPa, and impact energy of 58–59 J at 0 °C, complying with ISO 2560:2020. BFS integration reduced CO₂ emissions by 0.28–0.4 kg per kg of coating and diverted 200–600 kg of slag per ton of steel from landfills. Coating and raw material costs decreased by 33–48% and 15–25%, respectively, aligning with the EU Green Deal’s circular economy goals and enhancing weld quality and sustainability. Full article

Ferrites have been widely studied for their use in the biomedical area, mostly due to their magnetic properties, which gives them the potential to be used in diagnostics, drug delivery, and in treatment with magnetic hyperthermia, for example. In this work, KFeO₂ particles were synthesized with a proteic sol-gel method using powdered coconut water as a precursor; this method is based on the principles of green chemistry. To improve its properties, the base powder obtained was subjected to multiple heat treatments at temperatures between 350 and 1300 °C. The samples obtained underwent structural, morphological, biocompatibility, and magnetic characterization. The results show that upon raising the heat treatment temperature, not only is the wanted phase detected, but also the secondary phases. To overcome these secondary phases, several different heat treatments were carried out. Using scanning electron microscopy, grains in the micrometric range were observed. Saturation magnetizations between 15.5 and 24.1 emu/g were observed for the samples containing KFeO₂ with an applied field of 50 kOe at 300 K. From cellular compatibility (cytotoxicity) assays, for concentrations up to 5 mg/mL, only the samples treated at 350 °C were cytotoxic. However, the samples containing KFeO₂, while being biocompatible, had low specific absorption rates (1.55–5.76 W/g). Full article

Iron-modified biochar adsorbent shows its promise for removing Cr(VI) from water. However, the traditional dry-grinding modification methods to prepare iron-modified biochar (DFeBC) usually result in the aggregation of iron oxide particles, thus impeding the adsorption capacity. Herein, blue-green algae waste derived biochar modified in a wet process by K₂FeO₄ (WFeBC) was developed, and it showed well-distributed iron oxide on the surface of the biochar. As a result, WFeBC displayed a larger theoretical adsorption capacity of 66.22 mg/g than that of DFeBC (48.54 mg/g). It was found that the uniform-distributed iron oxide and abundant oxygen functional groups of WFeBC played an important role in the removal process of Cr(VI). In the adsorption process, the reduction of Cr(VI) to Cr(III) by Fe(II) promoted the removal of hexavalent chromium. The Cr(VI) will be attracted by protonated oxygen functional groups through electrostatic interaction and complexation in an acid environment. All the results show that the wet modification of biochar by K₂FeO₄ can effectively improve the removal ability of WFeBC to Cr(VI). Full article

In this work, the influence of the synthesis methods of piezoelectric and magnetostrictive phases on the final properties of the Bi_0.5(Na_0.8K_0.2)_0.5TiO₃-Ni_0.5Co_0.5Fe₂O₄ composites was studied. Different routes were used to individually synthesize each phase, and the composites were prepared using different fractions for each phase. Composites were sintered, and the structural, microstructural, dielectric, and magnetoelectric properties were evaluated. According to the selected synthesis method employed for each phase, different particle sizes and reactivities of the individual phases were obtained. These differences determined the suitable sintering temperature for each set of composites and were responsible for the final properties. In fact, magnetoelectric properties were modulated by the combination of composition and synthesis routes. Full article

This study discusses the potential corrosion of boiler materials in chemical-looping combustion (CLC) of biomass. The CLC of biomass has the potential to negative CO₂ emission in heat and power production. Biomass fuels, however, typically contain compounds of alkali metals, especially potassium and chloride, which may lead to the corrosion of heat-transfer surfaces in the reactors. The influence of potassium-contaminated ilmenite bed material deposits on the corrosion of seven heat transfer materials used in the air and fuel reactors in CLC was studied using one-week lab-scale experiments. Samples with KCl and without any deposit were used as references. After the exposure, the cross-sectional surfaces of the metals were analyzed with SEM/EDX. The results suggested that potassium-contaminated ilmenite might lead to minor corrosion of all studied materials under the oxidizing conditions simulating the air reactor, i.e., 700 °C and dry air. Under reducing fuel reactor conditions, i.e., 450 °C and 550 °C and 50/50 CO₂/H₂O, corrosion was observed on ferritic steels, especially in the presence of HCl and with KCl deposit. In contrast, samples with uncontaminated and potassium-contaminated ilmenite deposits did not significantly differ from the samples without any deposit. Minor corrosion of ferritic steels was observed at 450 °C, while at 550 °C, the corrosion was more significant. The results suggested that ferritic steels are not suitable for the fuel reactor. Austenitic and nickel-based alloys did not corrode under the test conditions used in this work. Full article

Substantial effort has been devoted to fabricating nanocrystalline lanthanum ferrite (LaFeO₃), and calcination is the crucial process of crystallization in both high-temperature strategies and wet chemical methods. Lowering the calcination temperature gives the ability to resist the growth and agglomeration of nanoparticles, therefore contributing to preserve their unique nanostructures and properties. In this work, we prepared crystalline LaFeO₃ nanoparticles with a calcination process at 500 °C, lower than the calcination temperature required in most wet chemistry methods. Correspondingly, the experimental conditions, including stoichiometric ratios, pH values, precipitants, complexant regent, and the calcination temperatures, were investigated. We found that the crystalline LaFeO₃ was formed with crystalline NaFeO₂ after calcination at 500 °C. Furthermore, the structure of FeO₆ octahedra that formed in coprecipitation was associated with the process of crystallization, which was predominantly determined by calcination temperature. Moreover, an illusion of pure-phase LaFeO₃ was observed when investigated by X-ray diffraction spectroscopy, which involves amorphous sodium ferrite or potassium ferrite, respectively. These findings can help prepare nanostructured perovskite oxides at low calcination temperatures. Full article

The hydrophilic initiator potassium persulfate (KPS) was converted into a hydrophobic molecule by complexing with cetyltrimethylammonium bromide (CTAB) at both ends of the molecule (CTAPSu). Inverse emulsion polymerization thus proceeded inside micelles dispersed in the affluent toluene with CTAPSu as the initiator. Polyaniline (PANI) formed inside the micelles and entangled with Fe₃O₄ nanoparticles already esterified with oleic acid (OA). Iron composites consisted of OA-esterified Fe₃O₄ nanoparticles covered with PANI after de-emulsification. After calcination at 950 °C in an argon atmosphere, the resultant iron compound was a mixture of α-Fe (ferrite) and Fe₃C (cementite), as determined by X-ray diffraction. Eventually, the calcined iron compounds (mixtures) demonstrated superparamagnetic properties with a high saturation magnetization (Ms) of 197 emu/g, which decayed to 160 emu/g after exposure to the atmosphere for four months. Full article

In this work, hexagon-shaped potassium ferrite (K₂Fe₄O₇) crystals with different sizes were prepared using the hydrothermal method. The crystals showed a narrow band gap of 1.44 eV, revealed by UV-visible diffuse reflectance spectroscopy, and was thus used as a heterogeneous Fenton catalyst to degrade methylene blue (MB) and crystal violet (CV) in the presence of green oxidant H₂O₂ under visible-light irradiation. Among the investigated crystals, the as-prepared one with an average size of 20 µm (KFO-20) exhibited better photocatalytic activity due to its high surface area. When it was used as a photo-Fenton catalyst, 100% MB and 92% CV were degraded within 35 min. Moreover, the catalyst maintained high photocatalytic activity and was stable after four continuous cycles. The trapping experiments showed that the active hydroxyl radical (·OH) was dominant in the photo-Fenton reaction. Therefore, this new photo-Fenton catalyst has great potential for the photocatalytic degradation of dye contaminants in water. Full article