Search Results (231)

How would it be possible to functionalize ceramic aggregates for use in refractories? In this work, we demonstrate how paste extrusion can be used to fabricate layered and porous Nb-Al₂O₃-based composite refractories for adjusting thermal and electrical conductivity. Additive manufacturing is used to generate a specific sequence of alumina and composite layers. After drying, the samples were sintered at 1600 °C, crushed, and sieved into particle sizes up to 3150 µm. The rheology of the paste revealed the intended shear-thinning behavior with microcrack formation between the yield and flow strain. The sintered material showed promising thermal-shock characteristics reaching plateau values after the third cycle without signs of further structural damage up to the fifth thermal shock. The layered microstructure was retained after crushing the composites, establishing functionalization of the refractory granules for all particle sizes. Full article

Background/Objectives: The clinical application of CAD/CAM restorative materials continues to evolve due to increasing demand for aesthetic, durable, and minimally invasive indirect restorations. Hybrid nanoceramics, such as Grandio disc (VOCO GmbH, Cuxhaven, Germany), are increasingly used in indirect restorative dentistry due to their favourable combination of mechanical strength, polishability, wear resistance, and bonding potential. One challenge associated with adhesive protocols for CAD/CAM materials lies in achieving durable bonds with resin cements. Extensive post-polymerization during fabrication reduces the number of unreacted monomers available for chemical interaction, thereby limiting the effectiveness of traditional adhesive strategies and necessitating specific surface conditioning approaches. This study aimed to evaluate, in a preliminary, non-inferential manner, the influence of several combined conditioning protocols on surface micromorphology, elemental composition, and descriptive SBS trends of a CAD/CAM hybrid nanoceramic. This work was designed as a preliminary pilot feasibility study. Due to the limited number of specimens (two discs per protocol, each providing two independent enamel bonding measurements), all bond strength outcomes were interpreted descriptively, without inferential statistical testing. This in vitro study investigated the effects of various surface conditioning protocols on the adhesive performance of CAD/CAM hybrid nanoceramics (Grandio disc, VOCO GmbH, Cuxhaven, Germany) to dental enamel. Hydrofluoric acid (HF) etching was performed to improve adhesion to indirect resin-based materials using two commercially available gels: 9.5% Porcelain Etchant (Bisco, Inc., Schaumburg, IL, USA) and 4.5% IPS Ceramic Etching Gel (Ivoclar Vivadent, Schaan, Liechtenstein), in combination with airborne-particle abrasion (APA), silanization, and universal adhesive application. HF may selectively dissolve the inorganic phase, while APA increases surface texture and micromechanical retention. However, existing literature reports inconsistent results regarding the optimal conditioning method for hybrid composites and nanoceramics, and the relationship between micromorphology, elemental surface changes, and adhesion remains insufficiently clarified. Methods: A total of ten composite specimens were subjected to five conditioning protocols combining airborne-particle abrasion with varying hydrofluoric acid (HF) concentrations and etching times. Bonding was performed using a dual-cure resin cement (BiFix QM) and evaluated by shear bond strength (SBS) testing. Surface morphology was examined through environmental scanning electron microscopy (ESEM), and elemental composition was analyzed via energy-dispersive X-ray spectroscopy (EDS). Results: indicated that dual treatment with HF and sandblasting showed descriptively higher SBS, with values ranging from 5.01 to 6.14 MPa, compared to 1.85 MPa in the sandblasting-only group. ESEM revealed that higher HF concentrations (10%) created more porous and irregular surfaces, while EDS indicated an increased fluorine presence trend and silicon reduction, indicating deeper chemical activation. However, extending HF exposure beyond 20 s did not further improve bonding, suggesting the importance of protocol optimization. Conclusions: The preliminary observations suggest a synergistic effect of mechanical and chemical conditioning on hybrid ceramic adhesion, but values should be interpreted qualitatively due to the pilot nature of the study. Manufacturer-recommended air abrasion alone may provide limited adhesion under high-stress conditions, although this requires confirmation in studies with larger sample sizes and ageing simulations. Future studies should address long-term durability and extend the comparison to other hybrid CAD/CAM materials and to other etching protocols. Full article

Bone regeneration relies on the coordinated interplay between mechanical and biological cues. Piezoelectric composites, capable of converting mechanical strain into electrical signals, offer a promising approach to stimulate osteogenesis. This study aimed to develop and characterize polycaprolactone (PCL) and barium titanate (BaTiO₃) composite scaffolds fabricated through thermally induced phase separation (TIPS), and to systematically evaluate the effects of polymer concentration and ceramic incorporation on scaffold morphology, porosity, mechanical properties, and cytocompatibility were systematically evaluated. The resulting scaffolds exhibited a highly porous, interconnected architecture, with 9% PCL formulation showing the most uniform morphology and consistent mechanical and biological behavior. Incorporation of BaTiO₃ did not alter pore structure or compromise cytocompatibility but slightly enhanced stiffness and surface uniformity. SEM-based image analysis confirmed homogeneous BaTiO₃ dispersion across all formulations. MTT assays and confocal microscopy demonstrated robust pre-osteoblast adhesion and spreading, particularly on denser composite scaffolds, confirming that the inclusion of BaTiO₃ supports a favorable environment for cell proliferation. Overall, optimizing polymer concentration and ceramic dispersion enables fabrication of structurally coherent, cytocompatible scaffolds. The findings establish structure–property–biology relationships that serve as a baseline for future investigations into the electromechanical behavior of PCL/BaTiO₃ scaffolds and their potential to promote osteogenic differentiation under physiological loading. Full article

To address the bottleneck of insufficient broadband sound insulation performance of traditional sound insulation materials at the subwavelength scale, this paper designs a composite subwavelength sound insulation unit (size: 20 mm × 20 mm × 5 mm) composed of Ti₃C₂T_x MXene, and PZT-5H piezoelectric ceramics, and porous aluminum alloy. Based on the electromagnetic-structural-acoustic multi-physics field coupling theory, the regulation laws of external electric field intensity and effect of MXene layer number on sound insulation performance are systematically investigated via numerical simulation, and the sound insulation enhancement mechanism dominated by dielectric tunability is clarified. The results show that the dielectric constant of MXene increases monotonically with the external electric field intensity, and the optimal regulation sensitivity is achieved when the layer number N = 3; when the electric field intensity increases from 0 V to 500 V, the equivalent density of the system increases from 1.25 g/cm³ to 1.87 g/cm³, the acoustic impedance increases from 3.42 × 10⁶ Pa·s/m³ to 5.13 × 10⁶ Pa·s/m³, the average transmission loss TL in the 200–600 Hz frequency band is increased by 2 dB compared with the state without electric field, and the sound pressure on the transmission side is reduced by 3.56% at 400 Hz; the vibration displacement of PZT decreases from 0.0055 mm to nearly 0 mm with the increase in electric field, and the electric field energy density increases from 0 J/m³ to 7.47056 × 10³ J/m³, verifying the core mechanism of converting electromagnetic energy into structural damping through dielectric loss. This study supplements parameter sensitivity analysis and literature benchmark comparison to compensate for the lack of experimental data, confirming the stability and rationality of the simulation results. The established cross-field coupling framework of “dielectric regulation–density optimization–impedance matching–sound insulation enhancement” fills the theoretical gap of the coupling mechanism of MXene in the field of subwavelength sound insulation, and provides new theoretical and technical pathways for the design of broadband active sound insulation materials in the 200–1000 Hz frequency range. Full article

In this work, we developed and characterized a hydroxyapatite (HA) ceramic coating derived from Ucides cordatus crab-shell waste and applied it onto Ti–Al–V titanium substrates for biomedical use. Substrate analysis confirmed an α + β two-phase microstructure and Rockwell C hardness of ~35 HRC; optical emission spectrometry indicated a non-conforming Ti–6Al–4V composition (Al slightly above and V slightly below ASTM F136-18 limits), with expected α-phase predominance. Aqueous synthesis of biogenic HA used CaO (from 800 °C calcined shells) reacted with β-tricalcium phosphate (β-Ca₃(PO₄)₂), followed by deposition onto Ti–Al–V surfaces prepared with or without a thermochemical treatment that homogenized roughness (Ra ≈ 0.587 µm). The coatings were continuous, ~95–98 µm thick, and showed good qualitative adhesion. Scanning Electron Microscopy (SEM) revealed porous, nanocrystalline, acicular morphologies typical of biogenic apatite’s. Energy-Dispersive X-ray Spectroscopy (EDS) yielded Ca/P ≈ 1.85–1.88, while X-ray Fluorescence (XRF) indicated Ca-enrichment relative to stoichiometric HA. X-ray Diffraction (XRD) confirmed a predominantly hexagonal HA phase with high crystallinity. These results demonstrate a technically and environmentally feasible route to bioactive coatings using marine biowaste, aligning low-cost, local waste valorization with functional performance on titanium implants. Full article

This study investigates the ballistic performance and energy-absorption behavior of advanced multilayer ceramic composite armor systems composed of silicon carbide (SiC) ceramics, composite metal foam (CMF), rolled homogeneous armor (RHA), ultra-high-molecular-weight polyethylene (UHMWPE), aluminum, and rubber interlayers. The objective is to enhance impact resistance and optimize energy dissipation efficiency against armor-piercing (AP) projectiles. Ballistic tests were performed following the NIJ Standard 0101.06 Level IV specifications using .30” caliber AP M2 rounds with an impact velocity of 784–844 m/s. Experimental results revealed that the SiC front layer effectively fragmented the projectile and dispersed its kinetic energy, while the CMF and UHMWPE layers were the primary energy absorbers, dissipating approximately 70% of the total impact energy (≈3660 J). The aluminum and RHA layers provided additional reinforcement, and the rubber interlayer significantly reduced stress-wave propagation and suppressed crack growth in the ceramic. The most efficient configuration 0.5 mm RHA + 7 mm SiC + 7 mm EPDM + 7 mm CMF + 5 mm UHMWPE achieved an areal density absorption of 77.2 J·m²/kg and a unit thickness absorption of 190.6 J/mm. These findings establish a quantitative layer-wise energy dissipation framework, highlighting the synergistic interaction between brittle, porous, and ductile layers. This work provides practical design principles for developing lightweight, high-efficiency composite armor systems applicable to defense, aerospace, and personal protection fields. Moreover, this study not only validates the NIJ Standard 0101.06 ballistic performance experimentally but also establishes a reproducible methodology for quantitative, layer-wise energy analysis of hybrid ceramic-CMF-fiber armor systems, offering a scientific framework for future model calibration and optimization. Full article

This study addresses water scarcity in arid regions by developing low-temperature-sintered porous ceramics for agricultural water management, utilizing coal gangue solid waste as the primary resource. Systematic single-factor experiments first identified the optimal sintering temperature (615 °C) and polystyrene content (25%) that critically balance pore formation and structural integrity. Building on this, orthogonal experiment optimization yielded an optimal formulation exhibiting exceptional comprehensive performance (coal gangue 20 g, starch 25 g, glass powder 11 g, polystyrene 27 g): 149.70% water absorption, 57.75 h water retention, 77.28% porosity, and 0.55 MPa compressive strength. The material’s graded pore structure, achieved through composite pore-formers (polystyrene/starch) and diatomaceous earth, underlies its enhanced capillary action. The pot experiment of Chinese cabbage confirmed its effect, shortened the emergence time of seedlings to <24 h, and significantly improved the emergence rate and the growth of seedlings in the early stage (7 days). This work provides a new way for the value of coal gangue in dryland agriculture and ecological restoration. Full article

In recent years, research in the field of the sustainable production of refractory ceramics has become topical. Significant attention has been paid to the use of secondary raw materials for obtaining high-quality materials. The purpose of the current study was to develop new high-temperature porous materials based on the magnesium sulfate-refractory clay–chamotte–aluminum system using environmentally friendly raw components. To synthesize porous refractories, rice husk and the by-products of its thermal processing were used as substitutes for ingredients usually introduced into the composition of high-temperature materials. Ground rice husk was used as both a burnout additive and a silica source. It was added to the mixture instead of chamotte. An organic condensate from rice husk pyrolysis was used as a binder. A sodium silicate solution, after activating pyrolyzed rice husk with alkali, was also tested as a binder. These liquid ingredients served as replacements for lignosulfonate and liquid glass. The new raw material components and the porous refractories obtained with their use were studied using methods of chemical analysis, XRD, GC-MS, TA, SEM, and EDS. Standard methods for studying the properties of refractories were used to evaluate the physicomechanical and thermal characteristics of the experimental materials. The sample with the maximum content of rice husk (14.4 wt.%) and organic condensate from its pyrolysis (10.5 wt.%) demonstrated promising properties as a light porous refractory: an apparent porosity of 44%, a volumetric weight of 1.1 g·cm⁻³, compressive strength of 2.1 MPa, tensile strength in bending of 4.5 MPa, bond strength of 0.01 MPa, thermal shock resistance of 155 thermal cycles, and thermal conductivity of 0.05 W (m·K)⁻¹. It can be used as a prospective thermal insulating material. Full article

Porous La₂MoWO₉ (W-LAMOX) impregnated with a eutectic mixture of lithium, sodium, and potassium carbonate (LNKC) ceramic membranes was synthesized and evaluated for carbon dioxide (CO₂) sensing applications. Structural, microstructural, and electrical characterizations were carried out using X-ray diffraction (XRD), scanning electron microscopy (SEM), and impedance spectroscopy. The results indicate that sintered thinner membranes, prepared by the tape casting method, exhibit faster and more reproducible responses to CO₂ exposure than sintered thick pressed pellets. These findings highlight the potential of these composite membranes for application in CO₂ sensing technologies. Full article

Bone tissue restoration requires biomaterials, which combine osteoinductivity and the capability to prevent surgical site infections. Magnesium-substituted biphasic calcium phosphate (Mg-BCP) represents a promising solution, as magnesium substitution increases the biodegradation rate of calcium phosphate ceramics and provides inherent antibacterial properties. This study aimed to achieve wet precipitation synthesis of magnesium-substituted (1–10 mol%) biphasic calcium phosphate and to evaluate its drug delivery potential and antibacterial performance. Porous Mg-BCP granules were fabricated via the gelation of Mg-BCP suspension in sodium alginate followed by polymer removal. Drug delivery potential was evaluated using methylene blue as a model compound, with methylcellulose encapsulation implemented to ensure prolonged release. Magnesium content directly ruled the phase composition: low concentrations (1%) favored hydroxyapatite phase prevalence, while higher concentrations led to the β-tricalcium phosphate formation. Further assessment of drug delivery potential revealed that direct drug loading resulted in burst release, whereas methylcellulose encapsulation successfully enabled prolonged drug delivery. Mg-5BCP formulation demonstrated significant antimicrobial activity with growth inhibition of 17.7 ± 4.1% against C. albicans, 20.8 ± 7.0% against E. faecalis, and 12.9 ± 7.5% against E. coli. Therefore, Mg-5BCP–methylcellulose composite granules present a versatile platform for antibacterial drug delivery for bone tissue engineering applications. Full article

Understanding and accurately modelling mass transport phenomena in anode-supported solid oxide fuel cells (SOFCs) is essential for improving efficiency and mitigating performance losses due to concentration polarization. This study presents a one-dimensional, isothermal, multi-component diffusion framework based on the Stefan–Maxwell (SM) formulation to evaluate hydrogen, water vapour, and nitrogen transport in two different porous ceramic support materials: calcia-stabilized zirconia (CSZ) and magnesia magnesium aluminate (MMA). Both SM binary and SM ternary models are implemented to capture species interactions under varying hydrogen concentrations and operating temperatures. The SM formulation enables direct calculation of concentration polarization as well as the spatial distribution of gas species across the anode support’s thickness. Simulations are conducted for two representative fuel mixtures—20% H₂ (steam-rich, depleted fuel) and 50% H₂ (steam-lean)—across a temperature range of 500–1000 °C and varying electrode thicknesses. They are validated against experimental data from the literature, and the influence of electrode thickness and fuel composition on polarization losses is systematically assessed. The results show that the ternary SM model provides superior accuracy in predicting overpotentials, especially under low-hydrogen conditions where multi-component interactions dominate. MMA consistently exhibits lower polarization losses than CSZ due to enhanced gas diffusivity. This work offers a validated, computationally efficient framework for evaluating mass transport limitations in porous anode supports and offers insights for optimizing electrode design and operational strategies, bridging the gap between simplified analytical models and full-scale multiphysics simulations. Full article

Wood-derived ceramics represent a novel class of bio-based composite materials that integrate the hierarchical porous architecture of natural wood with high-performance ceramic phases such as silicon carbide (SiC). This review systematically summarizes recent advances in the fabrication of SiC woodceramics via two predominant sintering routes—reactive infiltration sintering and hot-press sintering—and elucidates their effects on the resulting microstructure and mechanical properties. This review leverages the intrinsic anisotropic vascular network and multiscale porosity and mechanical strength, achieving ultralightweight yet mechanically robust ceramics with tunable anisotropy and dynamic energy dissipation capabilities. Critical process–structure–property relationships are highlighted, including the role of ceramic reinforcement phases, interfacial engineering, and multiscale toughening mechanisms. The review further explores emerging applications spanning extreme protection (e.g., ballistic armor and aerospace thermal shields), multifunctional devices (such as electromagnetic shielding and tribological components), and architectural innovations including seismic-resistant composites and energy-efficient building materials. Finally, key challenges such as sintering-induced deformation, interfacial bonding limitations, and scalability are discussed alongside future prospects involving low-temperature sintering, nanoscale interface reinforcement, and additive manufacturing. This mini overview provides essential insights into the design and optimization of wood-derived ceramics, advancing their transition from sustainable biomimetic materials to next-generation high-performance structural components. This review synthesizes data from over 50 recent studies (2011–2025) indexed in Scopus and Web of Science, highlighting three key advancements: (1) bio-templated anisotropy breaking the porosity–strength trade-off, (2) reactive vs. hot-press sintering mechanisms, and (3) multifunctional applications in extreme environments. Full article

In this study, high-yield biopolymer/ceramic hollow fibers were fabricated via a facile, modified polyol process in a spinneret setup, enabling the controlled adsorption of Cu²⁺ ions. Post sintering transformed these into catalytic copper-decorated carbon/ceramic (alumina) composite hollow fibers, with alginate serving as both a metal ion binder and a copper nanoparticle stabilizer. The resulting hollow fibers featured porous walls with a high surface area and were densely decorated with copper nanoparticles. Their structural and morphological characteristics were analyzed, and their NO reduction performance was assessed in a continuous flow configuration, where the gas stream passed through both the shell and lumen sides of a fiber bundle in a tangential flow mode. This study also examined the stability, longevity and regeneration potential of the catalytic fibers, including the mechanisms of deactivation and reactivation. Carbon content was found to be decisive for catalytic performance. High-carbon fibers exhibited a light-off temperature of 250 °C, maintained about 90% N₂ selectivity and sustained a consistently high NO reduction efficiency for over 300 h, even without reducing gases like CO. In contrast, low-carbon fibers displayed a higher light-off temperature of 350 °C and a reduced catalytic efficiency. The results indicate that carbon enhances both activity and selectivity, counterbalancing deactivation effects. Owing to their scalability, durability and effectiveness, these catalytic fibers and their corresponding bundle-type reactor configuration represent a promising technology for advanced NO abatement. Full article

The pursuit of sustainable construction practices has become imperative in the modern era. This paper delves into the research of the properties and application of a specific material called “red clay” from the locality “Crvena Mogila” in Macedonia. A series of laboratory tests were conducted to evaluate the physical, mechanical, and chemical properties of the material. The tested samples show that it is a porous material with low density, high water absorption, and compressive strength in range of 29.85–38.32 MPa. Samples of composite wall blocks were made with partial replacement of natural aggregate with red clay aggregate. Two types of blocks were produced with dimensions of 390 × 190 × 190 mm, with five and six holes. The average compressive strength of the blocks ranges from 3.1 to 4.1 MPa, which depends on net density and the number of holes. Testing showed that these blocks have nearly seven-times-lower thermal conductivity than conventional concrete blocks and nearly twice-lower conductivity than full-fired clay bricks. The general conclusion is that the tested red clay is an economically viable and sustainable material with favourable physical, mechanical, and thermal parameters and can be used as a granular aggregate in the production of composite ceramic blocks. Full article

Microstructural, mechanical and qualitative phase identification of durable mullite-based ceramics obtained by utilization of waste clay–diatomite has been studied. Mullite-based ceramics were fabricated using waste clay–diatomite from the Baroševac open-cast coal mine, Kolubara (Serbia). The raw material consists mainly of SiO₂ (70.5 wt%) and a moderately high content of Al₂O₃ (13.8 wt%). In order to achieve the stoichiometric mullite composition (3Al₂O₃-2SiO₂), the raw material was mixed with an appropriate amount of Al(NO₃)₃·9H₂O. After preparing the precursor powder, the green compacts were sintered at 1300, 1400 and 1500 °C for 2 h. During the process, rod-shaped mullite grains were formed, measuring approximately 5 µm in length and a diameter of 500 nm (aspect ratio 10:1). The microstructure of the sample sintered at 1500 °C resulted in a well-developed, porous, nest-like morphology. According to the X-ray diffraction analysis, the sample at 1400 °C consisted of mullite, cristobalite and corundum phases, while the sample sintered at 1500 °C contained mullite (63.24 wt%) and an amorphous phase that reached 36.7 wt%. Both samples exhibited exceptional compressive strength—up to 188 MPa at 1400 °C. However, the decrease in compressive strength to 136 MPa at 1500 °C is attributed to changes in the phase composition, the disappearance of the corundum phase and alterations in the microstructure. This occurred despite an increase in bulk density to 2.36 g/cm³ (approximately 82% of theoretical density) and a complete reduction in open porosity. The residual glassy phase (36.7 wt% at 1500 °C) is probably the key factor influencing the mechanical properties at room temperature in these ceramics produced from waste clay–diatomite. However, the excellent mechanical stability of the samples sintered at 1400 and 1500 °C, achieved without binders or additives and using mined diatomaceous earth, supports further research into mullite-based insulating materials. Mullite-based materials obtained from mining waste might be successfully used in the field of energy-efficient refractory materials and thermal insulators. for high-temperature applications Full article