Search Results (61)

Cementitious materials are susceptible to water ingress due to their hydrophilicity and porous microstructure, which can cause premature destruction and compromise long-term durability. Integral hydrophobic modification using alkyl silanes is an effective strategy for enhancing water resistance, while the influence of different silanes on early-age properties (within the first 7 d) of various binder systems remains unclear. This study investigates the rheology, flowability, setting behavior, reaction kinetics, compressive strength, and hydrophobicity of ordinary Portland cement (OPC) and alkali-activated fly ash–slag (AAFS) pastes incorporating alkyl silanes of varying alkyl chain lengths, i.e., methyl-(C1TMS), butyl-(C4TMS), octyl-(C8TMS), and dodecyl-trimethoxysilane (C12TMS). In OPC, C1TMS reduced yield stress and plastic viscosity by 33.6% and 21.0%, respectively, and improved flowability by 27.6%, whereas C4TMS, C8TMS, and C12TMS showed the opposite effects. In contrast, the effect of alkyl silanes on rheology and flowability of AAFS was less pronounced. Silanes delayed setting of OPC and AAFS by 5.6–164.4%, with shorter alkyl chains causing greater retardation. C1TMS and C4TMS inhibited early-age heat release and decreased the 1-day compressive strength by 14.8–35.7% in OPC and 82.0–84.5% in AAFS, whereas longer-chain silanes had comparatively minor effects. The hydrophobic performance in both binder systems was strongly correlated with alkyl chain length. C8TMS exhibited the best hydrophobicity in OPC, achieving a water contact angle of 145° and a 75.7% reduction in water sorptivity, while C4TMS demonstrated the highest hydrophobicity in AAFS. This study provides fundamental guidance for the rational selection of alkyl silanes in OPC and AAFS systems, offering insights into the design of multifunctional water-resistant cementitious composites for marine structures, building facades, and other applications with waterproofing requirements. Full article

The development of sustainable cementitious materials is crucial to reduce the environmental footprint of the construction industry. Alkali-activated materials (AAMs) have emerged as promising environmentally friendly alternatives; however, their compatibility with natural stone in heritage structures remains poorly understood, especially regarding salt migration and related damage to stones. This study presents a novel methodology for assessing salt movement in solid materials between two types of stones—Boñar and Silos—and two types of binders: blended Portland cement (BPC) and an AAM. The samples underwent capillarity and immersion tests to evaluate water absorption, salt transport, and efflorescence behavior. The capillarity of the Silos stone was 0.148 kg·m⁻²·t^−0.5, whereas this was 0.0166 kg·m⁻²·t^−0.5 for the Boñar stone, a ninefold difference. Conductivity mapping and XRD analysis revealed that AAM-based mortars exhibit a significantly higher release of salts, primarily sodium sulfate, which may pose a risk to adjacent porous stones. In contrast, BPC showed lower salt mobility and different salt compositions. These findings highlight the importance of evaluating the compatibility between alternative binders and heritage stones. The use of AAMs may pose significant risks due to their tendency to release soluble salts. Although, in the current experiments, no pore damage or mechanical degradation was observed, additional studies are required to confirm this. A thorough understanding of salt transport mechanisms is therefore essential to ensure that sustainable restoration materials do not inadvertently accelerate the deterioration of structures, a process more problematic when the deterioration affects heritage monuments. Full article

Alkali-activated materials, as a low-carbon cementitious material, are widely known for their excellent durability and mechanical properties. In recent years, the modification of alkali-activated materials using biochar has gradually attracted attention. Fibrous biochar has a highly porous structure and large specific surface area, which can effectively adsorb alkaline ions in alkali-activated materials, thereby improving their pore structure and density. Additionally, the surface of the biochar contains abundant functional groups and chemically reactive sites. These can interact with the active components in alkali-activated materials, forming stable composite phases. This interaction further enhances the material’s mechanical strength and durability. Moreover, the incorporation of biochar endows alkali-activated materials with special adsorption capabilities and environmental remediation functions. For instance, they can adsorb heavy metal ions and organic pollutants from water, offering significant environmental benefits. However, research on biochar-modified alkali-activated materials is still in the exploratory phase. There are several challenges, such as the unclear mechanisms of how biochar preparation conditions and performance parameters affect the modification outcomes, and the need for further investigation into the compatibility and long-term stability of biochar with alkali-activated materials. Future research should focus on these issues to promote the widespread application of biochar-modified alkali-activated materials. Full article

The moisture content in a building material has a negative impact on its technical parameters. This problem applies in particular to highly porous materials, including those based on aerogel. This paper presents moisture tests on a new generation of alkali-activated materials (AAMs) with different aerogel contents. Silica aerogel particles were used as a partial replacement for the lightweight sintered fly ash-based aggregate at levels of 10, 20, and 30 vol%. The experiment included four formulations: R0 (without the addition of aerogel) and the recipes R1, R2, and R3, with an increasing content of this additive. The level at which moisture stabilizes in a material in contact with the environment of a given humidity and temperature depends on whether the equilibrium state is reached in the process of moisture absorption by a dry material or in the process of the drying out of a wet material. The equilibrium states achieved in these processes are described by sorption and desorption isotherms, determined at a given temperature, but at different levels of relative humidity. The SSS (saturation salt solution) method has been used for years to determine them. Unfortunately, measurements carried out using this method are difficult and highly time-consuming. For this reason, a more accurate and faster DVS (dynamic vapor sorption) method was used in this study of R0–R3 composites. The research program assumed 10 step changes in humidity in the sorption processes and 10 step changes in humidity in the desorption processes. As a result, the course of the sorption and desorption isotherms of each of the four composites was accurately reproduced, and the hysteresis scale was assessed, which was most evident in the cases of the R0 composite (made without the addition of aerogel) and R1 composite (made with the lowest aerogel content). Studies have shown that the increased addition of aerogel resulted in an increase in the amount of water absorbed. This was true for all ten relative humidity levels tested. As a result, the highest values in the entire hygroscopic range were observed in the course of the sorption isotherm determined for the R3 composite with the highest aerogel content, and the lowest values were for the sorption isotherm of the R0 composite without the addition of aerogel. Full article

Titanium and its alloys have been the material of choice for orthopedic implants due to their excellent physical properties as well as biocompatibility. However, titanium is not able to integrate with bone due to the mismatch of mechanical properties. Additionally, bone has a micro–nano hierarchy, which is absent on titanium’s surface. A potential solution to the former is to make the surfaces porous to bring the mechanical properties closer to that of the bone, and a solution for the latter is to fabricate nanostructures. In this study, micro-porous titanium surfaces were hydrothermally treated using an alkali medium to fabricate nanostructures on the existing micro-porosity of the surface. The surface properties were evaluated using scanning electron microscopy, X-ray photoelectron spectroscopy, X-ray diffraction, and nanoindentation. The anti-bacterial properties of the surfaces were evaluated against Gram-positive and Gram-negative bacteria using fluorescence microscopy and scanning electron microscopy. Blood clotting is shown to improve the surface-to-bone integration; hence, whole blood clotting and platelet adhesion and activation were evaluated using a whole blood clotting assay, fluorescence microscopy, and scanning electron microscopy. The results indicate that nanostructured micro-porous titanium surfaces display significantly enhanced anti-bacterial properties as well as equivalent blood clotting characteristics compared to non-porous titanium surfaces. Full article

The objective of this research is to fabricate waste-based alkali-activated foams with better properties in a quick time by using energy-efficient techniques such as microwave irradiation. The present study reports the effect of microwave heating parameters, including heating time and output power, on the properties of porous alkali-activated materials (AAMs) that use coal gangue (CG) as a precursor. The effects of concrete waste (CW) content (0–20 wt %) on the performance and microstructure of CG-based AAMs were investigated. Mechanical, thermal, and microstructural investigations were conducted to characterize the obtained materials. The experimental results indicate that the best characteristics of CG-based alkali-activated foams were achieved when microwave power and microwave heating time were 800 W and 10 min, respectively. The foams prepared by adding the waste concrete powder increased stability and showed lower bulk density and thermal conductivity. When the waste concrete powder content was 10 wt %, the CG-based alkali-activated foams showed the best overall performance. At the same time, the mechanical properties of the alkali-activated foams declined only slightly (~9%). The findings of this work provide a basis for further studies on improving the characteristics of CG-based alkali-activated foams due to the physical effect of a microwave field on fresh mortar without the use of a chemical foaming agent while reducing energy consumption in the production process. Full article

Porous carbon materials have gained increasing attention in catalysis applications due to their tailorable surface properties, large specific surface area, excellent thermal stability, and low cost. Even though porous carbon materials have been employed for thermal-catalytic dry reforming of methane (DRM), the structure–function relationship, especially the critical factor affecting catalytic performance, is still under debate. Herein, various porous carbon-based samples with disparate pore structures and surface properties are prepared by alkali (K₂CO₃) etching and the following CO₂ activation of low-cost petroleum pitch. Detailed characterization clarifies that the quinone/ketone carbonyl functional groups on the carbon surface are the key active sites for DRM. Density functional theory (DFT) calculations also show that the C=O group have the lowest transition state energy barrier for CH₄* cleavage to CH₃* (2.15 eV). Furthermore, the cooperative interplay between the specific surface area and quinone/ketone carbonyl is essential to boost the cleavage of C-H and C-O bonds, guaranteeing enhanced DRM catalytic performance. The MC-600-800 catalyst exhibited an initial CH₄ conversion of 51% and a reaction rate of 12.6 mmol_CH4 g_cat.⁻¹ h⁻¹ at 800 °C, CH₄:CO₂:N₂= 1:1:8, and GHSV = 6000 mL g_cat.⁻¹ h⁻¹. Our work could pave the way for the rational design of metal-free carbon-based DRM catalysts and shed new light on the high value-added utilization of heavy oils. Full article

Carbon materials supported Fe-based catalysts possess great potential for the thermal-catalytic hydrogenation of CO₂ into valuable chemicals, such as alkenes and oxygenates, due to the excellent active sites’ accessibility, appropriate interaction between the active site and carbon support, as well as the excellent capacities in C-O bond activation and C-C bond coupling. Even though tremendous progress has been made to boost the CO₂ hydrogenation performance of carbon-supported Fe-based catalysts, e.g., additives modification, the choice of different carbon materials (graphene or carbon nanotubes), electronic property tailoring, etc., the effect of carbon support porosity on the evolution of Fe-based active sites and the corresponding catalytic performance has been rarely investigated. Herein, a series of porous carbon samples with different porosities are obtained by the K₂CO₃ activation of petroleum pitch under different temperatures. Fe-based active sites and the alkali promoter Na are anchored on the porous carbon to study the effect of carbon support porosity on the physicochemical properties of Fe-based active sites and CO₂ hydrogenation performance. Multiple characterizations clarify that the bigger meso/macro-pores in the carbon support are beneficial for the formation of the Fe₅C₂ crystal phase for C-C bond coupling, therefore boosting the synthesis of C₂₊ chemicals, especially C₂₊ alcohols (C₂₊OH), while the limited micro-pores are unfavorable for C₂₊ chemicals synthesis owing to the sluggish crystal phase evolution and reactants’ inaccessibility. We wish our work could enrich the horizon for the rational design of highly efficient carbon-supported Fe-based catalysts. Full article

With the rapid development of anion exchange membrane technology and the availability of high-performance non-noble metal cathode catalysts in alkaline media, the commercialization of anion exchange membrane fuel cells has become feasible. Currently, anode materials for alkaline anion-exchange membrane fuel cells still rely on platinum-based catalysts, posing a challenge to the development of efficient low-Pt or Pt-free catalysts. Low-cost ruthenium-based anodes are being considered as alternatives to platinum. However, they still suffer from stability issues and strong oxophilicity. Here, we employ a metal–organic framework compound as a template to construct three-dimensional porous ruthenium–tungsten–zinc nanocages via solvothermal and high-temperature pyrolysis methods. The experimental results demonstrate that this porous ruthenium–tungsten–zinc nanocage with an electrochemical surface area of 116 m² g⁻¹ exhibits excellent catalytic activity for hydrogen oxidation reaction in alkali, with a kinetic density 1.82 times and a mass activity 8.18 times higher than that of commercial Pt/C, and a good catalytic stability, showing no obvious degradation of the current density after continuous operation for 10,000 s. These findings suggest that the developed catalyst holds promise for use in alkaline anion-exchange membrane fuel cells. Full article

Alkali-activated materials are gaining much interest due to their outstanding performance, including their great resistance to chemical corrosion, good thermal characteristics, and ability to valorise industrial waste materials. Reusing waste glasses in creating alkali-activated materials appears to be a viable option for more effective solid waste utilisation and lower-cost products. However, very little research has been conducted on the suitability of waste glass as a prime precursor for alkali activation. This study examines the reuse of seven different types of waste glasses in the creation of geopolymeric and cementitious concretes as sustainable building materials, focusing in particular on how using waste glasses as the raw material in alkali-activated materials affects the durability, microstructures, hydration products, and fresh and hardened properties in comparison with using traditional raw materials. The impacts of several vital parameters, including the employment of a chemical activator, gel formation, post-fabrication curing procedures, and the distribution of source materials, are carefully considered. This review will offer insight into an in-depth understanding of the manufacturing and performance in promising applications of alkali-activated waste glass in light of future uses. The current study aims to provide a contemporary review of the chemical and structural properties of glasses and the state of research on the utilisation of waste glasses in the creation of alkali-activated materials. Full article

Kaolinite-rich soils were used to prepare zeolite-based composites via alkaline activation. The porous material was characterized by conducting XRD and microporosity measurements, as well as ESEM microscopy. The Weber and Morris (W-M) model was used for studying adsorption kinetics of radioactive cations on synthesized alkali-activated material. These investigations evidenced the effects of pore structure and the importance of the intrinsic characteristics of hydrated cations (ionic potential; hydrated radius; B-viscosity parameter; molar Gibbs energy of hydration of cation) on W-M kinetic rate constants. The application of diffusion-based models permitted us to assess the key diffusion parameters controlling successive diffusion regimes, and to reveal strong contributions of surface diffusion to adsorption kinetics during the course of the second and third kinetics stages of the W-M model. The magnitude of the surface diffusion coefficient was related to the capacity of hydrated cationic species to lose water molecules when penetrating brick pores. The HSDM model were tested for predicting radionuclide adsorption in a fixed-bed column. A breakthrough curve simulation indicated the predominance of the surface diffusion regime, which was in agreement with mathematical analysis of (batch) adsorption kinetics data. Ionic diffusion was linked to the characteristics of capillary porosity and connectivity of capillary pores in the composite, suggesting the generation of hydrated nuclides and their immobilization in the form of outer-sphere complexes. Full article

The industrial processing of coconut to produce valuable foods, such as water and milk, generates large volumes of waste, especially the fruit shell. Despite this, material can be used in bioprocess applications, e.g., the production of enzymes, its recalcitrance hinders the cultivation of microorganisms, and low productivity is usually achieved. In this study, the production of cellulolytic enzymes through solid-state fermentation (SSF) and their extraction was investigated using the green coconut fiber pretreated by steam explosion, followed by alkali. The fungus Trichoderma reesei CCT-2768 was cultivated, using an experimental design, to study the effect of the water activity and the amount of biomass in the reactor. The combination of the pretreatment strategies yielded more porous biomass, with less hemicellulose (5.38%, compared to 10.15% of the raw biomass) and more cellulose (47.77% and 33.96% in the pretreated and raw biomasses, respectively). The water activity significantly affected the production of cellulases, with maximum activity yielded at the highest investigated value (0.995). Lastly, the extraction of the enzymes from the cultivation medium was studied, and a 9 g/L NaCl solution recovered the highest CMCase and FPase activities (5.19 and 1.19 U/g, respectively). This study provides an important contribution to the valorization of the coconut residue through (i) the application of the steam explosion technology to optimize the production of cellulases using the SSF technology and (ii) their extraction using different solvents. Full article

Researchers are actively pursuing the development of highly functional photocatalyst materials using environmentally friendly and sustainable resources. In this study, wheat straw biochar (BC), a by-product of biomass pyrolysis, was explored as a green, porous substrate and a carbon-based sensitizer to activate Fe-based photocatalysts under visible light. The research also delved into the impact of doping copper (Cu), chromium (Cr), and zinc (Zn) to enhance the photocatalytic activity of BC-Fe-based catalysts for the removal of methylene orange (MO) from water. Characterization results revealed a more than twofold increase in surface area and greater porosity, contributing to improved radical generation. BC demonstrated its dual functionality as a high surface area substrate and an electron sink, facilitating multistep electron movement and enhancing the photoactivity of the composite catalyst. Photodegradation experiments indicated that the combination of BC with Fe and Zn exhibited the highest performance, removing over 80% of MO within 120 min. Parametric studies highlighted the preference for an alkali pH, and the photocatalyst demonstrated efficient performance up to 30 ppm of dye. Radical scavenging experiments identified •OH and h⁺ as the most generated radicals. This study establishes that the green and sustainable BC holds promise as a material in the quest for more sustainable photocatalysts. Full article

Ash and slag waste (ASW) from coal combustion creates significant environmental and economic challenges. A promising method of ASW recycling is alkali activation with geopolymer material formation. This study investigates the influence of activating solution components (sodium hydroxide and sodium silicate) on the formation of porous geopolymers using ASW of different origins. The sodium hydroxide content of 0–4 wt.% and the sodium silicate content of 17–25 wt.% were studied. An increase in sodium hydroxide resulted in decreased density, but it adversely affected the strength. An increase in sodium silicate led to a compromised porous structure with relatively high density and compressive strength. An optimal composition, S19N3, comprising 3 wt.% of sodium hydroxide and 19 wt.% of sodium silicate obtained porous geopolymers with uniformly distributed 1.4–2 mm pores and a corresponding density of 335 kg/m³, a compressive strength of 0.55 MPa, a porosity value of 85.6%, and a thermal conductivity value of 0.075 W/(m·K). A mechanism for porous geopolymer formation was developed, including the interaction of alkaline components with ASW and a foaming agent, foaming, curing, and densification. The mechanism was examined using ASW from the Severodvinsk CHPP-1. This study allows for the optimization of geopolymer mixtures with various waste sources and the utilization of waste materials in the construction industry. Full article

Magnesium slag-based porous materials (MSBPM) were successfully synthesized using alkali activation and foaming methods as an effective adsorbent for Pb²⁺ in solution. The effects of foaming agent type, foaming agent dosage, alkali dosage, and water glass modulus on the properties of the MSBPM were studied, and the micromorphology and porosity of the MSBPM were observed using microscopy. The influence of pH value, initial concentration, and adsorbent dosage on the Pb²⁺ adsorption was investigated. The results showed that a porous material (MSBPM-H₂O₂) with high compressive strength (8.46 MPa) and excellent Pb²⁺ adsorption capacity (396.11 mg·g⁻¹) was obtained under the optimal conditions: a H₂O₂ dosage of 3%, an alkali dosage of 9%, a water glass modulus of 1.3, and a liquid–solid ratio of 0.5. Another porous material (MSBPM-Al) with a compressive strength of 5.27 MPa and the Pb²⁺ adsorption capacity of 424.89 mg·g⁻¹ was obtained under the optimal conditions: an aluminum powder dosage of 1.5‰, an alkali dosage of 8%, a water glass modulus of 1.0, and a liquid–solid ratio of 0.5. When the pH of the aqueous solution is 6 and the initial Pb²⁺ concentrations are 200~500 mg·L⁻¹, the MSBPM-H₂O₂ and MSBPM-Al can remove more than 99% of Pb²⁺ in the solution. The adsorption process of both materials followed the Langmuir isotherm model and pseudo-second-order kinetic model, indicating that the adsorption process was a single-molecule layer chemical adsorption. Full article