Search Results (53)

This study evaluated the effects of glycerol–citric acid (Gly-CA) modification and polyurethane (PU) adhesive concentration on the properties and termite resistance of rattan skin-based particleboards. Rattan skin particles were modified with 0%, 20%, and 40% Gly-CA and bonded using 6% or 12% PU adhesive. Gly-CA modification significantly improved dimensional stability, reducing water absorption and thickness swelling to about 35–40% and 4–6%, respectively, at 40% Gly-CA with 12% PU. However, excessive modification decreased mechanical strength due to over-crosslinking, while 20% Gly-CA provided the best balance between strength and stability. FTIR analysis confirmed ester and urethane bond formation, while thermogravimetric results showed enhanced thermal stability with increasing Gly-CA content (T_max up to 356.8 °C). Field tests conducted over 98 days revealed a substantial improvement in durability, with termite-induced mass loss decreasing from about 28% in untreated boards to below 8% in Gly-CA–modified samples. From this study, the combination of 40% Gly-CA modification and 12% PU adhesive produced particleboards with improved dimensional and thermal stability, as well as durability against termites. These findings highlight glycerol–citric acid bio-modification as a sustainable and effective strategy for developing durable eco-friendly rattan skin-based composites. Full article

The resistance of screws to being pulled out of wood-based panels depends largely on the mechanical properties of the substrate. The properties of medium-density fibreboard (MDF) are locally reinforced in the area where the fastener is embedded. The aim of the study is to determine the effect of using polyurethane (PUR) adhesives as a reinforcing agent. The aim of the study is to determine the elastic properties of individual layers of MDF boards modified with a polyurethane agent (PUR 555.6) applied to the outer and inner layers of the material. Deformations during axial compression of multilayer samples were measured using a digital optical video extensometer with digital image correlation (DIC). The reinforced board showed a significant increase in stiffness in all main orthotropic directions. The stiffness of the inner layers increased by approximately 100%–160%, while that of the outer layers increased by 30%–60%. The shear modulus increased by 60%–70% in the inner layers and by up to 45% in the outer layers. The results confirm the effectiveness of the optical video extensometer method as a fast and reliable technique for determining the mechanical properties of modified layered wood composites. Full article

The life-cycle carbon emissions (LCCE) assessment of dairy barns is crucial for identifying low-carbon transition pathways and promoting the sustainable development of the dairy industry. We applied a life cycle assessment approach integrated with building information modeling and EnergyPlus to establish a full life cycle inventory of the material quantities and energy consumption for dairy barns. The LCCE was quantified from the production to end-of-life stages using the carbon equivalent of dairy barns (CEDB) as the functional unit, expressed in kg CO₂e head⁻¹ year⁻¹. A carbon emission assessment model was developed based on the “building–process–energy” framework. The LCCE of the open barn and the lower profile cross-ventilated (LPCV) barn were 152 kg CO₂e head⁻¹ year⁻¹ and 229 kg CO₂e head⁻¹ year⁻¹, respectively. Operational carbon emissions (OCE) accounted for the largest share of LCCE, contributing 57% and 74%, respectively. For embodied carbon emissions (ECE), the production of building materials dominated, representing 91% and 87% of the ECE, respectively. Regarding carbon mitigation strategies, the use of extruded polystyrene boards reduced carbon emissions by 45.67% compared with stone wool boards and by 36% compared with polyurethane boards. Employing a manure pit emptying system reduced carbon emissions by 76% and 74% compared to manure scraping systems. Additionally, the adoption of clean electricity resulted in a 33% reduction in OCE, leading to an overall LCCE reduction of 22% for the open barn and 26% for the LPCV barn. This study introduces the CEDB to evaluate low-carbon design strategies for dairy barns, integrating building layout, ventilation systems, and energy sources in a unified assessment approach, providing valuable insights for the low-carbon transition of agricultural buildings. Full article

This study explores the potential of using underutilized materials from agricultural and forestry systems, such as rice husk, wheat straw, and wood strands, in developing corrugated core sandwich panels as a structural building material. By leveraging the unique properties of these biobased materials within a corrugated geometry, the research presents a novel approach to enhancing the structural performance of such underutilized biobased materials. These biobased materials were used in different lengths to consider the manufacturing feasibility of corrugated panels and the effect of fiber length on their structural performance. The average lengths for wood strands and wheat straws were 12–15 cm and 3–7.5 cm, respectively, while rice husks were like particles, about 7 mm long. Due to the high silica content in rice husk and wheat straw, which negatively impacts the bonding performance, polymeric diphenylmethane diisocyanate (pMDI), an effective adhesive for such materials, was used for the fabrication of corrugated panels. Wood strands and phenol formaldehyde (PF) adhesive were used to fabricate flat outer layers. Flat panels were bonded to both sides of the corrugated panels using a polyurethane adhesive to develop corrugated core sandwich panels. Four-point bending tests were conducted to evaluate the panel’s bending stiffness, load-carrying capacity, and failure modes. Results demonstrated that sandwich panels with wood strand corrugated cores exhibited the highest bending stiffness and load-bearing capacity, while those with wheat straw corrugated cores performed similarly. Rice husk corrugated core sandwich panels showed the lowest mechanical performance compared to other sandwich panels. Considering the applications of these sandwich panels as floor, wall, and roof sheathing, all these panels exhibited superior bending performance compared to 11.2 mm- and 17.42 mm-thick commercial OSB (oriented strand board) panels, which are commonly used as building materials. These sandwich structures supported a longer span than commercial OSB panels while satisfying the deflection limit of L/360. The findings suggest the transformative potential of converting renewable yet underutilized materials into an engineered concept, corrugated geometry, leading to the development of high-performance, carbon-negative building materials suitable for flooring and roof applications. Full article

Objective: To develop and validate a device that measures the pressure exerted by forceps on the fetal head for clinical use. Background: The lack of clinical tools to quantify forceps pressure on the fetal head may impact maternal and neonatal outcomes. Existing studies have not measured the direct contact pressure between forceps blades and the fetal head, highlighting the need for innovation. Methods: We integrated fluid pressure transducers into obstetric forceps using fluid-filled tubing encased in flexible silicone socks attached to the blades. Tubing materials—polyvinyl chloride (PVC) and polyurethane (PU)—and fluids (air and water) were tested with both biocompatible and non-biocompatible silicone socks. An onboard electronic board collected pressure data and transmitted them via Bluetooth for real-time analysis. The system was evaluated on a custom-built bench simulating forceps application. Results: Air-filled tubing exhibited significant drift and low accuracy due to air compressibility. Water-filled PU tubing reduced drift but was still suboptimal. Water-filled PVC tubing with both types of silicone socks provided the best results, showing minimal drift and a strong correlation between measured pressures and applied forces. Conclusions: The developed device represents a significant advancement, as no existing system measures the pressure exerted by forceps blades on the fetal head. By effectively measuring pressure across the entire contact surface in real time, it offers applications in both training and clinical practice. The device allows for objective feedback, potentially improving the safety and efficacy of forceps deliveries. Future work includes comprehensive mannequin tests and eventual in vivo studies to validate its effectiveness in realistic settings, aiming to enhance obstetric training and reduce maternal and neonatal complications. Full article

Raised access floors are nowadays widely used in buildings. A novel raised access flooring product is developed by this research, with a set of sustainable features, including less environmental impact and high strength. Its floor panels are made of polyurethane (PU) reinforced with glass fibre, which is light-weight and fire-resistant, replacing the traditional floor panel materials, and the panels are supported by simplified steel stringers to reinforce the strength of the flooring product. Instead of the conventional sandwich design consisting of a core material encapsulated by outer layers, the new floor panel design adopts the reinforced PU as its sole material, which not only simplifies the structure but also reduces floor weight and costs. The sustainable advantage is further approved by the environmental life cycle assessments of the new raised flooring product in comparison to traditional ones made of cement and woodchips, with results showing that the new floor product’s total environmental impact is 52% less than cement floor and 47% less than woodchip board floor. Further, the finite element analysis (FEA) was carried out, and the experimental test was conducted to verify the FEA results, indicating that the new product’s strength is higher than the requirements of the raised access flooring product standards. There is no raised access flooring product made of PU reinforced with glass fibre available in the market, and, hence, the new product developed by this research is a novel contribution. Full article

People spend two-thirds of their time in buildings. Building materials are, therefore, natural shielding for us. Many studies describe the shielding effect of non-building materials. This study evaluates the shielding effectiveness (SE) of electromagnetic fields for various building materials over a frequency range of 1 GHz to 9 GHz. Measurements of SE, reflection (R), and calculated absorption (A) were conducted to determine the shielding properties of mineral wool (MW), hardened polystyrene (PT), extruded polystyrene (PE), polyurethane board (PUR), brick wall (BW), brick wall filled with mineral wool (BW-MW), and concrete wall. The results demonstrate that MW, PT, PE, and PUR exhibit low SE and R, indicating minimal shielding capabilities, with absorption values that do not significantly deviate from the level of measurement uncertainty. Conversely, BW, BW-MW, and concrete wall materials exhibit high SE, with notably increased absorption at higher frequencies, highlighting their potential for effective EMI shielding. Particularly, the concrete wall presents the highest absorption values, making it a superior choice for shielding applications. Reflection trends revealed a plateau for BW in the 6 GHz to 9 GHz range, indicating a frequency-dependent behavior of shielding mechanisms. This study underscores the importance of balancing reflective and absorptive properties in shielding materials and suggests that composite materials may offer enhanced performance. The findings of this research provide guidance for the selection and design of shielding materials in environments with a frequency spectrum of electromagnetic frequencies from 1 GHz to 9 GHz. Full article

This paper presents the details of three fire tests conducted on light-steel-framed (LSF), load-bearing wall systems, which consist of polyurethane insulation injected into the cavities of the steel frame between two or three layers of gypsum fibreboard. To investigate the thermal and structural performance limits under standard fire conditions, observations were made during the tests, and temperatures and vertical displacements were recorded. Although combustible insulation was used, the results obtained are promising for the application of studied LSF wall systems in buildings, where fire resistance of more than 60 min is required. Full article

This study focuses on the increased risk of high heat release and asphyxiation (toxic gas poisoning) in the event of a fire involving polyurethane (PU)- and MDF-based building materials, which are commonly used in buildings. Among them, polyurethane (PU) building materials are very commonly used in buildings, except in Europe and some other countries, due to their excellent thermal insulation performance. Still, problems of short-term heat release and the spread of toxic gases in the event of a fire continue to occur. To overcome these problems, researchers are actively working on introducing various flame retardants into building materials. Therefore, in this study, we produced a laboratory-sized (500 mm × 500 mm) plate-like flame-retardant board that can be utilized as a building material with a lower heat release rate and a lower toxicity index. The material was made by mixing expanded graphite and ceramic binder as flame retardants in a material that is formulated based on the cellulose of waste paper, replacing the existing building materials with a hot-press method. According to the ISO-5660-1 test on the heat release rate of the plate-like flame-retardant board, the Total Heat Release (THR) value was 2.9 (MJ/m²) for 10 min, showing an effect of reducing the THR value by 36.3 (MJ/m²) compared to the THR value of 39.2 (MJ/m²) of the specimen made using only paper. In addition, the toxicity index of the flame-retardant board was checked through the NES (Naval Engineering Standards)-713 test. As a result, the test specimen showed a toxicity index of 0.7, which is 2.4 lower than the toxicity index of 3.1 of MDF, which is utilized as a conventional building material. Based on the results of this study, the cellulose fire-retardant board showed the effect of reducing the heat release rate and toxicity index of building materials in a building fire, which reduces the risk of rapid heat spread and smoke toxicity. This has the potential to improve the evacuation time (A-SET) of evacuees in fires. It is also important to show that recycling waste paper and utilizing it as the main material for building materials can be an alternative in terms of sustainable development. Full article

The protection and decorative value of raw wood-based boards with various coatings can be enhanced during the service life of furniture using surface treatment techniques. In this study, selected transparent, pigmented polyurethane email finish and thin foils, commonly used in furniture, were used for surface treatments of medium-density fibreboards with a thickness of 18 mm. Water-borne finish with polyurethane–acrylate resin, solvent-borne finish with polyacrylate resin, and finish based on native oil and waxes, as well as pigmented polyurethane email finish, were used on veneered medium-density fibreboards. The thin foils (polyvinyl chloride, polyethylene terephthalate, and lacquered acryl film) were used for raw medium-density fibreboards. Several resistance surface properties were investigated. It was found that the hardness and resistance to impact were very much related to the interactions between the coating film or thin foil and the substrate. The type of surface finish had a substantial impact on the coating and foil’s resistance qualities, such as resistance to mould and cold liquids. Full article

In orthopedics, the evaluation of footbed pressure distribution maps is a valuable gait analysis technique that aids physicians in diagnosing musculoskeletal and gait disorders. Recently, the use of pressure-sensing insoles to collect pressure distributions has become more popular due to the passive collection of natural gait data during daily activities and the reduction in physical strain experienced by patients. However, current pressure-sensing insoles face the limitations of low customizability and high cost. Previous works have shown the ability to construct customizable pressure-sensing insoles with capacitive sensors using fused-deposition modeling (FDM) 3D printing. This work explores the feasibility of low-cost fully and continuously 3D printed pressure sensors for pressure-sensing insoles using three sensor designs, which use flexible thermoplastic polyurethane (TPU) as the dielectric layer and either conductive TPU or conductive polylactic acid (PLA) for the conductive plates. The sensors are paired with a commercial capacitance-to-voltage converter board to form the sensing system. Dynamic sensor performance is evaluated via sinusoidal compressive tests at frequencies of 1, 3, 5, and 7 Hz, with pressure levels varying from 14.33 to 23.88, 33.43, 52.54, and 71.65 N/cm² at each frequency. Five sensors of each type are tested. Results show that all sensors display significant hysteresis and nonlinearity. The PLA-TPU sensor with 10% infill is the best-performing sensor with the highest average sensitivity and lowest average hysteresis and linearity errors. The range of average sensitivities, hysteresis, and linearity errors across the entire span of tested pressures and frequencies for the PLA-TPU sensor with 10% infill is 11.61–20.11·10⁻⁴ V/(N/cm²), 11.9–31.8%, and 9.0–22.3%, respectively. The significant hysteresis and linearity error are due to the viscoelastic properties of TPU, and some additional nonlinear effects may be due to buckling of the infill walls of the dielectric. Full article

The development of new materials for the construction sector is a global trend, and products that use by-products in their composition and have also incorporated technology are commercially competitive. Microparticles have large surface areas and can modify the microstructure of materials, positively affecting their physical and mechanical properties. In this context, this study aims to investigate the effect of incorporating aluminium oxide (Al₂O₃) microparticles on the physical and mechanical properties of oriented strand boards (OSBs) made from reforested residual balsa and castor oil polyurethane resin and to evaluate their durability performance under accelerated aging conditions. The OSBs were produced on a laboratory scale with a density of 650 kg/m³, strand-type particles measuring 90 × 25 × 1 mm³, using castor oil-based polyurethane resin (13%) and Al₂O₃ microparticle content ranging from 1% to 3% of the resin mass. The physical and mechanical properties of the OSBs were determined following the EN-300:2002 recommendations. The results obtained indicated that the OSBs with 2% Al₂O₃ presented thickness swelling significantly lower (at the 5% significance level) after being subjected to accelerated aging and internal bonding of the particles higher than the values obtained for the references, evidencing the positive effect of including Al₂O₃ microparticles in balsa OSBs. Full article

Finger jointing has long been a method of extending the longitudinal span of short-length timber pieces through a tooth-like profile of a nominated length and bonded with adhesive. With the high-density hardwood resource in the sub-tropics, local industries have found it difficult to obtain adequate bond integrity for high moisture areas and outdoor applications, where a good bond is governed by the dry modulus of rupture (MOR) and the percentage of wood fibre present in the separated joint after exposure to water impregnation. This paper presents the finger joint performance in terms of MOR, stiffness (MOE), and wood fiber amount (WFA) under different variables, joint profile (10 and 20 mm long fingers) using two structurally rated adhesives (a single-component polyurethane (1C-PUR) and resorcinol formaldehyde (RF)) on spotted gum (Corymbia citriodora) and Darwin stringybark (Eucalyptus tetrodonta) jointed boards. Dry bending strength or MOR testing indicated the 20 mm joints with the PUR adhesive had the best performance across both tested species compared to the RF adhesive. The measured MOE of the joints showed the RF samples to have higher MOE (7% to 13%) than the PUR samples for both joint sizes and species. Testing of joint durability through water impregnation resulted in MOR and MOE values decreasing by up to 50% for the RF and PUR joints. Conversely, the performance of water-impregnated joints after being allowed to re-condition to a 12% equilibrium moisture content produced a regain of MOR for the PUR joints across both species of 30% to 40%. Furthermore, it was found that the WFA increased for the PUR samples between the water-impregnated samples and the re-conditioned samples. Full article

Waterborne polyurethane (WPU) is a waterborne coating with excellent physicochemical properties. Its deficiencies of water resistance, chemical resistance, staining, and hardness have limited the wide application of polyurethane in the wood lacquer market. In this study, polycarbonate diols (PCDL) were used as soft segments and WPCU was modified by cross-linking using Trimethylolpropane (TMP) to prepare polycarbonate type WPU (WPCU) with cross-linked network structure. The new wood lacquer was prepared by adding various additives and tested by applying it on wood board. The successful synthesis of WPCU was determined by FTIR testing, and the cross-linking degree of WPCU was probed by low-field NMR. The viscosity of the cross-linked WPCU emulsion showed a decreasing trend compared to the uncross-linked WPCU emulsion, and WPCU-2 had the smallest particle size. Compared with the uncrosslinked WPCU film, the crosslinked WPCU film had lower water absorption (2.2%), higher water contact angle (72.7°), excellent tensile strength (44.02 MPa), higher thermomechanical, and better water and alcohol resistance. The effect of crosslinker content on the microphase separation of WPCU chain segments on the surface roughness of the film was investigated by SEM. The wood paint prepared by WPCU emulsion has good dry heat resistance, chemical resistance, and adhesion, and the hardness of the wood paint when the TMP content is 3% reaches H. It also has good resistance to sticky stains, which can be used to develop new wood lacquer. Full article

Semantan (Gigantochloa scortechinii) and beting (Gigantochloa levis) bamboo are the two Malaysian bamboo that are suitable to be converted into laminated bamboo boards. One of the main criteria for laminated board is its good bondability, which is determined by shear performance. The shear performance of laminated board is influenced by several factors such as the species used, adhesive types and lamination configurations. Therefore, in this study, laminated bamboo boards were produced using Semantan and Beting bamboo bonded with phenol–resorcinol–formaldehyde (PRF) and polyurethane (PUR) adhesives. Different configurations (lay-up patterns and strip arrangements) were used during the consolidation of the laminated boards. The bamboo strips were arranged in three different arrangements, namely vertical, horizontal and mixed, and then assembled into a three-layered structure with two lay-up patterns, which are perpendicular and parallel. Shear performances, such as shear strength, bamboo failure and delamination of the boards, were evaluated. The results revealed that the adhesive type and lay-up pattern were the most influential factors on the shear performance. PRF-bonded laminated bamboo boards outperformed PUR-bonded laminated bamboo boards in terms of shear strength and bamboo failure but PUR bonding had better bond durability as indicated by its low delamination. Boards laminated parallelly significantly outperformed those bonded perpendicularly. As for strip arrangement, PRF-bonded laminated boards were less influenced by it compared to PUR-bonded laminated boards. The results suggested that PRF is a better adhesive for bamboo lamination due to its higher shear performance and more consistent performance across structural configurations (lay-up patterns and strip arrangements). Full article