Search Results (378)

Forward osmosis (FO) membranes face challenges in balancing high water permeability, low reverse salt flux (RSF), and mechanical durability. Although nanopores in graphene have great theoretical potential, the existing methods make it difficult to independently optimize the nanopores of the graphene layer and the microstructure of the substrate without damaging each other. Here, we propose a defect engineering strategy based on oxygen plasma etching to address this collaborative optimization challenge. Monolayer porous graphene (PG) was integrated with polysulfone (Psf) substrates, followed by oxygen plasma etching to introduce nanopores and oxygen-containing functional groups (e.g., carboxyl, hydroxyl). By controlling the etching time to 10 s, the resulting membrane (S-PG10) exhibited a water flux of 0.24 LMH in 0.5 M NaCl, representing an order-of-magnitude increase compared to the pristine graphene membrane (S-G). Remarkably, S-PG10 maintained a high salt rejection (>96%) and a low J_s/J_w (<0.35 g·L⁻¹). Substrate modification via short-term plasma etching (5 min) further doubled the water flux of S*5-PG10 (0.47 LMH in 0.5 M NaCl) by increasing porosity (81.8%→85.6%) and hydrophilicity. However, prolonged etching (>15 min) degraded mechanical strength and increased RSF due to pore structure disruption. To enhance robustness, Poly(D,L-lactic acid) (PDLLA)-doped substrates (S^#-PG) were engineered, with 0.1 wt.% PDLLA optimizing mechanical properties while maintaining low RSF and high flux. Excessive PDLLA (10 wt.%) induced hydrophobicity and crystalline structures, reducing permeability. The study demonstrates that synergistic optimization of plasma etching duration on the graphene selective layer (5~10 s) and substrates (5 min) as well as PDLLA doping (0.1 wt.%) balances pore architecture, surface chemistry, and substrate integrity, achieving FO membranes with superior water-salt selectivity and mechanical stability. These findings provide critical insights into designing high-performance graphene-based membranes for sustainable desalination and water purification. Full article

Globally, freshwater scarcity is driving the urgent demand for advanced and new desalination technologies to overcome the shortage of clean water. Reverse osmosis (RO) membranes dominate seawater and brackish water treatment but are limited by the permeability–selectivity trade-off, fouling, and structural instability. To overcome these challenges, we employed a phase inversion process to fabricate polysulfone (PSF) supports embedded with a graphene oxide–poly(amidoamine) (GO-PAMAM) nanocomposite at three concentrations (0.03, 0.06, and 0.10 wt%), alongside a pristine control membrane with no GO-PAMAM. Systematic variation in GO-PAMAM loading revealed that a 0.06 wt% nanoparticle helps in producing a more uniform polyamide layer that achieves a high NaCl rejection (95.88%) and higher water flux (42.6 L m⁻² h⁻¹). The performance was evaluated at an operating pressure of 20 bar with a feed flow rate of 4 L min⁻¹. The optimized membrane also demonstrated an improved fouling resistance, retaining 93% of its initial flux after fouling. This scalable approach highlights substrate-level modification as an effective strategy for next-generation RO membranes, advancing sustainable and energy-efficient desalination to meet escalating global water demands. Full article

Background: Online hemodiafiltration (HDF) represents the most advanced form of kidney replacement therapy, combining diffusive and convective transport to enhance the removal of uremic toxins across a wide molecular spectrum. Achieving high convective volumes is a key determinant of treatment efficacy and has been associated with improved survival. Beyond small solutes, HDF targets middle molecules and protein-bound uremic toxins (PBUTs), including β₂-microglobulin, inflammatory cytokines, and other large uremic compounds implicated in cardiovascular and systemic complications. Aims: This narrative review examines advances in dialysis membrane materials, dialyzer design, and monitoring technologies that optimize mass transfer in HDF. It focuses on the interplay between membrane permeability, hemocompatibility, and convective dose delivery, and discusses how these engineering developments translate into clinical performance. Key mechanisms: Recent progress in synthetic polymer membranes, particularly polysulfone- and polyethersulfone-based systems, and hollow-fiber manufacturing has enabled improved control of pore size distribution, hydraulic permeability, and sieving characteristics. These developments enhance the clearance of middle molecules and selected PBUTs while preserving essential proteins such as albumin. Mechanistic insights into internal filtration, protein polarization, and Donnan effects highlight the complex transport processes occurring within the dialyzer and their interaction with automated HDF systems. Expanded hemodialysis and high-volume HDF approaches further increase the removal of larger solutes but require careful management to limit albumin loss and maintain hemocompatibility. Clinical implications: Optimized membrane design, combined with advanced HDF machine algorithms, allows delivery of high convective volumes under safe and stable conditions, improving removal of β₂-microglobulin, cytokines, and other clinically relevant toxins associated with inflammation and cardiovascular risk. However, treatment must remain individualized, considering electrolyte balance, albumin preservation, and patient-specific factors such as inflammation and nutritional status. Mechanistic modeling supports understanding of transport phenomena but must be interpreted cautiously when translated into clinical practice. Conclusions: Advances in membrane science, dialyzer engineering, and monitoring technologies have strengthened the role of HDF as a precision-based renal replacement therapy. Continued innovation aimed at optimizing middle-molecule and PBUT clearance while preserving albumin and treatment stability is essential to improve patient outcomes and support the broader implementation of HDF as a mainstream dialysis modality. Full article

Investigation of dialyzer thrombogenicity is a critical step during the development of a new dialyzer. Novel dialyzer membranes aim to reduce the inherent thrombogenic potential of artificial surfaces by, e.g., increasing membrane hydrophilicity. Reliable in vitro testing is fundamental during dialyzer development and must be in line with the current standards. Using the novel FX CorAL dialyzer with its increased membrane hydrophilicity as an example, this study characterizes dialyzer thrombogenicity in an in vitro test setup in line with ISO 10993-4 and identifies factors which influence dialyzer thrombogenicity. In a recirculation setup with human blood, platelet activation (platelet counts, β-thromboglobulin, platelet adsorption), coagulation (thrombin–antithrombin III complex) and complement activation (sC5b-9) were investigated among polysulfone- (FX CorAL, FX CorDiax, Optiflux, xevonta), polyethersulfone- (ELISIO, Revaclear, Theranova) and AN69 ST-based (Nephral) dialyzers. Additionally, the impact of dialysate and electrolyte composition on thrombogenicity was investigated. The FX CorAL showed the lowest platelet activation compared to all poly(ether)sulfone-based dialyzers and lower complement activation compared to most poly(ether)sulfone-based dialyzers and to the Nephral dialyzer. No significant differences were observed between the investigated dialyzers with regard to plasmatic coagulation. Among the tested parameters, the dialyzer showed the strongest impact on the thrombogenicity results. This study proposes guidance on in vitro testing of dialyzer thrombogenicity in line with current standards and may contribute to reducing the current heterogeneity among in vitro hemocompatibility testing. Full article

The development of multifunctional smart packaging materials capable of simultaneously monitoring temperature and suppressing microbial contamination is critical for next-generation food and pharmaceutical safety systems. In this study, we report the design and characterization of a polymeric film integrating a spin crossover (SCO)-based thermochromic sensor with zinc oxide (ZnO) nanoparticles serving as an antimicrobial agent. Beyond the individual functionalities, we demonstrate a synergistic effect between SCO and ZnO components. Notably, the SCO transition of the pristine SCO complex is broadened, and the hysteresis width of the transition is decreased (i.e., from 6 K to 1.5 K, 2 K, and 1.5 K for ZnO loading of 0.5%, 1%, and 2%, respectively), in the polysulfone–SCO–ZnO composites. Migration studies reveal that the co-existence of SCO and ZnO does not disrupt the low release profile of active agents, which remains low across ZnO loadings. The polymeric film exhibited dose-dependent antiproliferative activity against MCF-7 breast cancer cells, with a significant reduction in cell viability observed only at the highest tested concentration, indicating cytotoxic potential. This multifunctional platform represents a promising advancement in smart packaging design, enabling real-time thermal indication combined with the integration of ZnO as a literature-established antimicrobial component, within a non-toxic, and visually transparent system. Collectively, the material’s properties offer promising scalability for both food and pharmaceutical packaging applications where visual clarity, antimicrobial integrity, and temperature monitoring are imperative. Full article

Clean water remains a pressing global challenge and developing membranes that are both efficient and durable is critical. This study combined two polymers, polyethersulfone (PES) and sulfone-modified polysulfone (SPSf), with NiFe-layered double hydroxides (LDHs) to create a new class of multifunctional membranes. The membranes were characterized using FTIR, SEM, water contact angle, and zeta potential. The addition of NiFe-LDH fillers improved the hydrophilicity and surface structure of the membranes and enhanced the separation performance of the resulting membranes. The best-performing membrane (M3, with 2 wt.% NiFe-LDH) delivered pure water flux of about 218 L.m⁻²h⁻¹, which was nearly three times higher than that of the pristine PES/SPSf membrane. Furthermore, M3 removed approximately 92.4% of bovine serum albumin (BSA), attributed to the synergistic combination of size exclusion, electrostatic repulsion, and hydrophilicity. The membrane also showed excellent antifouling properties, maintaining over 65.9% and 71.2% flux recovery after three fouling–cleaning cycles for BSA solution and surface water, respectively. Importantly, the M3 membrane achieved high removal efficiencies for heavy metals, rejecting 91% of Cd²⁺, 93% of Pb²⁺, and 88% of Cu²⁺. These results highlight how the synergy between PES/SPSf and NiFe-LDH can overcome the common challenges of fouling and low metal ion rejection, offering a promising route toward practical and sustainable water treatment solutions. Full article

Polysulfone (PSU) membranes are widely recognized for their thermal stability, mechanical strength, and chemical resistance, making them suitable for diverse separation applications. This review highlights recent advances in PSU membrane development, focusing on fabrication techniques, structural modifications, and emerging applications. Phase inversion remains the predominant method for membrane synthesis, allowing precise control over morphology and performance. Functional enhancements through blending, chemical grafting, and incorporation of nanomaterials—such as metal–organic frameworks (MOFs), carbon nanotubes, and zwitterionic polymers—have significantly improved gas separation, and water purification., In gas separation, PSU-based mixed matrix membranes demonstrate enhanced CO₂/CH₄ selectivity, particularly when integrated with MOFs like ZIF-7 and ZIF-8. In water treatment, PSU membranes effectively remove algal toxins and heavy metals, with surface modifications improving hydrophilicity and antifouling properties. Despite these advancements, challenges remain in optimizing cross-linking strategies and understanding structure–property relationships. This review provides a comprehensive overview of PSU membrane technologies and outlines future directions for their development in sustainable and high-performance separation systems. Full article

Polyelectrolyte microspheres based on a polymer containing sulfonate groups are considered promising drug delivery systems for encapsulating drugs and ensuring their prolonged release. In this study, gel microparticles based on various sulfonate-containing polymers were formed, and their potential as drug delivery systems was evaluated, particularly for the controlled administration of the cytotoxic anthracycline antibiotic doxorubicin and the antifungal drug fuchsine. An undeniable advantage of such gel microspheres is the presence in their structure of sulfonate groups localized both in the surface layer and in the volume. The main monomers used were styrene-4-sulfonic acid sodium salt and 3-sulfopropyl methacrylate potassium salt; spherical, porous microparticles were obtained via free-radical reverse suspension polymerization. Microsphere properties (size, porosity, pore structure, electrical surface properties, and swelling) were tailored by changing the nature of the sulfonate, using a comonomer (vinyl acetate or ethyl acrylate), adding a co-solvent, or modulating the crosslinker composition, which influenced drug loading efficiency (doxorubicin, fuchsine). The gel-like structure of the microspheres was confirmed, and the sulfonate groups were found to be distributed throughout both the surface layer and the internal volume of the microspheres. A comparison was also made with non-porous polymer particles containing sulfonate groups. The sorption capacity of the gel microspheres for doxorubicin was 2.2 mmol/g, significantly higher than the 0.4 mmol/g observed for the non-porous reference particles. The obtained values of doxorubicin sorption on gel microspheres are over 60 times higher than the values reported in the literature. Full article

This work presents a detailed analysis of polysulfone (PSF) based mixed matrix membranes (MMMs) modified with NiMOF@MGO for water purification. Magnetic iron oxide nanoparticles were synthesized and incorporated into the NiMOF@GO framework, with successful formation confirmed by FT-IR, XRD, BET, TGA, and SEM analyses. Membranes were prepared via phase inversion and modified with varying NiMOF@MGO contents. SEM, AFM, and contact angle analyses demonstrated enhanced membrane hydrophilicity with increasing MOF concentration, reducing the contact angle from 59.74° (0.05 wt%) to 49.70° (0.2 wt%). The highest flux of 117.85 L/m²·h was observed for the PMM-0.2 membrane. Heavy metal removal was most efficient at pH 6, with the PMM-0.1 membrane achieving 95.97% and 95.92% rejection for Pb²⁺ and Cu²⁺, respectively. In oil-water separation, PMM-0.1 exhibited optimal performance, with a water flux of 45.84 L/m²·h. Antifouling tests showed the PMM-0.2 membrane had the highest flux recovery of 85.97%, indicating improved fouling resistance. Overall, incorporation of NiMOF@MGO significantly enhanced membrane hydrophilicity, flux, selectivity and antifouling performance, demonstrating its potential for advanced water purification applications. Full article

Membrane separation is a promising, low-energy technology for purifying turquoise hydrogen from methane pyrolysis streams. However, there is a critical knowledge gap between the performance of membrane materials and the practical application of large-scale modules under realistic process conditions. This study evaluates commercial polyimide and polysulfone hollow fiber membranes for H₂/CH₄ separation. The effect of feed composition and pressure on the membrane separation performance were studied, revealing that the separation efficiency is overwhelmingly dominated by concentration polarization, which reduced the H₂/CH₄ separation factor by up to 80% compared to ideal values. Despite this, by optimizing process conditions, we successfully achieved a permeate purity of 99.3% H₂ at 85% recovery. Furthermore, Aspen Plus simulations of an integrated pyrolysis reactor with the membrane unit and a recycle stream demonstrate significant process benefits. The integration increased the H₂ production rate from 10.3 to 17.6 kmol/h and substantially reduced the specific energy consumption from 40.3 to 24.9 kJ/g H₂ compared to non-integrated systems. This work shows that a membrane process can improve not only the product H₂ purity but also the overall energy efficiency of a turquoise hydrogen production process. Full article

This research focuses on developing and optimizing mixed matrix membranes (MMMs) by incorporating graphene oxide (GO) into a polysulfone (PSF) matrix to enhance the separation performance of CO₂ and CH₄. The morphology and gas separation performance of the MMMs were systematically characterized. The incorporation of GO enhanced gas permeation and CO₂/CH₄ selectivity, as evaluated using a gas permeation setup. Notably, the PSF/GO-0.3 wt.% membrane exhibited superior performance, achieving a CO₂ permeability of 21.63 Barrer, among the highest reported for PSF-based MMMs. Additionally, the membrane demonstrated a CO₂/CH₄ selectivity of 14.32, highlighting its effectiveness in distinguishing between the two gases, which is essential for carbon capture and natural gas decontamination applications. The uniform distribution of GO within the polymer matrix contributed to the membrane’s enhanced performance. Furthermore, the MMMs exhibited outstanding resistance to CO₂ plasticization, with the PSF/GO-0.3 wt.% membrane maintaining its performance at pressures up to 10 bar, a significant improvement over the pristine PSF membrane, which failed at 4 bar. The improved plasticization resistance is ascribed to the reinforcing effect of GO, which stabilizes the polymer matrix, minimizing CO₂-induced swelling. The PSF/GO-0.3 wt.% membrane exhibited exceptional CO₂ permeability, selectivity, and plasticization resistance, making it a viable alternative for industrial gas separation applications and outperforming previously reported PSF-based MMMs. Full article

Today, reducing carbon footprints requires the development of technologies to utilize CO₂, particularly by converting it into valuable chemical products. One approach is plasma-catalytic CO₂ splitting into CO and O₂. The task of separating such a ternary mixture is nontrivial and requires the development of an efficient method. In this paper, we have developed a comprehensive scheme for the separation of a CO₂/CO/O₂ mixture using membrane technology. The novelty of this work lies in the development of a complete scheme for separating the products of plasma-chemical decomposition of CO₂ to produce a CO concentrate. The calculations utilized the principle of a reasonable balance between the recovery rate and the energy consumption of the separation process. This scheme allows production of a CO stream with a purity of 99%. To achieve this goal, we have proposed the sequential use of CO₂-selective membranes based on polysiloxane with oligoethyleneoxide side groups (M-PEG), followed by polysulfone (PSF) hollow-fiber membranes to separate CO and O₂. For these membranes, we measured the CO permeability for the first time and obtained the selectivity for CO₂/CO and O₂/CO. The potential of membrane separation was demonstrated through a three-stage process, which includes recycling of the CO removal stream and concentration after CO₂ plasmolysis. This process was calculated to yield a highly pure CO stream containing 99 mol% with a recovery rate of 47.9–69.4%. The specific energy consumption for the separation process was 30.31–0.83 kWh per 1 m³ of feed mixture, and the required membrane area was between 0.1 m² for M-PEG and 42.5–107 m² for PSF, respectively. Full article

Wastewater can be reused in industrial processes, for domestic activities, and for agriculture. This is a strategy to address the global water shortage. Consequently, there is an ongoing search for new materials that can effectively remove contaminants from wastewater, as dyes are considered persistent pollutants. This study synthesized films based on polysulfone with chemically modified ZnO nanoparticles by the sonochemical method for application as an adsorbent material for indigo and crystal violet. The films were characterized by Fourier Transform Infrared Spectroscopy (FT-IR), X-Ray Diffraction (XRD), Thermogranimetric analysis (TGA), and Scanning Electron Microscopy (SEM); changes were observed with the incorporation of the nanoparticles. The results reveal that the films achieved a dye removal of 80 mg/g. The crystallite size was measured using the Scherrer equation for the polysulfone (PSF) sample, which was 0.024 nm, and using the same method the result obtained was 0.048 nm for the PSFZNO2 sample. The modification with L-serine is novel, as it is an amino acid and a non-toxic substance for the human body. There are few studies on this type of reagent regarding the modification of nanoparticles to provide them with different functionalities. This work was carried out in accordance with the principles of green chemistry, specifically using ultrasound technology, which promotes principles 6 and 9 by reducing energy consumption through the use of lower temperatures and short reaction times. Principles 2 and 3 are also addressed by modifying the surface of the nanoparticles directly. This process eliminates the need for intermediate steps or the use of highly toxic reagents. Full article

Polymeric materials have become important components in prefilled syringes, drug delivery systems, and advanced medical devices. Background/Objectives: Nitrogen dioxide gas is used for the terminal sterilization of drug delivery systems. For the implementation of sterilization methods, compatibility with materials must be demonstrated such that the materials maintain product requirements and specifications after sterilization and at the time of use (i.e., product shelf life). Methods: Commonly used polymers were selected based on their chemical structures to provide insight into the nature of reactions that occur at the temperature and NO₂ concentration levels used in the sterilization process. After exposure to the NO₂ process, materials were evaluated for chemical, mechanical, and biocompatibility properties. Results: In this paper, we demonstrated the compatibility of polymers comprising carbonyl, unsaturated ester, and ketone groups which have been used in medical devices sterilized with NO₂. No significant chemical or physical changes were observed upon the treatment of Amorphous Polyester, Polysulfone (PSU), Polycarbonate (PC), PolyEtherEtherKetone (PEEK), PolyArylEtherKetone (PAEK), and Polypropylene (PP) with NO₂ at a sterilization temperature of 20 °C. At this relatively low sterilization temperature, the reactions of NO₂ with the polymer do not typically occur because the activation energies of these reactions require much higher temperatures. Conclusions: Not all materials will be compatible with NO₂ sterilization, and even with the established data, many devices will need to have their polymers evaluated for compatibility before moving to NO₂ sterilization. These results will provide guidance to device designers selecting materials for new drug delivery devices and to regulators that review the safety and efficacy of these devices. Full article

Tailoring the spin crossover (SCO) effect in molecular materials remains a fundamental challenge, driven by the need to control critical parameters, such as the spin transition temperature (T₁/₂), hysteresis width, cooperativity, and switching kinetics for applications in sensing, memory, and actuation devices. SCO behavior is highly sensitive to small changes in the structure or crystal structure of the surrounding environment. In this context, achieving predictable and reproducible control remains elusive. Embedding SCO complexes into polymer matrices offers a more versatile and processable approach, but understanding how matrix–guest interactions affect spin-state behavior is still limited. In this study, we investigate a polymer-mediated strategy to tune SCO properties by incorporating the well-characterized Fe(II) complex [Fe(1,10-phenanthroline)₂(NCS)₂] into three polymers with distinct structural features: polylactic acid (PLA), polystyrene (PS), and polysulfone (PSF). In terms of potential electrostatic interaction between the complex and the polymeric matrixes, the polymers offer distinct features. Either there does not seem to be any specific interaction (PLA case) or, rather, there is π-π stacking between the aromatic rings of the SCO complex, and the corresponding ones present either in the backbone or in the side chain of the polymer (PSF and PS, respectively). The latter can potentially influence spin-state energetics and dynamics. Importantly, we also reveal and quantify the migration behavior of SCO particles within different polymer matrices, an aspect that has not been previously examined in SCO–polymer systems. Using magnetic susceptibility, spectroscopic, diffraction, and migration studies, we show that the polymer environment, PLA as well, actively modulates the SCO response. PSF yields lower T₁/₂, slower switching kinetics, and enhanced retention of the complex, indicative of strong matrix confinement and interaction. In contrast, PLA and PS composites exhibit sharper transitions and higher migration, suggesting weaker interactions and greater mobility. In addition, the semi-crystalline nature of PLA seems to induce the extension of the hysteresis width. These results highlight both the challenge and the opportunity in SCO polymer composites to tune SCO behavior, offering a scalable route toward functional hybrid materials for thermal sensing and responsive devices. Full article