Search Results (24)

This study evaluates the tribological behavior of two elastomeric sealing materials—EPDM and TPV—sliding against 30 wt.% glass fiber-reinforced polyamide 66 (PA66GF30), a composite widely used in structural and guiding components. The application context is low-leakage valve systems in polymer electrolyte membrane fuel cells (PEMFCs), particularly on the cathodic (air) side, where dry contact and low-friction sealing are critical. Pin-on-disk tests were conducted under three normal loads (1, 3, and 6 N) and sliding speeds of approximately 0.05, 0.10, and 0.15 m/s (92, 183, and 286 RPM). The coefficient of friction (CoF), mass loss, and wear morphology were analyzed. TPV generally exhibited lower and more stable friction than EPDM, with CoF values exceeding 1.0 at 1 N but falling within 0.32–0.52 under typical operating conditions (≥3 N). EPDM reached a maximum mass loss of 0.060%, while TPV remained below 0.022%. Microscopy revealed more severe wear features in EPDM, including tearing and abrasive deformation, whereas TPV surfaces displayed smoother, more uniform wear consistent with its dual-phase morphology. These findings support the selection of TPV over EPDM in dry-contact sealing interfaces involving composite counterfaces in PEMFC systems. Full article

The utilization of polyamide 10,12 (PA10,12) composites in various industries has been limited constrained by their inherent low toughness, making it a challenge to achieve a balance between toughness and structural integrity through conventional elastomer addition strategies. Herein, we introduce a straightforward method for the concurrent toughening and reinforcement of PA10,12 composites. This is accomplished by blending polyolefin elastomer (POE) and 3-pentadecylphenol (PDP) with the PA10,12 matrix. The incorporation of 5 wt% PDP effectively blurred the PA10,12/POE interface due to PDP’s role as a compatibilizer. This phenomenon is attributed to the formation of intermolecular hydrogen bonds, as evidenced by Fourier Transform Infrared Spectroscopy (FTIR) analysis. Further investigation, using differential scanning calorimetry (DSC), elucidated the crystallization thermodynamics and kinetics of the resulting binary PA10,12/POE and ternary PA10,12/POE/PDP composites. Notably, the crystallization temperature (T_c) was observed to decrease from 163.1 °C in the binary composite to 161.5 °C upon the addition of PDP. Increasing the PDP content to 10% led to a further reduction in T_c to 159.5 °C due to PDP’s capacity to slow down crystallization. Consequently, the ternary composite of PA10,12/POE/PDP (92/3/5 wt%) demonstrated a synergistic improvement in mechanical properties, with an elongation at break of 579% and a notch impact strength of 61.54 kJ/m². This represents an approximately eightfold increase over the impact strength of unmodified PA10,12. Therefore, our work provides the potential of PDP as a compatibilizer to develop nylon composites with enhanced stiffness and toughness. Full article

The physical blending method was used in order to prepare nitrile-butadiene rubber/polyamide elastomer/single-walled carbon nanotube (NBR/PAE/SWCNT) composites with better thermal-oxidative aging resistance. The interactions between SWCNTs and NBR/PAE were characterized using the Moving Die Rheometer 2000 (MDR 2000), rheological behavior tests, the equilibrium swelling method, and mechanical property tests. The 100% constant tensile stress and hardness of NBR/PAE/SWCNT composites increased from 2.59 MPa to 4.14 MPa and from 62 Shore A to 69 Shore A, respectively, and the elongation decreased from 421% to 355% with increasing SWCNT content. NBR/PAE/SWCNT composites had improved thermal-oxidative aging resistance due to better interactions between SWCNTs and NBR/PAE. During the aging process, the tensile strength and elongation at break decreased with the increase in aging time compared to the unaged samples, and the constant tensile stress gradually increased. There was a more significant difference in the degradation of mechanical properties when aged in a variety of oils. The 100% constant tensile stress of NBR/PAE/SWCNT composites aged in IRM 903 gradually increased with aging time while it gradually decreased in biodiesel. The swelling index gradually increased with increasing SWCNT content. Interestingly, the swelling index of the composites in cyclohexanone decreased with the increase in SWCNT content. The reasons leading to different swelling behaviors when immersed in different kinds of liquids were investigated using the Hansen solubility parameter (HSP) method, which provides an excellent guide for the application of some oil-resistant products. Full article

The search for alternatives to petroleum-based thermoplastic polyamide elastomers (TPAEs) has recently drawn great interest. In this study, a bio-massed TPAE, PA12,36, was synthesized using 1,12-dodecanediamine (DDA) and fatty dimer acid (FDA, Pripol^TM1009) precursors via catalyst and solvent-free melt polycondensation. The molecular structure and molecular weight of the PA12,36 were characterized by ¹H NMR, FTIR, and GPC. PA12,36 displayed a low melting temperature of 85.8 °C, an initial degradation temperature of 425 °C, and a glass-transition temperature of 30.4 °C, whereas it sustained satisfactory tensile strength (10.0 MPa) and superior strain at break (1378%). Furthermore, PA12,36 was foamed by supercritical CO₂, and the cell size, cell density, and porosity were determined. The entangled long-chained FDA component generated a physically crosslinked network, which promoted the melt viscosity of PA12,36 against elongations of foam cell growth and increased foamability significantly. As a result, uniform structured cellular foams with a cell diameter of 15–24 µm and high cell density (10¹¹ cells/cm³–10¹² cells/cm³) were successfully achieved. The foaming window was widened from 76 to 81 °C, and the expansion ratio was increased from 4.8 to 9.6. Additionally, PA12,36 foam with a physically crosslinked structure presented a better creep shape recovery percentage (92–97.9%) and sturdier dimensional stability. This bio-based PA12,36 foam is a promising candidate to replace petroleum-based thermoplastic elastomer foams for engineering applications, particularly shoe soles. Full article

This paper describes the application of poly(ether-block-amide) polymers, so-called Pebax, in fused filament fabrication (FFF). Pebax^® is a thermoplastic elastomer (TPE), a copolymer based on rigid polyamide and soft polyether blocks. By variation of the blocks, unique properties such as soft or rigid behaviour are tailored without additional additives and plasticisers. Pebax^®Rnew^® polyamide blocks are bio-based and made from castor beans that allow the design of sustainable applications. In this study, two types of Pebax were selected, processing parameters were characterised, filaments were extruded and applied to FFF printing, and the final mechanical characteristics were determined. Both types were suitable for FFF processing with improved process stability due to less shear thinning and good mechanical performance. The connection strength between the grades was also described in the design context for complex parts with tailored soft or hard regions. Combining the two materials in one design is a promising concept, and the adhesion strength is close to the strength in the Z-direction of the flexible Pebax^®Rnew^®35R53 grade. Full article

In Situ microfibrillation is an easy and economical processing method, which has drawn wide concern in recent years. In Situ special-shaped microfibrillar composites, which with poly(lactic acid)/polyamide 6 (PA6/PLA) together formed special-shaped microfibrils in polyolefin elastomer (POE) matrix, were successfully prepared by using multistage stretching extrusion technology. Four types of PA6 with different viscosity were utilized to investigate the effect of viscosity ratio of PA6 to PLA on the structure evolution of special-shaped microfibrils and the mechanical properties of POE/(PA6/PLA) composites. The morphological observation showed that the viscosity ratio was closely associated to the size and shape of PA6 and greatly affected the microfibrillar morphology of PLA/PA6. When the viscosity ratio of PA6 to PLA was less than 2.2, the “gourd-skewers-like” structure microfibrils were obtained. When the viscosity ratio of PA6/PLA to 14.2 was further increased, the “trepang” structure microfibrils were dominant. The “gourd skewers” structure microfibrils were favorable to improvement the tensile strength, Young’s modulus, and viscoelastic properties of POE/(PA6/PLA) blends compared to the “trepang” structure microfibrils. In addition, the morphology of microfibrils exhibited a negligible effect on the melting and crystallization temperature and crystallization degree of PLA and POE matrix. This work provides a new strategy for designing the in situ special-shaped microfibrillar composites with improved mechanical properties. Full article

Fully biobased polylactide (PLA)/polyamide-11 (PA11) blends were prepared by melt mixing with an elastomer intermediate phase to address the low elasticity and brittleness of PLA blends. The incorporation of a biobased elastomer made of poly(butylene adipate-co-terephthalate) (PBAT) and polyethylene oxide (PEO) copolymers was found to change the rigid interface between PLA and PA11 into a much more elastic/deformable one as well as promote interfacial compatibility. The interfacial tension of the polymer pairs and spreading coefficients revealed a high tendency of PEO to spread at the PLA/PA11 interface, resulting in a complete wetting regime (interfacial tension of 0.56 mN/m). A fully percolated rubbery phase (PEO) layer at the PLA/PA11 interface with enhanced interfacial interactions and PLA chain mobility contributed to a better distribution of the stress around the dispersed phase, leading to shear yielding of the matrix. The results also show that both the morphological modification and improved compatibility upon PEO addition (up to 20 wt %) contributed to the improved elongation at break (up to 104%) and impact strength (up to 292%) of the ternary PLA/PA11/PEO blends to obtain a super-tough multiphase system. Full article

This paper contributes to a new design of the three-dimensional printable robotic ball joints capable of creating the controllable stiffness linkage between two robot links through pneumatic actuation. The variable stiffness ball joint consists of a soft pneumatic elastomer actuator, a support platform, an inner ball and a socket. The ball joint structure, including the inner ball and the socket, is three-dimensionally printed using polyamide−12 (PA12) by selective laser sintering (SLS) technology as an integral mechanism without the requirement of assembly. The SLS technology can make the ball joint have the advantages of low weight, simple structure, easy to miniaturize and good MRI compatibility. The support platform is designed as a friction-based braking component to increase the stiffness of the ball joint while withstanding the external loads. The soft pneumatic elastomer actuator is responsible for providing the pushing force for the support platform, thereby modulating the frictional force between the inner ball, the socket and the support platform. The most remarkable feature of the proposed variable stiffness design is that the ball joint has ‘zero’ stiffness when no pressurized air is supplied. In the natural state, the inner ball can be freely rotated and twist inside the socket. The proposed ball joint can be quickly stiffened to lock the current position and orientation of the inner ball relative to the socket when the pressurized air is supplied to the soft pneumatic elastomer actuator. The relationship between the stiffness of the ball joint and the input air pressure is investigated in both rotating and twisting directions. The finite element analysis is conducted to optimize the design of the support platform. The stiffness tests are conducted, demonstrating that a significant stiffness enhancement, up to approximately 508.11 N·mm reaction torque in the rotational direction and 571.93 N·mm reaction torque in the twisting direction at the pressure of 400 kPa, can be obtained. Multiple ball joints can be easily assembled to form a variable stiffness structure, in which each ball joint has a relative position and an independent stiffness. Additionally, the degrees of freedom (DOF) of the ball joint can be readily restricted to build the single-DOF or two-DOFs variable stiffness joints for different robotic applications. Full article

The rapid development of the polymeric materials market has created an urgent demand for the thermoplastic polyamide elastomer (TPAE) owing to its greater functionality, and ability to be synthesized via a facile and industrial route. In this work, a series of novel silicone-containing polyamides (PA1212/Si12) were successfully synthesized from 1,12-dodecarboxylic acid (LA), 1,12-dodecarbondiamine (DMDA), and 1,3-bis (amino-propyl) tetramethyldisiloxane (BATS), via a one-pot melt polycondensation method in the absence of a catalyst. FTIR, ¹H-NMR, GPC and inherent viscosity results cohesively prove that the polymerization of monomers was well conducted, and the chemical structure was in high accordance with the design. As expected, the Si12 unit-content of the copolymers regulate the properties of the series. As the feeding ratio of BATS in the diamines increases from 5 mol% to 40 mol%, the thermal transition temperatures, T_g and T_m, decline steadily before finally stabilizing at ~6 °C and 160 °C, respectively, indicating that the co-polyamides possess improved chain flexibility but restricted crystallization ability. The conspicuous evolution in crystalline morphology of the series was observed by XRD and AFM. The increased PA Si12 phase induces the crystallized PA 1212 phase to transit from a thermally-favorable large and rigid crystal structure (α phase) to a kinetically-favorable small and ductile crystal structure (γ phase). Reflected in their stress–strain behavior, PA1212/Si12 copolymers are successfully tailored from rigid plastic to ductile elastomer. The tensile strength mildly drops from above 40 MPa to ~30 MPa while the reversible elongation increases from ~50% to approximately 350%. Accordingly, the moderate surface tension differences in the monomers facilitate the efficient conduction of the co-polymerization process, and the distributed short siloxane unit in the backbone fulfills the copolymer with desirable elasticity. Interestingly, the novel silicone-containing polyamides also display Si12 unit-content dependent flame retardancy, humidity stability, and unconventional solid-state fluorescence properties. The elastomers exhibit a low bibulous rate and anti-fouling characteristics to dye droplets and mud contamination, pass the V–1 rating (UL 94) with a constantly declining PHRR value, and emit blue luminescence under a 365 nm light source. Herein, we propose a new facile strategy for developing a high-performance and multifunctional silicone-modified polyamide, which bears promising industrialization potential. In addition, this first reported silicone-containing thermoplastic polyamide elastomer, which is self-extinguishing, anti-fouling and blue-luminescent, will further broaden the application potential of thermoplastic polyamide elastomers. Full article

Additive manufacturing (AM) of polymeric materials offers many benefits, from rapid prototyping to the production of end-use material parts. Powder bed fusion (PBF), more specifically selective laser sintering (SLS), is a very promising AM technology. However, up until now, most SLS research has been directed toward polyamide powders. In addition, only basic models have been put forward that are less directed to the identification of the most suited operating conditions in a sustainable production context. In the present combined experimental and theoretical study, the impacts of several SLS processing parameters (e.g., laser power, part bed temperature, and layer thickness) are investigated for a thermoplastic elastomer polyester by means of colorimetric, morphological, physical, and mechanical analysis of the printed parts. It is shown that an optimal SLS processing window exists in which the printed polyester material presents a higher density and better mechanical properties as well as a low yellowing index, specifically upon using a laser power of 17–20 W. It is further highlighted that the current models are not accurate enough at predicting the laser power at which thermal degradation occurs. Updated and more fundamental equations are therefore proposed, and guidelines are formulated to better assess the laser power for degradation and the maximal temperature achieved during sintering. This is performed by employing the reflection and absorbance of the laser light and taking into account the particle size distribution of the powder material. Full article

In many textile fields, such as industrial structures or clothes, one way to detect a specific liquid leak is the electrical conductivity variation of a yarn. This yarn can be developed using melt spun of Conductive Polymer Composites (CPCs), which blend insulating polymer and electrically conductive fillers. This study examines the influence of the proportions of an immiscible thermoplastic/elastomer blend for its implementation and its water detection. The thermoplastic polymer used for the detection property is the polyamide 6.6 (PA6.6) filled with enough carbon nanotubes (CNT) to exceed the percolation threshold. However, the addition of fillers decreases the polymer fluidity, resulting in the difficulty to implement the CPC. Using an immiscible polymers blend with an elastomer, which is a propylene-based elastomer (PBE) permits to increase this fluidity and to create a flexible conductive monofilament. After characterizations (morphology, rheological and mechanical) of this blend (PA6.6_CNT/PBE) in different proportions, two principles of water detection are established and carried out with the monofilaments: the principle of absorption and the short circuit. It is found that the morphology of the immiscible polymer blend had a significant role in the water detection. Full article

Powder bed fusion of polymers is becoming increasingly adopted by a variety of industries to tailor the strength, weight and functionality of end-use products. To meet the high standards of the modern manufacturing industry, parts built with powder bed fusion require consistent properties and to be free of defects, which is intrinsically connected to the quality of the powder bed prior to melting. The hypothesis of this work is that the roughness of the top surface of an unmelted powder bed can serve as a proxy for the powder bed density, which is known to correlate with final part density. In this study, a laser line scan profilometer is integrated onto the recoater arm of a custom powder test bench, which is able to automatically create layers of powder. A diverse group of polymers was investigated including polyamide 12 (PA12), polyamide 11 (PA11), polypropylene (PP), and a thermoplastic elastomer (TPU) under different recoating speed in order to increase the variance of the dataset. Data analytics were employed to compare roughness to measured powder bed density and a statically significant correlation was established between them. Full article

Multi-walled carbon nanotubes (CNTs) were added to provide electrical conductivity to bio-based polymer blends with improved toughness (based on commercially available Pebax thermoplastic elastomers and bio-based polyamide 4,10). A preliminary study including three different Pebax grades was carried out to select the grade and the composition that would best improve the impact properties of PA410. Thus, tough multiphasic PA/Pebax/CNT nanocomposites (NCs) with enhanced electrical conductivity were obtained. The CNTs were added either: (1) in the form of pristine nanotubes or (2) in the form of a PA6-based masterbatch. Hence, PA410/Pebax/CNT ternary NCs and PA410/PA6/Pebax/CNT quaternary NCs were obtained, respectively, up to a CNT content of 1 wt%. The ternary and quaternary NCs both showed similar mechanical and electrical properties. The electrical percolation threshold decreased with respect to previously studied corresponding NCs without Pebax, i.e., PA410/CNT and PA410/PA6/CNT, due to the partial volume exclusion effect of Pebax over the CNTs that were dispersed mainly in the PA matrix; materials with percolation concentrations as low as 0.38 wt% were obtained. With respect to mechanical properties, contrary to the NCs without Pebax, all the PA/Pebax/CNT NCs showed a ductile behavior and impact strength values that were from three to five-fold higher than that of the pure PA410. Full article

Renewable polymers with self-healing ability, excellent elongation, hydrophobicity, and selective oil absorption attributes are of interest for an extensive range of applications, such as e-skin, soft robots, wearable devices, and cleaning up oil spills. Herein, two fully renewable eco-friendly polyamide (PA)-based self-healing elastomers (namely, PA36,IA, and PA36,36) were prepared by a facile and green one-pot melt polycondensation of itaconic acid (IA), Pripol^TM 1009, and Priamine^TM 1075 monomers. The molecular structures of these PAs were analyzed by FITR, ¹H NMR, and ¹³C NMR. The distinct structure of these PAs shows superior strain values (above 2300%) and high ambient temperature autonomous self-healing ability. Interestingly, the synthesized renewable PA36,36 showed zero water absorption values and hydrophobic properties with a contact angle of θ = 91° compared to the synthesized PA36,IA and other previously reported PAs. These excellent attributes are due to the low concentration of amide groups, the highly entangled main chains, the intermolecular diffusion, the manifold dangling chains, and the numerous reversible physical bonds within the renewable PAs. Furthermore, the hydrophobic properties may aid in the selective oil absorption of the PA36,36-based foam, for which PA36,36 foam is produced by the green supercritical carbon dioxide (scCO₂) batch foaming process. The PA36,36 foam with a microporous cellular structure showed better absorption capacity and high stability in repeated use. Due to these advantages, these bio-based PAs have potential for the production of eco-friendly self-healing materials, superabsorbent foams, and other polymeric materials. Full article

Novel thermoplastic polyamide elastomers (TPAEs) consisting of long-chain semicrystalline polyamide 1212 (PA1212) and amorphous polyetheramine were synthesized via one-pot melt polycondensation. The method provides accessible routes to prepare TPAEs with a high tolerance of compatibility between polyamide and polyether oligomers compared with the traditional two-step method. These TPAEs with 10 wt % to 76 wt % of soft content were obtained by reaction of dodecanedioic acid, 1,12-dodecanediamine, and poly(propylene glycol) (PPG) diamine. The structure–property relationships of TPAEs were systematically studied. The chemical structure and the morphologic analyses have revealed that microphase separation occurs in the amorphous region. The TPAEs that have long-chain PPG segments consist of a crystalline polyamide domain, amorphous polyamide-rich domain, and amorphous polyetheramine-rich domain, while the ones containing short-chain PPG segments comprise of a crystalline polyamide domain and miscible amorphous polyamide phase and amorphous polyetheramine phase due to the compatibility between short-chain polyetheramine and amorphous polyamide. These novel TPAEs show good damping performance at low temperature, especially the TPAEs that incorporated 76 wt % and 62 wt % of PPG diamine. The TPAEs exhibit high elastic properties and low residual strain at room temperature. They are lightweight with density between 1.01 and 1.03 g/cm³. The long-chain TPAEs have well-balanced properties of low density, high elastic return, and high shock-absorbing ability. This work provides a route to expand TPAEs to damping materials with special application for sports equipment used in extremely cold conditions such as ski boots. Full article