Search Results (10)

Fused filament fabrication (FFF) is a widely used additive manufacturing technique that enables the rapid, layer-by-layer creation of parts. However, its traditional planar deposition approach can produce strong material anisotropy in terms of moduli and strengths, especially when fiber-reinforced polymers are processed. These characteristics limit the application of FFF in high-performance fields. This study introduces a novel FFF printing technique, termed z-stitching, which incorporates interlocking stitch patterns to enhance interlayer interaction and reduce anisotropy. A z-stitching algorithm was developed to explain the toolpath and material deposition. Using polymer filaments, samples employing the z-stitching technique were produced as a proof of concept. Moreover, experiments were conducted to explore the mechanical properties of samples made using z-stitching. Test results in terms of moduli and strengths in different principal material directions, as well as an isotropy ratio, were contrasted with the mechanical properties of samples made using traditional FFF. The experiments showed an overall enhanced mechanical performance of parts made using z-stitching. A printing time analysis was also performed, revealing that z-stitching printing time is approximately 14% longer than that of the comparable traditional FFF processes. This study establishes a foundation for the further optimization of z-stitching and its adoption in industrial-scale additive manufacturing for structures in high-performance applications. Full article

Bone is a natural composite of the hierarchical arrangement of mineralized collagen fibrils in various orientations. This study aims to understand how the orientation of the bone mineral, guiding the removal of water contained in the humidity-responsive layers during dehydration, affects its mechanical properties. A sublamellar pattern with mineralized collagen fibrils oriented between 0° to 150° at 5° angles was the model studied. Using basic transformational computational methods, dimensional change was calculated in the transverse and oblique planes of osteonal lamellar bone while considering bone components sensitive to dehydration in radial, tangential, and axial orientations. The anisotropy ratios of the change in the dimension of the variable mineralized collagen fibril orientations calculated using the computed model displayed values ranging between 0.847 to 2.092 for the transverse plane and 0.9856 to 1.0207 for the oblique plane. A comparison of the anisotropy results of the suggested model indicated that they approach the experimental results of both transversely and obliquely cut samples. As collagen fibril and mineral orientation take place both temporally and spatially in relationship with the static and dynamic loads placed on the different volumes of bone, the results may imply that the mechanical demands involved in bone resorption and deposition contribute to the formation of this multi-faceted and hierarchically structured natural composite. Full article

The interrelation between Reynolds stresses and their dissipation rate tensors for different Karlovitz number values was analysed using a direct numerical simulation (DNS) database of turbulent statistically planar premixed H₂-air flames with an equivalence ratio of 0.7. It was found that a significant enhancement of Reynolds stresses and dissipation rates takes place as a result of turbulence generation due to thermal expansion for small and moderate Karlovitz number values. However, both Reynolds stresses and dissipation rates decrease monotonically within the flame brush for large Karlovitz number values, as the flame-generated turbulence becomes overridden by the strong isotropic turbulence. Although there are similarities between the anisotropies of Reynolds stress and its dissipation rate tensors within the flame brush, the anisotropy tensors of these quantities are found to be non-linearly related. The predictions of three different models for the dissipation rate tensor were compared to the results computed from DNS data. It was found that the model relying upon isotropy and a linear dependence between the Reynolds stress and its dissipation rates does not correctly capture the turbulence characteristics within the flame brush for small and moderate Karlovitz number values. In contrast, the models that incorporate the dependence of the invariants of the anisotropy tensor of Reynolds stresses were found to capture the components of dissipation rate tensor for all Karlovitz number conditions. Full article

The article focuses on the deformation and strain-stress analysis of the Earth’s crust under external thermal loading. More specifically, the influence of cyclic changes in the surface temperature field on the stress and displacement inside the crust over a two-year time span is investigated. The finite element program MSC.Marc Mentat was used to calculate the stresses and displacements. For practical analysis reasons, the Earth’s crust is simplified as a planar, piecewise homogeneous, isotropic model (plane strain), and time-varying temperature functions of illumination (thermal radiation) from the Sun are considered in the local isotropy sections of the model. Interaction between the Earth’s crust and mantle is defined by the Winkler elastic foundation. By applying a probabilistic approach (Monte Carlo Method), a new stochastic model of displacements and stresses and new information on crustal displacements relative to the Earth’s mantle were obtained. The results proved the heating influence of the Sun on the Earth’s crust and plate tectonics. Full article

The characterisation of small-scale turbulence has been an active area of research for decades and this includes, particularly, the analysis of small-scale isotropy, as postulated by Kolmogorov. In particular, the question if the dissipation tensor is isotropic or not, and how it is related to the anisotropy of the Reynolds stresses is of particular interest for modelling purposes. While this subject has been extensively studied in the context of isothermal flows, the situation is more complicated in turbulent reacting flows because of heat release. Furthermore, the landscape of Computational Fluid Dynamics is characterised by a multitude of methods ranging from Reynolds-averaged to Large Eddy Simulation techniques, and they address different ranges of scales of the turbulence kinetic energy spectrum. Therefore, a multiscale analysis of the anisotropies of Reynolds stress, dissipation and sub-grid scale tensor has been performed by using a DNS database of statistically planar turbulent premixed flames. Results show that the coupling between dissipation tensor and Reynolds stress tensor is weaker compared to isothermal turbulent boundary layer flows. In particular, for low and moderate turbulence intensities, heat release induces pronounced anisotropies which affect not only fluctuation strengths but also the characteristic size of structures associated with different velocity components. Full article

This paper describes the optimal design of a 3-DOF redundant planar parallel kinematic mechanism (PKM) based finishing cut stage to improve the surface roughness of FDM 3D printed sculptures. First, to obtain task-optimized and singularity minimum workspace of the redundant PKM, a weighted grid map based design optimization was applied for a task-optimized workspace without considering the redundancy. For the singularity minimum workspace, the isotropy and manipulability of the end effector of the PKM were carefully modeled under the previously obtained redundancy for optimality. It was confirmed that the workspace size increased by 81.4%, and the internal singularity significantly decreased. To estimate the maximum rated torque and torsional stiffness of all active joints and prevent an undesired end effector displacement of more than 200 μ$\mathsf{\mu }\mathrm{m}$, a kinematic stiffness model composed of active and passive kinematic stiffness was derived from the virtual work theorem, and the displacement characteristic at the end effector was examined by applying the reaction force for the PLA surface finishing as an external force acting at the end effector. It was confirmed that the displacement of the end effector of a 1-DOF redundant PKM was not only less than 200 μ$\mathsf{\mu }\mathrm{m}$ but also decreased from 40.9% to 67.4% compared to a nonredundant actuation. Full article

This research presents an easy to fabricate isotropic printed arc antenna element to be used for direction of arrival (DoA) arrays. The proposed antenna exhibits a total gain variation of 0.5 dB over the entire sphere for 40 MHz impedance bandwidth at 1 GHz, which is the best design isotropy reported in literature so far. In addition, the isotropic bandwidth of the antenna for total gain variation of ≤3 dB is 225 MHz with 86% efficiency. The isotropic wire antenna is first designed and simulated in Numerical Electromagnetic code (NEC). An equivalent printed antenna is then simulated in CST, where single (short circuited) stub is integrated with the antenna for input matching and the results of NEC simulations are verified. The planar antenna is then manufactured using FR4 substrate for measurements. Good agreement between the measured and simulated results is observed, however the total gain variation is increased to 2 dB for the fabricated antenna. This is because of the unavoidable field scattering from the antenna substrate, the feed cables, and the antenna testing platform. Full article

Grid turbulence is considered to be a canonical case of turbulent flow. In the presented paper, the flow structure is analyzed from the point of view of mixing properties, where vortical structures and their properties play a significant role. That is why the effect of various length-scales in turbulence is studied separately. The experimental study uses the Particle Image Velocimetry (PIV) method. The original method for spatial spectrum evaluation is applied. Results on vortex spatial spectrum and isotropy are presented. The scaling of turbulent kinetic energy (TKE) is measured; furthermore, the TKE is decomposed according to the length-scales of the fluctuations. By this method, we found that the decay of TKE associated with the smallest length-scales is more sensitive to the Reynolds number than that at larger length-scales. The TKE at the largest investigated length-scales decays more slowly. The turbulence decay-law is studied for various Reynolds numbers. The second and fourth statistical moments of vorticity are evaluated at various Reynolds numbers and distances from the grid. The isotropy is investigated in the sense of ratio of fluctuations in stream-wise to span-wise directions as the used data are captured using the planar PIV method. The full 3D fluctuation invariants were investigated in a representative position by means of the Stereo-PIV method. Full article

The impact of asymmetric cold rolling was quantitatively assessed for an industrial aluminum alloy AA 5454. The asymmetric rolling resulted in lower rolling forces and higher strains compared to conventional symmetric rolling. In order to demonstrate the positive effect on the mechanical properties with asymmetric rolling, tensile tests, plastic-strain-ratio tests and hardness measurements were conducted. The improvements to the microstructure and the texture were observed with a light and scanning electron microscope; the latter making use of electron-backscatter diffraction. The result of the asymmetric rolling was a much lower planar anisotropy and a more homogeneous metal sheet with finer grains after annealing to the soft condition. The increased isotropy of the deformed and annealed aluminum sheet is a product of the texture heterogeneity and reduced volume fractions of separate texture components. Full article

Variable-Stiffness Actuators are continuously increasing in importance due to their characteristics that can be beneficial in various applications. It is undisputed that several one-degree-of-freedom (DoF) solutions have been developed thus far. The aim of this work is to introduce an original two-DoF planar variable-stiffness mechanism, characterized by an orthogonal arrangement of the actuation units to favor the isotropy. This device combines the concepts forming the basis of a one-DoF agonist-antagonist variable-stiffness mechanism and the rigid planar parallel and orthogonal kinematic one. In this paper, the kinematics and the operation principles are set out in detail, together with the analysis of the mechanism stiffness. Full article