Search Results (34)

Surface defects of photovoltaic (PV) cells can seriously affect power generation efficiency. Accurately detecting such defects and handling them in a timely manner can effectively improve power generation efficiency. Aiming at the high-precision and real-time requirements for surface defect detection during the use of PV cells, this paper proposes a PV cell surface defect detection algorithm based on SEC-YOLOv8. The algorithm first replaces the Spatial Pyramid Pooling Fast module with the SPPELAN pooling module to reduce channel calculations between convolutions. Second, an ECA attention mechanism is added to enable the model to pay more attention to feature extraction in defect areas and avoid target detection interference from complex environments. Finally, the upsampling operator CARAFE is introduced in the Neck part to solve the problem of scale mismatch and enhance detection performance. Experimental results show that the improved model achieves a mean average precision (mAP@0.5) of 69.2% on the PV cell dataset, which is 2.6% higher than the original network, which is designed to achieve a superior balance between the competing demands of accuracy and computational efficiency for PV defect detection. Full article

Bird-dropping fouling and hotspot anomalies remain the most prevalent and detrimental defects in utility-scale photovoltaic (PV) plants; their co-occurrence on a single module markedly curbs energy yield and accelerates irreversible cell degradation. However, markedly disparate visual–thermal signatures of the two phenomena impede high-fidelity concurrent detection in existing robotic inspection systems, while stringent onboard compute budgets also preclude the adoption of bulky detectors. To resolve this accuracy–efficiency trade-off for dual-defect detection, we present YOLOv8-SG, a lightweight yet powerful framework engineered for mobile PV inspectors. First, a rigorously curated multi-modal dataset—RGB for stains and long-wave infrared for hotspots—is assembled to enforce robust cross-domain representation learning. Second, the HSV color space is leveraged to disentangle chromatic and luminance cues, thereby stabilizing appearance variations across sensors. Third, a single-head self-attention (SHSA) block is embedded in the backbone to harvest long-range dependencies at negligible parameter cost, while a global context (GC) module is grafted onto the detection head to amplify fine-grained semantic cues. Finally, an auxiliary bounding box refinement term is appended to the loss to hasten convergence and tighten localization. Extensive field experiments demonstrate that YOLOv8-SG attains 86.8% mAP@0.5, surpassing the vanilla YOLOv8 by 2.7 pp while trimming 12.6% of parameters (18.8 MB). Grad-CAM saliency maps corroborate that the model’s attention consistently coincides with defect regions, underscoring its interpretability. The proposed method, therefore, furnishes PV operators with a practical low-latency solution for concurrent bird-dropping and hotspot surveillance. Full article

The transition to renewable energy requires sustainable solar manufacturing through optimized Production–Usage–Recycling (PUR) cycles, where electromagnetic (EM) sensing offers non-destructive monitoring solutions. This review categorizes EM methods into low- (<100 MHz) and medium-frequency (100 MHz–10 GHz) techniques for material evaluation, defect detection, and performance optimization throughout the solar lifecycle. During production, eddy current testing and impedance spectroscopy improve quality control while reducing waste. In operational phases, RFID-based monitoring enables continuous performance tracking and early fault detection of photovoltaic panels. For recycling, electrodynamic separation efficiently recovers materials, supporting circular economies. The analysis demonstrates the unique advantages of EM techniques in non-contact evaluation, real-time monitoring, and material-specific characterization, addressing critical sustainability challenges in photovoltaic systems. By examining capabilities and limitations, we highlight EM monitoring’s transformative potential for sustainable manufacturing, from production quality assurance to end-of-life material recovery. The frequency-based framework provides manufacturers with physics-guided solutions that enhance efficiency while minimizing environmental impact. This comprehensive assessment establishes EM technologies as vital tools for advancing solar energy systems, offering practical monitoring approaches that align with global sustainability goals. The review identifies current challenges and future opportunities in implementing these techniques, emphasizing their role in facilitating the renewable energy transition through improved resource efficiency and lifecycle management. Full article

The performance of photovoltaic modules determines the lifetime of solar cells; however, accurate detection remains a challenge when facing smaller defects. To address this problem, in this paper, we propose a YOLO-WAD model based on YOLOv10n. Firstly, we replace C2f (CSP bottleneck with two convolutions) with C2f-WTConv (CSP bottleneck with two convolutions–wavelet transform convolution) in the backbone network to enlarge the receptive field and better extract the features of small-target defects (hot spots). Secondly, an ASF structure is introduced in the neck, which effectively fuses the different levels of output features extracted by the backbone network and enhances the model’s ability to detect small objects. Subsequently, an additional detection layer is added to the neck, and C2f is replaced by C2f-EMA (CSP bottleneck with two convolutions–efficient multi-scale attention mechanism), which can redistribute feature weights and prioritize relevant features and spatial details across image channels to improve feature extraction. Finally, the DyHead (dynamic head) detection head is introduced, which enables comprehensive scale, spatial, and channel awareness. This greatly enhances the model’s ability to classify and localize small-target defects. The experimental results show that YOLO-WAD detects our dataset with an overall accuracy of 95.6%, with the small-target defect detection accuracy reaching 86.3%, which is 4.1% and 9.5% higher than YOLOv10n and current mainstream models, verifying the feasibility of our algorithm. Full article

To address the challenges posed by complex backgrounds and the low occurrence in photovoltaic cell images captured by industrial sensors, we propose a novel defect detection method: MRA-YOLOv8. First, a multi-branch coordinate attention network (MBCANet) is introduced into the backbone. The coordinate attention network (CANet) is incorporated to mitigate the noise impact of background information on the detection task, and multiple branches are employed to enhance the model’s feature extraction capability. Second, we integrate a multi-path feature extraction module, ResBlock, into the neck. This module provides finer-grained multi-scale features, improving feature extraction from complex backgrounds and enhancing the model’s robustness. Finally, we implement alpha-minimum point distance-based IoU (AMPDIoU) to the head. This loss function enhances the accuracy and robustness of small object detection by integrating minimum point distance-based IoU (MPDIoU) and Alpha-IoU methods. The results demonstrate that MRA-YOLOv8 outperforms other mainstream methods in detection performance. On the photovoltaic electroluminescence anomaly detection (PVEL-AD) dataset, the proposed method achieves a mAP₅₀ of 91.7%, representing an improvement of 3.1% over YOLOv8 and 16.1% over detection transformer (DETR). On the SPDI dataset, our method achieves a mAP₅₀ of 69.3%, showing a 2.1% improvement over YOLOv8 and a 6.6% improvement over DETR. The proposed MRA-YOLOv8 also exhibits great deployment potential. It can be effectively integrated with drone-based inspection systems, allowing for efficient and accurate PV plant inspections. Moreover, to tackle the issue of data imbalance, we propose generating synthetic defect data via generative adversarial networks (GANs), which can supplement the limited defect samples and improve the model’s generalization ability. Full article

Maintenance and monitoring of solar photovoltaic (PV) systems are essential for enhancing reliability, extending lifespan, and maintaining efficiency. Some defects in PV cells cannot be detected through output measurements due to the string configuration of interconnected cells. Inspection methods such as thermal imaging, electroluminescence, and photoluminescence are commonly used for fault detection. Among these, thermal imaging is widely adopted for diagnosing PV modules due to its rapid procedure, affordability, and reliability in identifying defects. Similarly, current–voltage (I-V) curve analysis provides valuable insights into the electrical performance of solar cells, offering critical information on potential defects and operational inconsistencies. Different data types can be effectively managed and analyzed using artificial intelligence (AI) algorithms, enabling accurate predictions and automated processing. This paper presents the development of a machine learning algorithm utilizing transfer learning, with thermal imaging and I-V curves as dual and single inputs, to validate its effectiveness in detecting faults in PV cells at King Saud University, Riyadh. Findings demonstrate that integrating thermal images with I-V curve data significantly enhances defect detection by capturing both surface-level and performance-based information, achieving an accuracy and recall of more than 98% for both dual and single inputs. The approach reduces resource requirements while improving fault detection accuracy. With further development, this hybrid method holds the potential to provide a more comprehensive diagnostic solution, improving system performance assessments and enabling the adoption of proactive maintenance strategies, with promising prospects for large-scale solar plant implementation. Full article

Given the high computational complexity and poor real-time performance of current photovoltaic cell surface defect detection methods, this study proposes a lightweight model, YOLOv8-FSD, based on YOLOv8. By introducing the FasterNet network to replace the original backbone network, computational complexity and memory access are reduced. A thin neck structure designed based on hybrid convolution technology is adopted to reduce model parameters and computational load further. A lightweight dynamic feature upsampling operator improves the feature map quality. Additionally, the regularized Gaussian distribution distance loss function is used to enhance the detection ability for small target defects. Experimental results show that the YOLOv8-FSD lightweight algorithm improves detection accuracy while significantly reducing the number of parameters and computational requirements compared to the original algorithm. This improvement provides an efficient, accurate, and lightweight solution for PV cell defect detection. Full article

With the increase of photovoltaic (PV) penetration in the power grid, the reliability and longevity of PV modules are important for improving their payback period and reducing recycling needs. Although the performance of PV systems has been optimized to achieve a multi-fold increase in their electricity generation compared to ten years ago, improvements in lifespan have received less attention. Appropriate operation and maintenance measures are required to mitigate their aging. PV cells and modules are subject to various degradation mechanisms, which impact their long-term performance and reliability. Understanding these degradation processes is crucial for improving the lifetime and sustainability of solar energy systems. In this context, this review summarizes the current knowledge on key degradation mechanisms (intrinsic, extrinsic, and specific) affecting PV modules, as well as on-site and remote sensing methods for detecting PV module defects and the mitigation strategies employed for enhancing their operational lifetime under different climatic conditions in the global environment. Full article

This study presents an advanced defect detection approach for solar cells using the YOLOv10 deep learning model. Leveraging a comprehensive dataset of 10,500 solar cell images annotated with 12 distinct defect types, our model integrates Compact Inverted Blocks (CIBs) and Partial Self-Attention (PSA) modules to enhance feature extraction and classification accuracy. Training on the Viking cluster with state-of-the-art GPUs, our model achieved remarkable results, including a mean Average Precision (mAP@0.5) of 98.5%. Detailed analysis of the model’s performance revealed exceptional precision and recall rates for most defect classes, notably achieving 100% accuracy in detecting black core, corner, fragment, scratch, and short circuit defects. Even for challenging defect types such as a thick line and star crack, the model maintained high performance, with accuracies of 94% and 96%, respectively. The Recall–Confidence and Precision–Recall curves further demonstrate the model’s robustness and reliability across varying confidence thresholds. This research not only advances the state of automated defect detection in photovoltaic manufacturing but also underscores the potential of YOLOv10 for real-time applications. Our findings suggest significant implications for improving the quality control process in solar cell production. Although the model demonstrates high accuracy across most defect types, certain subtle defects, such as thick lines and star cracks, remain challenging, indicating potential areas for further optimization in future work. Full article

Defects in photovoltaic (PV) panels can significantly reduce the power generation efficiency of the system and may cause localized overheating due to uneven current distribution. Therefore, adopting precise pixel-level defect detection, i.e., defect segmentation, technology is essential to ensuring stable operation. However, for effective defect segmentation, the feature extractor must adaptively determine the appropriate scale or receptive field for accurate defect localization, while the decoder must seamlessly fuse coarse-level semantics with fine-grained features to enhance high-level representations. In this paper, we propose a Progressive Deformable Transformer (PDeT) for defect segmentation in PV cells. This approach effectively learns spatial sampling offsets and refines features progressively through coarse-level semantic attention. Specifically, the network adaptively captures spatial offset positions and computes self-attention, expanding the model’s receptive field and enabling feature extraction across objects of various shapes. Furthermore, we introduce a semantic aggregation module to refine semantic information, converting the fused feature map into a scale space and balancing contextual information. Extensive experiments demonstrate the effectiveness of our method, achieving an mIoU of 88.41% on our solar cell dataset, outperforming other methods. Additionally, to validate the PDeT’s applicability across different domains, we trained and tested it on the MVTec-AD dataset. The experimental results demonstrate that the PDeT exhibits excellent recognition performance in various other scenarios as well. Full article

Solar energy plays a major role in the transition to renewable energy. To ensure that large-scale photovoltaic (PV) power plants operate at their full potential, their monitoring is essential. It is common practice to utilize drones equipped with infrared thermography (IRT) cameras to detect defects in modules, as the latter can lead to deviating thermal behavior. However, IRT images can also show temperature hot-spots caused by inhomogeneous soiling on the module’s surface. Hence, the method does not differentiate between defective and soiled modules, which may cause false identification and economic and resource loss when replacing soiled but intact modules. To avoid this, we propose to detect spatially inhomogeneous soiling losses and model temperature variations explained by soiling. The spatially resolved soiling information can be obtained, for example, using aerial images captured with ordinary RGB cameras during drone flights. This paper presents an electrothermal model that translates the spatially resolved soiling losses of PV modules into temperature maps. By comparing such temperature maps with IRT images, it can be determined whether the module is soiled or defective. The proposed solution consists of an electrical model and a thermal model which influence each other. The electrical model of Bishop is used which is based on the single-diode model and replicates the power output or consumption of each cell, whereas the thermal model calculates the individual cell temperatures. Both models consider the given soiling and weather conditions. The developed model is capable of calculating the module temperature for a variety of different weather conditions. Furthermore, the model is capable of predicting which soiling pattern can cause critical hot-spots. Full article

Considering the defect detection issues in electroluminescence (EL) of photovoltaic (PV) cell systems, lots of factors result in performance degradation, including defect diversity, data imbalance, scale difference, etc. Focal-EIoU loss, an effective defect detection solution for EL, is proposed based on the improved YOLOv5. Firstly, by analyzing the detection background and scale characteristics of EL defects, a binary classification is carried out in the system. Subsequently, a cascade detection network based on YOLOv5 is designed to further extract features from the binary-classified defects. The defect localization and classification are achieved in this way. To address the problem of imbalanced defect samples, a loss function is designed based on EIoU and Focal-F1 Loss. Experimental results are illustrated to show the effectiveness. Compared with the existing CNN-based deep learning approaches, the proposed focal loss calculation-based method can effectively improve the performance of handling sample imbalance. Moreover, in the detection of 12 types of defects, the Yolov5 algorithms can always obtain higher MAP (mean average precision) even with different parameter levels (Yolov5m: 0.791 vs. 0.857, Yolov5l: 0.798 vs. 0.862, Yolov5x: 0.802 vs. 0.867, Yolov5s: 0.793 vs. 0.865). Full article

The maintenance of photovoltaic (PV) power plants is of central importance for their yield. To reach higher efficiencies in PV parks, it is helpful to detect soiling such as dust deposition and to apply this information to optimize cleaning strategies. Furthermore, a periodic inspection of the PV modules with infrared (IR) imagery is of advantage to detect and potentially remove faulty PV modules. Soiling can be erroneously interpreted as PV module defects and hence spatially resolved soiling measurements can improve the results of IR-based PV inspection. So far, soiling measurements are mostly performed only locally in PV fields, thus not supporting the above-mentioned IR inspections. This study presents a method for measuring the soiling of PV modules at cell resolution using RGB images taken by aerial drones under sunny conditions. The increase in brightness observed for soiled cells under evaluation, compared to clean cells, is used to calculate the transmission loss of the soiling layer. Photos of a clean PV module and a soiled module for which the soiling loss is measured electrically are used to determine the relation between the brightness increase and the soiling loss. To achieve this, the irradiance at the time of the image acquisitions and the viewing geometry are considered. The measurement method has been validated with electrical measurements of the soiling loss yielding root mean square deviations in the 1% absolute range. The method has the potential to be applied to entire PV parks in the future. Full article

The growing significance of photovoltaic (PV) monitoring systems and diagnostic methodologies is evident in their role in enhancing the power generation, efficiency, and durability of photovoltaic systems. The operational efficacy of these systems is primarily influenced by factors such as irradiation levels and cell temperature. Consequently, there exists a pressing need for dedicated scrutiny and scholarly investigation into the identification and diagnosis of defects within these systems, aiming for swift identification and rectification of failures in PV stations. This paper thus endeavors to introduce a diagnostic methodology focused on fault detection and categorization of eight types of faults occurring in shading, series resistance, shunt resistance, and bypass diode faults (disconnected, short circuited, shunted with resistor) within photovoltaic panels. This analysis employs two distinct algorithms: the initial algorithm employs the thresholding method, while the second algorithm is grounded in a Fuzzy Logic classifier (Sugeno model). Upon examination of the simulation outcomes, it becomes evident that the threshold method fails to identify all faults, necessitating the adoption of a more effective classification technique. Moreover, the Fuzzy Logic (FL) method has proven to be the most suitable approach for diagnosing PV module issues. The findings indicate that all specified faults are detectable in a discernible manner. These approaches have demonstrated proficient accuracy and efficacy in pinpointing and characterizing various faults within PV panels. Notably, our simulation endeavors were conducted utilizing Simulink/Matlab software (R2014a). Full article

A photovoltaic cell defect polarization imaging small target detection method based on improved YOLOv7 is proposed to address the problem of low detection accuracy caused by insufficient feature extraction ability in the process of small target defect detection. Firstly, polarization imaging technology is introduced, using polarization degree images as inputs to enhance the edge contour information of YOLOv7 for detecting small targets; then, the COT self-attention mechanism is added to reconstruct the SPPCSPC module to improve YOLOv7’s ability to capture and fuse small target features in complex backgrounds; next, the normalized Wasserstein distance (NWD) is used to replace the traditional loss function based on intersection over union (IoU) metric, reducing the boundary offset between the prior box and the closest real target box in the prediction process of the object detection model and reducing the sensitivity of the YOLOv7 network to small object position deviations; finally, by constructing a shortwave infrared polarization imaging system to obtain polarization images of photovoltaic cells and detect small targets with scratch defects in photovoltaic cells, the applicability and effectiveness of the proposed method are verified. The results show that the proposed method has good recognition ability for small target defects in photovoltaic cells. By applying the constructed dataset, the detection accuracy reaches 98.08%, the recall rate reaches 95.06% and the mAP reaches 98.83%. Full article