Search Results (82)

Phase-change microcapsules offer significant advantages for thermal energy storage and regulation. However, conventional mechanical agitation fabrication methods encounter difficulties in achieving monodispersity, precise size control, and structural uniformity. Droplet microfluidics emerges as a promising alternative, enabling controllable production of microcapsules with tunable sizes (1–1000 μm), programmable core–shell configurations, and high encapsulation efficiency. This review comprehensively summarizes recent advances in microfluidic strategies for phase-change microcapsules fabricating, including single encapsulation, multi-core encapsulation, and high-throughput parallelization and their applications in solar energy storage, building thermal regulation, electronics cooling, and smart textiles. The review highlights key challenges for future advancement which will unlock the full potential of microfluidics-engineered phase-change microcapsules in next-generation thermal energy technologies. Full article

Phase-change materials (PCMs) are gradually being applied in the field of building energy conservation due to their ability to absorb and release heat through phase changes within a specific temperature range. This study prepared a paraffin-microencapsulated phase-change aggregate (PCA) and used the equal volume sand replacement method to replace standard sand with PCA under a fixed water–cement ratio and curing conditions. Five sets of concrete specimens with varying PCA content were designed and tested for their apparent densities, compressive strengths, water absorptions, thermal conductivities, and microstructures. The experimental results show that the apparent density, compressive strength, ultrasonic velocity, and thermal conductivity of phase-change energy-storage concrete (PCC) gradually decrease with the increasing PCA content. Its apparent density, compressive strength, ultrasonic velocity, and thermal conductivity all reach their minimum values when the PCA content reaches 40%; minimum values are 2.07 g/cm³, 42.461 MPa (56 days), 8.93 km/s, and 1.43 W/(m·K), respectively. The water-absorption rate of PCC specimens exhibits non monotonic response characteristics with the variation of PCA dosage. This study can provide a theoretical basis for the preparation of PCCs by the PCA method. Full article

Foods such as Curcuma longa L. and propolis can attenuate inflammation in patients with chronic kidney disease (CKD) undergoing hemodialysis (HD). This study aimed to evaluate the effects of microcapsules loaded with Curcuma longa L. and propolis on inflammatory markers and uremic toxins in patients undergoing HD. In this randomized, double-blind clinical trial, 40 patients were divided into two groups: an intervention group (137 mg/day of Curcuma and 500 mg/day of green propolis) in the form of microcapsules, and a placebo group, both administered for 8 weeks. Cytokines were analyzed using a multiplex assay (Bio-Plex Magpix^®). Malondialdehyde was evaluated as a marker of lipid peroxidation. Uremic toxins were analyzed by reversed-phase high-performance liquid chromatography. Demographic and clinical data were obtained from medical records. A total of 38 patients completed the study: 18 were in the intervention group (49 ± 16.2 years; 8 men) and 20 were in the control group (49 ± 18.7 years; 10 men). There was a reduction in levels of C-reactive protein (p = 0.026) and MIP-1 (p = 0.019) in the intervention group. No change in uremic toxins was observed. In conclusion, the intervention with microcapsules containing Curcuma longa L. and green propolis showed potential anti-inflammatory effects in patients with CKD undergoing HD. These findings warrant investigation in larger, long-term trials. Full article

Facing the challenges of temperature gradient-induced soil cracking and delamination in earthen ruins like Gaochang Ancient City, this study develops a novel phase change microcapsule (MPCM) grouting material designed for dual functionality: structural reinforcement and thermal regulation. We systematically evaluated its performance in both aspects. Experimental results demonstrated excellent thermal cycling stability. For instance, the maximum mass loss was only 0.65% after 200 cycles, indicating its reliability for long-term service. Evaluation showed that the material effectively provides structural strength compatible with the original soil. With 15% MPCM content, the compressive strength reached 1.39 MPa. Simultaneously, it effectively mitigates temperature fluctuations, significantly regulating temperature gradients. The MPCM-15 sample, for example, reduced the heating rate by 9.7 °C/h and peak temperature by 6.0 °C compared to the control group. Field application further validated its effectiveness in both restoring structural integrity by filling cracks and significantly reducing temperature gradient effects within the site. This dual-function MPCM grouting offers a promising new technical approach for the sustainable preservation of earthen cultural heritage. Full article

Thermal energy storage offers a viable solution for managing intermediate energy availability challenges. Phase change materials (PCMs) have been extensively studied for their capacity to store thermal energy when available and release it when needed, maintaining a narrow temperature range. However, effective utilization of PCMs requires its proper encapsulation in most applications. In this study, microcapsules containing Rubitherm^®(RT) 21 PCM (Tpeak = 21 °C, ΔH = 140 kJ/kg), which is suitable for buildings, were synthesized using a suspension polymerization technique at different operating temperatures (45–75 °C). Two different water-insoluble thermal initiators were evaluated: 2,2-Azobis (2,4-dimethyl valeronitrile) (Azo-65) and benzoyl peroxide (BPO). The prepared microcapsules were characterized using differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), particle size distribution (PSD), scanning electron microscope (SEM), and optical microscopy (OM). Additionally, the microcapsules were subjected to multiple melting and freezing cycles to assess their thermal reliability and performance stability. DSC results revealed that the microcapsules using BPO exhibited a latent heat of melting comparable to those produced with Azo-65 at an operating temperature of 75 °C. However, the onset crystallization temperature for the BPO-encapsulated PCMs was approximately 2 °C lower than that of the Azo-65-encapsulated PCMs. The greatest latent heat of melting, 107.76 J/g, was exhibited by microcapsules produced at 45 °C, representing a PCM content of 82 wt. %. On the other hand, microcapsules synthesized at 55 °C and 75 °C showed latent heats of 96.02 J/g and 95.66 J/g, respectively. The degree of supercooling for PCM microcapsules was reduced by decreasing the polymerization temperature, with the lowest supercooling observed for microcapsules synthesized at 45 °C. All microcapsules exhibited a monodisperse and narrow PSD of ~10 µm, indicating uniformity in microcapsule size and demonstrating that temperature variations had no significant impact on the particle size distribution. Future research should focus on low-temperature polymerization with extended polymerization times. Full article

Phase change material (PCM) concrete walls represent a new type of energy storage wall. It is of great significance to study the fire resistance of PCM concrete walls to ensure the safety of these kinds of components in service. For this reason, fire resistance tests on eight PCM concrete partition wall specimens under the conditions of the ISO-834 standard fire curve were carried out. The tested wall structures included a solid wall and a double-layer wall with an air gap. The PCM used was paraffin phase change microcapsules, which were replaced with a fine aggregate according to the principle of equal volumes, at replacement proportions of 0%, 7%, 10%, and 14%. The test results showed that explosive spalling of the PCM concrete occurred when the double-layer wall specimen with a 10% replacement proportion was heated for 31 min, and the other seven specimens met the integrity requirements after heating for 90 min. The 100 mm thick ordinary concrete solid partition wall specimen did not meet the thermal insulation requirements after 90 min. The addition of PCM and the use of a double-layer structure with an air gap can both improve the wall’s thermal insulation performance; however, it is not the case that, the greater the amount of PCM used, the better the thermal insulation performance of the wall. The reasons that the PCM concrete spalled in the double-layer wall specimen with a 10% replacement proportion are discussed. This study provides critical insights into optimizing the PCM content and wall design for fire-safe energy-efficient buildings, offering practical guidance for sustainable construction practices. Full article

The disadvantage of phase change materials (PCMs) that store thermal energy is their low thermal conductivity. The macro-, micro-, and nanoencapsulation of PCMs are some of the ways to eliminate this drawback. Liquids with micro- and nanometer-sized capsules containing PCMs have become innovative working fluids for heat transfer—a slurry of encapsulated PCMs. This paper shows the results of in-depth studies on the nature of fluid movement (slurry of microencapsulated PCMs) in pipe channels. The slurry flowed inside a tube with a diameter of 4 mm in the range of Re = 350–11,000. The PCM microcapsule (mPCM) concentration ranged from 4.30% to 17.2%. A pressure loss measurement was carried out on a section of 400 mm. The temperature of the flowing slurry was selected so that the PCMs in the microcapsules were in a liquid state and were solid during subsequent measurement series after undergoing a phase transformation. It was found that the boundary of the transition from laminar to turbulent flow is influenced by both the mPCM concentration in the slurry and the state of matter of the PCMs in the microcapsules. The influence of the slurry concentration and the state of matter of the PCMs in the microcapsules on changes such as fluid movement is presented (in terms of the critical Reynolds number). Full article

An ice slurry or an emulsion of a phase change material (PCM) is a multiphase working fluid from the so-called Latent Functional Thermal Fluid (LFTF) group. LFTF is a fluid that uses, in addition to specific heat, the specific enthalpy of the phase change of its components to transfer heat. Another fluid type has joined the LFTF group: a slurry of encapsulated phase change material (PCM). Technological progress has made it possible for the phase change material to be enclosed in a capsule of the size of the order of micrometers (microencapsulated PCM—mPCM) or nanometers (nanoencapsulated PCM—nPCM). This paper describes a method for determining the Reynolds number (Re) at which the nature of the flow of the mPCM slurry inside a straight pipe changes. In addition, the study results of the effect of the concentration of mPCM in the slurry and the state of the PCM inside the microcapsule on the value of the critical Reynolds number (Re_cr) are presented. The aqueous slurry of mPCM with a concentration from 4.30% to 17.20% wt. flowed through a channel with an internal diameter of d = 4 mm with a flow rate of up to 110 kg/h (Re = 11,250). The main peak melting temperature of the microencapsulated paraffin wax used in the experiments was around 24 °C. The slurry temperature during the tests was maintained at a constant level. It was 7 °C, 24 °C and 44 °C (the PCM in the microcapsule was, respectively, a solid, underwent a phase change and was a liquid). The experimental studies clearly show that the concentration of microcapsules in the slurry and the state of the PCM in the microcapsule affect the critical Reynolds number. The higher the concentration of microcapsules in the slurry, the more difficult it was to maintain laminar fluid flow inside the channel. Furthermore, the laminar flow of the slurry terminated at a lower critical Reynolds number when the PCM in the microcapsule was solid. Caution is advised when choosing the relationship to calculate the flow resistance or heat transfer coefficients, because assuming that the flow motion changes at Re = 2300, as in the case of pure liquids, may be an incorrect assumption. Full article

Phase change energy storage microcapsules were synthesized in situ by using melamine-formaldehyde–urea co-condensation resin (MUF) as wall material, n-octadecane (C18) as core material and styryl-maleic anhydride copolymer (SMA) as emulsifier. Fourier transform infrared spectroscopy, scanning electron microscopy, differential scanning calorimetry and thermogravimetric analysis were used to study the effects of emulsifier type, emulsifier dosage, core–wall ratio and pH on the morphology and thermal properties of microcapsules. The results show that the pH of core material and the ratio of core to wall have a great influence on the performance of microcapsules. SMA emulsifiers and MUF are suitable for the encapsulation of C18. When the pH is 4.5 and the core–wall ratio is 2/1, the latent heat and encapsulation efficiency of phase transition reaches 207.3 J g⁻¹ and 84.7%, respectively. The prepared phase-change microcapsules also have good shape stability and thermal stability. Full article

In order to enhance the application of thermoregulated materials, magnetic phase change microcapsules were prepared using a self-assembly method. Paraffin wax was chosen for its fine thermoregulation properties as the core material, while Fe₃O₄ nanoparticles doped in calcium carbonate served as the hybrid shell material. The microcapsules were then blended with sodium alginate and processed into seaweed fibers through wet spinning. The microstructure, thermal, and magnetic properties of the microcapsules were analyzed using scanning electron microscopy, energy dispersive X-ray spectroscopy, a laser particle size analyzer, an X-ray diffractometer, a differential scanning calorimeter, a thermogravimetric analyzer, and a vibrating sample magnetometer. The thermoregulation of the fibers was evaluated using a thermal infrared imager. The results indicated that the microcapsules had a uniform size distribution and good thermal properties. When the mass fraction of Fe₃O₄ nanoparticles was 8%, the microcapsules exhibited a saturation magnetization of 2.44 emu/g and an enthalpy value of 94.25 J/g, indicating effective phase change and magnetic properties. Furthermore, the thermoregulated seaweed fibers showed a high enthalpy value of 19.8 J/g with fine shape, offering potential for developing multifunctional fiber products. Full article

Due to energy shortages and the greenhouse effect, the efficient use of energy through phase-change materials (PCMs) is gaining increased attention. In this study, magnetic phase-change microcapsules (Mag-mc) were prepared by suspension polymerization. The shell layer of the microcapsules was formed by copolymerizing methyl methacrylate and triethoxyethylene silane, with the latter enhancing the compatibility of the shell layer with the magnetic additive. Ferric ferrous oxide modified by oleic acid (Fe₃O₄(_m)) was added as the magnetic additive. Differential scanning calorimetry (DSC) testing revealed that the content of phase-change materials in microcapsules without and with ferric ferrous oxide were 79.77% and 96.63%, respectively, demonstrating that the addition of Fe₃O₄(_m) improved the encapsulation efficiency and enhanced the energy storage ability of the microcapsules. Laser particle size analysis showed that the overall average particle sizes for the microcapsules without and with ferric ferrous oxide were 3.48 μm and 2.09 μm, respectively, indicating that the incorporation of magnetic materials reduced the size and distribution of the microcapsules. Thermogravimetric analysis indicated that the thermal stability of the microcapsules was enhanced by the addition of Fe₃O₄(_m). Moreover, the infrared emissivity of the microcapsule-containing film decreased from 0.77 to 0.72 with the addition of Fe₃O₄(_m) to the shell of microcapsules. Full article

Multifunctional thermal regulation materials with good thermal properties, efficient magnetic performance, and satisfactory interface bonding on fabrics are highly desirable for protective fabrics, building winter protection materials, medical thermal regulation materials, and special-environment work clothing. Herein, a new class of magnetic phase-change PW@CaCO₃@Fe₃O₄ microcapsules was successfully produced by controlling the content of magnetic Fe₃O₄ through a self-assembly method. The microstructure, chemical composition, phase-change behavior, and magnetic properties of the products were sequentially characterized and analyzed. The findings revealed that the obtained microcapsules possessed regular spherical structure with uniform size and excellent thermal properties. Furthermore, PW@CaCO₃ with Fe₃O₄ (i.e., 8% mass fraction) showed the highest thermal regulation and magnetic properties and reached an enthalpy value of 94.25 J·g⁻¹, which is clearly superior to the value of 77.51 J·g⁻¹ for PW@CaCO₃ microcapsules. At the same time, the encapsulation efficiency of 38.7% and saturation magnetization of 2.50 emu·g⁻¹ were the best among the four given samples. Therefore, the good paramagnetic feature had a significant synergistic effect on the thermal properties of the PW@CaCO₃ microcapsules under study. More importantly, multifunctional fabrics loaded with PW@CaCO₃@Fe₃O₄ microcapsules still showed an enthalpy value of 25.81 J·g⁻¹ after several washes and have the potential to be used widely in the field of temperature control. The thermal regulation fabrics in this study exhibited excellent thermal properties and fastness, which contribute to their practical applications in advancing multifunctional textiles and high-technology modern fabrics. Full article

This paper presents a two-stage microencapsulation process that uses pH modulation to enhance the thermal stability of microcapsules that consist of a melamine–formaldehyde (MF) shell and a butyl stearate core. In the first stage, the pH value was modulated between 6.0 and 8.0. Rising the pH value to 8.0 slowed the polycondensation rate, allowing the MF resin with a lower degree of polymerization to migrate to the capsule surface and form a smooth shell. Lowering the pH value to 6.0 accelerated polycondensation. In the second stage, a relatively fast, continuous reduction in the pH value to 5.0 led to further MF polycondensation, hardening the shell. Post-curing at 100 °C prevented shell damage caused by the liquid–gas phase transition of the core material during the process. The microcapsules produced by increasing the pH value to 8.0 twice demonstrated improved thermal stability, with only a minimal overall weight loss of 5% at 300 °C. Significant weight loss was observed between 350 and 400 °C, temperatures at which the methylene bridges in the MF shell undergo thermal degradation. The results from differential scanning calorimetry, electron microscopy, and thermogravimetry analyses confirmed a successful optimization of the microencapsulation, showing that these microcapsules are promising for thermal energy storage and other applications that require high thermal stability. Full article

The innovative integration of phase change materials (PCMs) into textiles through microencapsulation presents a transformative approach to developing thermally regulated fabrics. This study explores the synthesis and characterization of microcapsules containing a coconut oil core and an ethylcellulose shell, and their application on cotton fabrics coated with polyvinyl alcohol (PVA) nanofibers. The dual-layer system involving microcapsules and nanofibers is designed to enhance the thermal insulation properties of textiles by regulating heat through the absorption and release of thermal energy. The microencapsulation of PCMs allows for the effective incorporation of these materials into textiles without altering the fabric’s inherent properties. In this study, the coconut oil serves as the PCM, known for its suitable phase change temperature range, while ethylcellulose provides a robust shell, enhancing the microcapsules’ structural integrity. The application of a PVA nanofibers layer not only strengthens the thermal regulation properties but also protects the microcapsules from release while the fabric is manipulated, thereby prolonging the functional life of the fabric. Comprehensive testing, including scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR), confirms the successful application and durability of the microcapsules on the textiles. Thermal imaging studies demonstrate the fabric’s enhanced capability to maintain a consistent temperature, highlighting the potential of this technology in applications ranging from smart clothing to energy-efficient building materials or automotive isolation. The integration of PCMs in textiles via microencapsulation and nanofiber technology marks a significant advancement in textile engineering, offering new opportunities for the development of smart and sustainable materials. The study demonstrates the promising potential of integrating PCMs into textiles using microencapsulation and nanofiber technologies. Despite the initially modest insulation improvements, the methodology provides a robust foundation for further research and development. Full article

Icing is a common physical phenomenon, and the icing of wind turbine blades can significantly affect the performance of wind turbines. Therefore, researching methods to prevent icing is of great significance, and the coating method of anti-icing is an effective way to delay icing, with advantages such as low energy consumption and easy implementation. In this study, using the coating method as the background, tetradecane phase change microcapsules were prepared, with a melting enthalpy of 90.8 J/g and a crystallization enthalpy of 96.3 J/g, exhibiting good coverage and energy storage efficiency. After mixing tetradecane phase change microcapsules (PCMS) with polyurethane coating (PUR) and coating them on wind turbine blades, after a 5 min icing wind tunnel test, the coating could significantly delay the icing on the blade surface, with the highest anti-icing rate reaching 60.41%. This indicates that the coating has a good anti-icing effect and provides basic research data for exploring new anti-icing methods. Full article