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Keywords = pellet asphalt

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23 pages, 3437 KiB  
Article
Advanced Asphalt Mixtures for Tropical Climates Incorporating Pellet-Type Slaked Lime and Epoxy Resin
by Sang-Yum Lee and Tri Ho Minh Le
J. Compos. Sci. 2024, 8(11), 442; https://doi.org/10.3390/jcs8110442 - 30 Oct 2024
Viewed by 1314
Abstract
The escalating impacts of climate change have led to significant challenges in maintaining road infrastructure, particularly in tropical climates. Abnormal weather patterns, including increased precipitation and temperature fluctuations, contribute to the accelerated deterioration of asphalt pavements, resulting in cracks, plastic deformation, and potholes. [...] Read more.
The escalating impacts of climate change have led to significant challenges in maintaining road infrastructure, particularly in tropical climates. Abnormal weather patterns, including increased precipitation and temperature fluctuations, contribute to the accelerated deterioration of asphalt pavements, resulting in cracks, plastic deformation, and potholes. This study aims to evaluate the durability of a novel pellet-type stripping prevention material incorporating slaked lime and epoxy resin for pothole restoration in tropical climates. The modified asphalt mixtures were subjected to a series of laboratory tests, including the Tensile Strength Ratio (TSR) test, Indirect Tension Strength (ITS) test, Hamburg Wheel Tracking (HWT) test, Cantabro test, and Dynamic Modulus test, to assess their moisture resistance, rutting resistance, abrasion resistance, and viscoelastic properties. Quantitative results demonstrated significant improvements in the modified mixture’s performance. The TSR test showed a 6.67% improvement in moisture resistance after 10 drying–wetting cycles compared to the control mixture. The HWT test indicated a 10.16% reduction in rut depth under standard conditions and a 27.27% improvement under double load conditions. The Cantabro test revealed a 44.29% reduction in mass loss, highlighting enhanced abrasion resistance. Additionally, the Dynamic Modulus test results showed better stress absorption and reduced likelihood of cracking, with the modified mixture demonstrating superior flexibility and stiffness under varying temperatures and loading frequencies. These findings suggest that the incorporation of slaked lime and epoxy resin significantly enhances the durability and performance of asphalt mixtures for pothole repair, making them a viable solution for sustainable road maintenance in tropical climates. Full article
(This article belongs to the Special Issue Advanced Asphalt Composite Materials)
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16 pages, 4120 KiB  
Article
Evaluation of the Thermal Stability and Micro-Modification Mechanism of SBR/PP-Modified Asphalt
by Qing Zhang, Dehua Hou, Zhongyu Li, Hainian Wang and Shi Dong
Polymers 2024, 16(4), 456; https://doi.org/10.3390/polym16040456 - 6 Feb 2024
Cited by 10 | Viewed by 1989
Abstract
To evaluate the thermal stability of composite polymer-modified asphalt, thermoplastic elastomer styrene-butadiene rubber (SBR)/polypropylene (PP) pellets were prepared using a hot-melt blending technique, with butyl rubber powder and waste polypropylene pellets as raw materials. The effects of different evaluation indexes on the thermal [...] Read more.
To evaluate the thermal stability of composite polymer-modified asphalt, thermoplastic elastomer styrene-butadiene rubber (SBR)/polypropylene (PP) pellets were prepared using a hot-melt blending technique, with butyl rubber powder and waste polypropylene pellets as raw materials. The effects of different evaluation indexes on the thermal stability of SBR/PP-modified asphalt were investigated using a frequency scan test and a multi-stress creep recovery (MSCR) test, and the compatibility of SBR/PP particles with asphalt was studied using the Cole–Cole diagram and microstructure images. The tests show that, firstly, the performance grade (PG) classification of asphalt can be improved by adding an SBR/PP thermoplastic elastomer to enhance the adaptability of asphalt in high- and low-temperature environments, and the evaluation separation index can reflect the high-temperature storage stability of composite-modified asphalt more reasonably. Additionally, the larger the rubber-to-plastic ratio the worse the high-temperature thermal stability of composite-modified asphalt. Moreover, the addition of additives to the composite particles can promote the SBR/PP particles in the asphalt to be more uniformly dispersed, forming a more desirable microstructure and improving the thermal stability of composite-modified asphalt. Ultimately, the semicircular curve of the Cole–Cole diagram can reflect the compatibility characteristics of the two-phase structure of SBR/PP-modified asphalt, which can be used as an auxiliary index to evaluate the compatibility of polymer-modified asphalt. Full article
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15 pages, 5170 KiB  
Article
Performance of Bituminous Binder Modified with Recycled Plastic Pellets
by Haithem Soliman, Paul Osei and Ahmed Shalaby
Materials 2023, 16(20), 6730; https://doi.org/10.3390/ma16206730 - 17 Oct 2023
Cited by 6 | Viewed by 1612
Abstract
Finding beneficial uses for waste plastics has been an environmental challenge for municipalities. A limited number of studies have investigated the performance of asphalt mixtures containing plastic waste in cold regions that experience freeze-thaw cycling. The objective of this study is to evaluate [...] Read more.
Finding beneficial uses for waste plastics has been an environmental challenge for municipalities. A limited number of studies have investigated the performance of asphalt mixtures containing plastic waste in cold regions that experience freeze-thaw cycling. The objective of this study is to evaluate the impact of adding two types of recycled plastic pellets on the high- and low-temperature performance of bituminous binders. Nylon-based (NP) and polyester-based (PP) recycled plastic pellets were used in this study. A PG 58-28 bituminous binder was modified by different dosages of NP and PP plastic pellets. The impact of adding Elvaloy copolymer and polyphosphoric acid on the modified binders was also investigated. Results showed that using recycled plastic pellets as a modifier for bituminous binders improved their elastic response and rutting resistance without affecting their low-temperature performance. The PP modifier showed better elastic behavior and rutting resistance than the NP modifier. Full article
(This article belongs to the Special Issue Design, Application and Performance Improvement of Pavement Materials)
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5 pages, 1912 KiB  
Proceeding Paper
Plastic Recycling in Asphalt Concrete Pavements: Preliminary Observations from Hawaii’s Pilot Project
by Seyed Yashar Beheshti Shirazi, Saroj Pathak, Arthur Sickels and Adrian R. Archilla
Eng. Proc. 2023, 36(1), 57; https://doi.org/10.3390/engproc2023036057 - 1 Aug 2023
Cited by 1 | Viewed by 1096
Abstract
This paper presents findings of testing performed to date from three field asphalt concrete mixes obtained from paving performed in November 2022 for a pilot project in Hawaii. The control mix meets Hawaii State IV mix requirements, with 20% reclaimed asphalt pavement (RAP) [...] Read more.
This paper presents findings of testing performed to date from three field asphalt concrete mixes obtained from paving performed in November 2022 for a pilot project in Hawaii. The control mix meets Hawaii State IV mix requirements, with 20% reclaimed asphalt pavement (RAP) and polymer modified asphalt (PMA) binder PG64E-22. The other two mixes, which have the same gradation and RAP content, were prepared with 2 lb. per ton of NewRoad pellets consisting mostly of post-industrial high-density polyethylene (HDPE). One of these was prepared with PMA PG64E-22 and the other with neat binder, PG64-16. Testing results to date show benefits in rutting and expected results in dynamic modulus. They are inconclusive with regard to cracking because of high variability and inconsistencies in IDEAL-CT results without and with moisture sensitivity conditioning. Full article
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13 pages, 5969 KiB  
Article
Mixed Design Optimization of Polymer-Modified Asphalt Mixtures (PMAs) Containing Carton Plastic Packaging Wastes
by Riccardo Monticelli, Antonio Roberto, Elena Romeo and Gabriele Tebaldi
Sustainability 2023, 15(13), 10574; https://doi.org/10.3390/su151310574 - 5 Jul 2023
Cited by 5 | Viewed by 2533
Abstract
This study investigated the potential of reusing plastics derived from multilayered food carton recycling processes as a modifier for asphalt mixtures by dry process. Two types of plastics, one untreated and one pelletized, were added to a mixture containing neat asphalt binder using [...] Read more.
This study investigated the potential of reusing plastics derived from multilayered food carton recycling processes as a modifier for asphalt mixtures by dry process. Two types of plastics, one untreated and one pelletized, were added to a mixture containing neat asphalt binder using three different dry methods and in two different amounts (2 and 5% by weight of aggregates). The chemical and physical properties of the plastics were explored via differential scanning calorimetry (DSC) and laser diffraction granulometry. The fracture behavior of the polymer-modified asphalt (PMA) mixtures was evaluated via superpave indirect tensile (IDT) testing at 10 °C and comparative analysis with the reference and a mixture composed of the same aggregate curve and a traditional styrene–butadiene–styrene (SBS)-modified asphalt binder. The role of the plastic during crack initiation and propagation was investigated via microscopic analysis. The results show that plastics derived from carton recycling processes can be successfully used as an additive in asphalt mixtures via the dry method due to the compatibility between their melting and mixing temperatures. The shape of the plastics influences the cracking propagation and resistance of the mixture. Finally, the presence of plastics in the mixture reduces the proneness to accumulate deformation (about 50% less than the reference ones) and increases the failure resistance, leading to a better cracking response at intermediate temperatures. Full article
(This article belongs to the Special Issue Urban Pavement Design and Road Sustainability)
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22 pages, 8129 KiB  
Article
Feasibility of Pellet Material Incorporating Anti-Stripping Emulsifier and Slaked Lime for Pothole Restoration
by Kyung-Nam Kim and Tri Ho Minh Le
Buildings 2023, 13(5), 1305; https://doi.org/10.3390/buildings13051305 - 17 May 2023
Cited by 1 | Viewed by 1724
Abstract
Climate change has caused a surge in abnormal weather patterns, leading to a rise in cracks, plastic deformation, and pothole damage on road surfaces. In order to fabricate a ready-mix admixture of warm asphalt mixture (WMA) for pothole restoration, this study aimed to [...] Read more.
Climate change has caused a surge in abnormal weather patterns, leading to a rise in cracks, plastic deformation, and pothole damage on road surfaces. In order to fabricate a ready-mix admixture of warm asphalt mixture (WMA) for pothole restoration, this study aimed to develop a neutralized anti-stripping material in pellet form by extruding a combination of slaked lime and a liquid emulsifier additive. Slaked lime (1% by weight of aggregate) was chosen for its ability to enhance moisture resistance, while a liquid emulsifier (wax + vegetable oil + surfactant + water) was added to create a pellet-type stripping inhibitor for WMA. After successfully fabricating the pellet admixture, this study evaluated the performance of two asphalt mixtures: conventional Slaked Lime Hot Mix Asphalt (LHMA) and the Pellet-Type Anti-Stripping Warm Mix Asphalt (PWMA). Several compatibility tests were conducted to evaluate the quality of the developed material. The results showed that the fatigue resistance of the developed material (PWMA) improved by over 20%, indicating an extended fatigue life for the pavement. The LHMA and PWMA met the quality standard for asphalt mixtures, with a TSR value of approximately 83%. Both mixtures demonstrated improved rutting resistance compared to HMA. The PWMA required 16,500 cycles, while the LHMA required 19,650 cycles to reach a settlement of 20 mm, indicating better moisture resistance than the control mix (13,481 cycles). The modified mixture performed properly in the Cantabro test, with loss rates below 20%, indicating their ability to retain their aggregate structure. The PWMA also showed superior resistance to plastic deformation, with a 12.5% lower phase angle (35°) at a reduced frequency of 10−3. In general, the application of PWMA not only prolongs the pavement lifespan but also reduces the production temperature by over 20 °C, leading to lower emissions and energy consumption. This makes it an environmentally friendly option for pavement applications and contributes to sustainable road construction practices. Full article
(This article belongs to the Special Issue Innovation in Pavement Materials)
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22 pages, 7172 KiB  
Article
Development of Pavement Material Using Crumb Rubber Modifier and Graphite Nanoplatelet for Pellet Asphalt Production
by Jong-Sub Lee, Sang-Yum Lee, Yoon-Shin Bae and Tri Ho Minh Le
Polymers 2023, 15(3), 727; https://doi.org/10.3390/polym15030727 - 31 Jan 2023
Cited by 6 | Viewed by 4016
Abstract
The purpose of this research was to promote the recycling of pellet asphalt with Crumb Rubber Modifier (CRM) and Graphite Nanoplatelet (GNP) in pothole restoration. In this study, several laboratory tests were carried out on mixes containing CRM content ratios of 5%, 10%, [...] Read more.
The purpose of this research was to promote the recycling of pellet asphalt with Crumb Rubber Modifier (CRM) and Graphite Nanoplatelet (GNP) in pothole restoration. In this study, several laboratory tests were carried out on mixes containing CRM content ratios of 5%, 10%, and 20% and GNP content of 3% and 6% in order to identify the ideal mixing ratio of pellet-type asphalt paving materials. The Marshall stability test, the Hamburg wheel tracking test, and the dynamic modulus test were all performed to compare the effectiveness of the proposed method and heated asphalt combinations. Afterward, the full-scale testbed was conducted to verify the practical application between the proposed method and popular pothole-repairing materials. Both laboratory and field test findings confirmed that the asphalt pavement using 5% CRM and 6% GNP improved the resistance to plastic deformation and anti-stripping compared to the generally heated asphalt paving material, thereby extending road life. However, the resistance to fatigue cracking can be slightly reduced by incorporating these additives. Overall, the CRM and GNP asphalt pellet approach is a feasible solution for sustainable pavement maintenance and rehabilitation, particularly in small-scale damage areas such as potholes. Full article
(This article belongs to the Special Issue Advanced Polymers for Pavement Application)
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16 pages, 3815 KiB  
Article
Evaluation of a Modular Filter Concept to Reduce Microplastics and Other Solids from Urban Stormwater Runoff
by Daniel Venghaus, Johannes Wolfgang Neupert and Matthias Barjenbruch
Water 2023, 15(3), 506; https://doi.org/10.3390/w15030506 - 27 Jan 2023
Cited by 5 | Viewed by 3471
Abstract
This paper describes an innovative Decentralized Technical Sustainable Drainage System (SuDS) concept, which is based on technical devices, such as sieves, sedimentation barriers, floating barriers and a magnetic module, which addresses, mainly, the fine matter. The SuDS is designed as a retrofit system [...] Read more.
This paper describes an innovative Decentralized Technical Sustainable Drainage System (SuDS) concept, which is based on technical devices, such as sieves, sedimentation barriers, floating barriers and a magnetic module, which addresses, mainly, the fine matter. The SuDS is designed as a retrofit system so that no costly and time-consuming conversion measures are necessary. Due to the possibility of free configurability of individual modules in the three levels, road, gully and drain, a novel solution approach is presented, which is not available on the market, for a reduction in solids in general and microplastics in particular. The retention performance of selected modules and their combinations is demonstrated by means of bench tests according to the test procedure of the German Institute for Construction Engineering (DIBt) for the evaluation of decentralized treatment systems. Four different rain intensities, from light to medium up to heavy rain, are charged to the filter modules. Collected and fractionated road-deposited sediment (RDS) was selected as the test substance (10 kg). Additional tests with tyre powder, PE pellets, cigarette butts and candy wrappers helped to make clear the filter process of the particulate matter. The retention performance was determined by the mass balance between the defined dosage and at the outlet. For this purpose, the total volume flow of the effluent was passed over a stainless-steel sieve with a diameter of 600 mm and a mesh size of 20 µm. For the test substance, RDS retention rates up to 97% were measured. Very fine matter, particularly, was technically challenging to obtain; <63 µm up to 66% could be retained by the filter modules. Modules in the road space, such as porous asphalt or additional retention spaces, in the area of the curb as well as direct infiltration in the road drainage shaft are theoretically described and discussed. The outlook also addresses the potential of an intelligent network to reduce the input of pollution from urban stormwater runoff. Full article
(This article belongs to the Special Issue Innovative Methods and Applications of Stormwater Management)
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13 pages, 1963 KiB  
Article
The Influence of the Affinity between Aggregate and Bitumen on the Mechanical Performance Properties of Asphalt Mixtures
by Maria M. A. S. Maia, Marisa Dinis-Almeida and Fernando C. G. Martinho
Materials 2021, 14(21), 6452; https://doi.org/10.3390/ma14216452 - 27 Oct 2021
Cited by 14 | Viewed by 2607
Abstract
Two of the main problems encountered in flexible pavements are the stripping of coarse aggregates and the formation of rut depth due to increases in the volume of road traffic and heavy vehicle loads, especially in areas where speeds are low. The existence [...] Read more.
Two of the main problems encountered in flexible pavements are the stripping of coarse aggregates and the formation of rut depth due to increases in the volume of road traffic and heavy vehicle loads, especially in areas where speeds are low. The existence of rut depth also affects the comfort and safety of road users due to the water accumulation on the pavement surface and reducing tire/pavement friction, which can lead to hydroplaning phenomena. In this research, it was proven that the use of fillers of different origins influences the affinity between aggregates and the binder. The effect of an adhesion promoter in the mix design (such as the amine included in cellulosic fiber pellets) was also studied. Several tests were carried out to determine the binder/aggregate adhesiveness, water sensitivity and resistance to permanent deformation, to evaluate the performance of different blends. It was found that the addition of this additive increased 10% of the aggregate surfaces covered with bitumen when compared with the aggregates without this addition. As expected, the water sensitivity tests showed that the mixture with granitic filler had the lowest indirect tensile strength ratio (ITSR) value (70%), while the mixtures with limestone filler led to the highest percentages (ranging from 83 to 93%). As for the results of the wheel tracking tests (WTT), it was confirmed that the use of limestone filler translates into an improvement in the performance against the permanent deformation of the asphalt mixtures. The mixture with higher bitumen content and adhesion promoter revealed the best average results. Full article
(This article belongs to the Section Construction and Building Materials)
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24 pages, 3136 KiB  
Article
Life Cycle Assessment of Sustainable Asphalt Pavement Solutions Involving Recycled Aggregates and Polymers
by Cristina Oreto, Francesca Russo, Rosa Veropalumbo, Nunzio Viscione, Salvatore Antonio Biancardo and Gianluca Dell’Acqua
Materials 2021, 14(14), 3867; https://doi.org/10.3390/ma14143867 - 11 Jul 2021
Cited by 44 | Viewed by 6285
Abstract
The pursuit of sustainability in the field of road asphalt pavements calls for effective decision-making strategies, referring to both the technical and environmental sustainability of the solutions. This study aims to compare the life cycle impacts of several pavement solution alternatives involving, in [...] Read more.
The pursuit of sustainability in the field of road asphalt pavements calls for effective decision-making strategies, referring to both the technical and environmental sustainability of the solutions. This study aims to compare the life cycle impacts of several pavement solution alternatives involving, in the binder and base layers, some eco-designed, hot- and cold-produced asphalt mixtures made up of recycled aggregates in substitution for natural filler and commercial recycled polymer pellets for dry mixture modification. The first step focused on the technical and environmental compatibility assessment of the construction and demolition waste (CDW), jet grouting waste (JGW), fly ash (FA), and reclaimed asphalt pavement (RAP). Then, three non-traditional mixtures were designed for the binder layer and three for the base layer and characterized in terms of the stiffness modulus. Asphalt pavement design allowed for the definition of the functional units of Life Cycle Assessment (LCA), which was applied to all of the pavement configurations under analysis in a “from cradle to grave” approach. The LCA results showed that the best performance was reached for the solutions involving a cold, in-place recycled mixture made up of RAP and JGW in the base layer, which lowered all the impact category indicators by 31% on average compared to those of the traditional pavement solution. Further considerations highlighted that the combination of a cold base layer with a hot asphalt mixture made up of CDW or FA in the binder layer also maximized the service life of the pavement solution, providing the best synergistic effect. Full article
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15 pages, 3156 KiB  
Article
Effects of Titanate Coupling Agent on Engineering Properties of Asphalt Binders and Mixtures Incorporating LLDPE-CaCO3 Pellet
by Mohd Rosli Mohd Hasan, Zhanping You, Mohd Khairul Idham Mohd Satar, Muhammad Naqiuddin Mohd Warid, Nurul Hidayah Mohd Kamaruddin, Dongdong Ge and Ran Zhang
Appl. Sci. 2018, 8(7), 1029; https://doi.org/10.3390/app8071029 - 24 Jun 2018
Cited by 12 | Viewed by 5386
Abstract
This study was initiated to evaluate the performance of asphalt binders and mixtures incorporating linear low-density polyethylene- calcium carbonate (LLDPE-CaCO3) pellet, either with or without titanate coupling agent. The detailed manufacturing process of modifier pellets was displayed. The coupling agent was [...] Read more.
This study was initiated to evaluate the performance of asphalt binders and mixtures incorporating linear low-density polyethylene- calcium carbonate (LLDPE-CaCO3) pellet, either with or without titanate coupling agent. The detailed manufacturing process of modifier pellets was displayed. The coupling agent was used to enhance the cross-linking between materials by means of winding up covalent bonds or molecule chains, thus improving the performance of composites. In the preparation of modified bitumen, the preheated asphalt binder was mixed with the modifiers using a high shear mixer at 5000 rpm rotational speed for 45 min. Experimental works were conducted to evaluate the performance of asphalt binders in terms of volatile loss, viscosity, rutting potential, and low temperature cracking. Meanwhile, the asphalt mixtures were tested using the flow number test and tensile strength ratio (TSR) test. The addition of LLDPE-CaCO3 modifiers and coupling agent does not significantly affect the volatile loss of modified asphalt binders. The addition of modifiers and coupling agent has significantly improved the resistance to permanent deformation of asphalt binders. Even though, the addition of LLDPE-CaCO3 modifier and coupling agent remarkably increased the mixture stiffness that contributed to lower rutting potential, the resistance to low temperature cracking of asphalt binder was not adversely affected. The combination of 1% coupling agent with 3% PECC is optimum dosage for asphalt binder to have satisfactory performance in resistance to moisture damage and rutting. Full article
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