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Search Results (538)

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Keywords = pavement recycling

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22 pages, 3743 KiB  
Article
Mechanical and Performance Characteristics of Warm Mix Asphalt Modified with Phase Change Materials and Recycled Cigarette Filters
by Zahraa Ahmed al-Mammori, Israa Mohsin Kadhim Al-Janabi, Ghadeer H. Abbas, Doaa Hazim Aziz, Fatin H. Alaaraji, Elaf Salam Abbas, Beshaer M. AL-shimmery, Tameem Mohammed Hashim, Ghanim Q. Al-Jameel, Ali Shubbar and Mohammed Salah Nasr
CivilEng 2025, 6(3), 41; https://doi.org/10.3390/civileng6030041 - 5 Aug 2025
Abstract
With rising global temperatures and increasing sustainability demands, the need for advanced pavement solutions has never been greater. This study breaks new ground by integrating phase change materials (PCMs), including paraffin-based wax (Rubitherm RT55), hydrated salt (Climator Salt S10), and fatty acid (lauric [...] Read more.
With rising global temperatures and increasing sustainability demands, the need for advanced pavement solutions has never been greater. This study breaks new ground by integrating phase change materials (PCMs), including paraffin-based wax (Rubitherm RT55), hydrated salt (Climator Salt S10), and fatty acid (lauric acid), as binder modifiers within warm mix asphalt (WMA) mixtures. Moving beyond the traditional focus on binder-only modifications, this research utilizes recycled cigarette filters (CFs) as a dual-purpose fiber additive, directly reinforcing the asphalt mixture while simultaneously transforming a major urban waste stream into valuable infrastructure. The performance of the developed WMA mixture has been evaluated in terms of stiffness behavior using an Indirect Tensile Strength Modulus (ITSM) test, permanent deformation using a static creep strain test, and rutting resistance using the Hamburg wheel-track test. Laboratory tests demonstrated that the incorporation of PCMs and recycled CFs into WMA mixtures led to remarkable improvements in stiffness, deformation resistance, and rutting performance. Modified mixes consistently outperformed the control, achieving up to 15% higher stiffness after 7 days of curing, 36% lower creep strain after 4000 s, and 64% reduction in rut depth at 20,000 passes. Cost–benefit analysis and service life prediction show that, despite costing USD 0.71 more per square meter with 5 cm thickness, the modified WMA mixture delivers much greater durability and rutting resistance, extending service life to 19–29 years compared to 10–15 years for the control. This highlights the value of these modifications for durable, sustainable pavements. Full article
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31 pages, 1741 KiB  
Review
Recycled Concrete Aggregate in Asphalt Mixtures: A Review
by Juan Gabriel Bastidas-Martínez, Hugo Alexander Rondón-Quintana and Luis Ángel Moreno-Anselmi
Recycling 2025, 10(4), 155; https://doi.org/10.3390/recycling10040155 - 2 Aug 2025
Viewed by 88
Abstract
Effective management and handling of construction and demolition waste (CDW) can yield significant technical and environmental benefits for road pavement construction. This article aims to provide a comprehensive and up-to-date chronological review of studies on the mechanical performance of asphalt mixtures—primarily hot mix [...] Read more.
Effective management and handling of construction and demolition waste (CDW) can yield significant technical and environmental benefits for road pavement construction. This article aims to provide a comprehensive and up-to-date chronological review of studies on the mechanical performance of asphalt mixtures—primarily hot mix asphalt (HMA)—incorporating recycled concrete aggregate (RCA). Since the main limitation of RCA is the presence of residual adhered mortar, the review also includes studies that applied various surface treatments (mechanical, chemical, and thermal, among others) to enhance mixture performance. The article summarizes the experimental procedures used and highlights the key findings and conclusions of the reviewed research. Although the results are varied and sometimes contradictory—mainly due to the source variability and heterogeneity of RCA—the use of these materials is technically viable. Moreover, their application can provide environmental, social, and economic advantages, particularly in the construction of low-traffic roadways. Finally, the article identifies research gaps and offers recommendations for future researches. Full article
(This article belongs to the Special Issue Recycled Materials in Sustainable Pavement Innovation)
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17 pages, 2459 KiB  
Article
Comparative Life Cycle Assessment of Rubberized Warm-Mix Asphalt Pavements: A Cradle-to-Gate Plus Maintenance Approach
by Ana María Rodríguez-Alloza and Daniel Garraín
Coatings 2025, 15(8), 899; https://doi.org/10.3390/coatings15080899 (registering DOI) - 1 Aug 2025
Viewed by 190
Abstract
In response to the escalating climate crisis, reducing greenhouse gas emissions (GHG) has become a top priority for both the public and private sectors. The pavement industry plays a key role in this transition, offering innovative technologies that minimize environmental impacts without compromising [...] Read more.
In response to the escalating climate crisis, reducing greenhouse gas emissions (GHG) has become a top priority for both the public and private sectors. The pavement industry plays a key role in this transition, offering innovative technologies that minimize environmental impacts without compromising performance. Among these, the incorporation of recycled tire rubber and warm-mix asphalt (WMA) additives represents a promising strategy to reduce energy consumption and resource depletion in road construction. This study conducts a comparative life cycle assessment (LCA) to evaluate the environmental performance of an asphalt pavement incorporating recycled rubber and a WMA additive—referred to as R-W asphalt—against a conventional hot-mix asphalt (HMA) pavement. The analysis follows the ISO 14040/44 standards, covering material production, transport, construction, and maintenance. Two service-life scenarios are considered: one assuming equivalent durability and another with a five-year extension for the R-W pavement. The results demonstrate environmental impact reductions of up to 57%, with average savings ranging from 32% to 52% across key impact categories such as climate change, land use, and resource use. These benefits are primarily attributed to lower production temperatures and extended maintenance intervals. The findings underscore the potential of R-W asphalt as a cleaner engineering solution aligned with circular economy principles and climate mitigation goals. Full article
(This article belongs to the Special Issue Surface Protection of Pavements: New Perspectives and Applications)
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18 pages, 273 KiB  
Review
Incorporation of E-Waste Plastics into Asphalt: A Review of the Materials, Methods, and Impacts
by Sepehr Mohammadi, Dongzhao Jin, Zhongda Liu and Zhanping You
Encyclopedia 2025, 5(3), 112; https://doi.org/10.3390/encyclopedia5030112 - 1 Aug 2025
Viewed by 153
Abstract
This paper presents a comprehensive review of the environmentally friendly management and reutilization of electronic waste (e-waste) plastics in flexible pavement construction. The discussion begins with an overview of e-waste management challenges and outlines key recycling approaches for converting plastic waste into asphalt-compatible [...] Read more.
This paper presents a comprehensive review of the environmentally friendly management and reutilization of electronic waste (e-waste) plastics in flexible pavement construction. The discussion begins with an overview of e-waste management challenges and outlines key recycling approaches for converting plastic waste into asphalt-compatible materials. This review then discusses the types of e-waste plastics used for asphalt modification, their incorporation methods, and compatibility challenges. Physical and chemical treatment techniques, including the use of free radical initiators, are then explored for improving dispersion and performance. Additionally, in situations where advanced pretreatment methods are not applicable due to cost, safety, or technical constraints, the application of alternative approaches, such as the use of low-cost complementary additives, is discussed as a practical solution to enhance compatibility and performance. Finally, the influence of e-waste plastics on the conventional and rheological properties of asphalt binders, as well as the performance of asphalt mixtures, is also evaluated. Findings indicate that e-waste plastics, when combined with appropriate pretreatment methods and complementary additives, can enhance workability, cold-weather cracking resistance, high-temperature anti-rutting performance, and resistance against moisture-induced damage while also offering environmental and economic benefits. This review highlights the potential of e-waste plastics as sustainable asphalt modifiers and provides insights across the full utilization pathway, from recovery to in-field performance. Full article
(This article belongs to the Collection Sustainable Ground and Air Transportation)
28 pages, 9076 KiB  
Article
Performance Evaluation of Waste Toner and Recycled LDPE-Modified Asphalt Pavement: A Mechanical and Carbon Assessment-Based Optimization Approach Towards Sustainability
by Muhammad Usman Siddiq, Muhammad Kashif Anwar, Faris H. Almansour, Jahanzeb Javed and Muhammad Ahmed Qurashi
Sustainability 2025, 17(15), 7003; https://doi.org/10.3390/su17157003 - 1 Aug 2025
Viewed by 251
Abstract
Due to the increasing environmental concerns and the growing generation of electronic waste and plastic, sustainable waste management solutions are essential for the construction industry. This study explores the potential of using electronic waste toner powder (WTP) and recycled low-density polyethylene (LDPE), either [...] Read more.
Due to the increasing environmental concerns and the growing generation of electronic waste and plastic, sustainable waste management solutions are essential for the construction industry. This study explores the potential of using electronic waste toner powder (WTP) and recycled low-density polyethylene (LDPE), either individually or in combination as modifiers for asphalt binder to enhance pavement performance and reduce environmental impact. The analysis focused on three key components: (1) binder development and testing; (2) performance evaluation through Marshall stability, indirect tensile strength, and Dynamic Shear Rheometer (DSR) testing for rutting resistance; and (3) sustainability assessment in terms of carbon footprint reduction. The results revealed that the formulation of 25% WTP and 8% LDPE processed at 160 °C achieved the best mechanical performance and lowest carbon index, enhancing Marshall stability by 32% and rutting resistance by 41%. Additionally, this formulation reduced the carbon footprint by 27% compared to conventional asphalt. The study demonstrated that the combination of WTP and LDPE significantly improves the sustainability and performance of asphalt pavements, offering mechanical, environmental, and economic benefits. By providing a quantitative assessment of waste-modified asphalt, this study uniquely demonstrates the combined use of WTP and LDPE in asphalt, offering a novel dual-waste valorization approach that enhances pavement performance while promoting circular economy practices. Full article
(This article belongs to the Special Issue Sustainable Development of Asphalt Materials and Pavement Engineering)
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27 pages, 565 KiB  
Review
Review of the Use of Waste Materials in Rigid Airport Pavements: Opportunities, Benefits and Implementation
by Loretta Newton-Hoare, Sean Jamieson and Greg White
Sustainability 2025, 17(15), 6959; https://doi.org/10.3390/su17156959 - 31 Jul 2025
Viewed by 160
Abstract
The aviation industry is under increasing pressure to reduce its environmental impact while maintaining safety and performance standards. One promising area for improvement lies in the use of sustainable materials in airport infrastructure. One of the issues preventing uptake of emerging sustainable technologies [...] Read more.
The aviation industry is under increasing pressure to reduce its environmental impact while maintaining safety and performance standards. One promising area for improvement lies in the use of sustainable materials in airport infrastructure. One of the issues preventing uptake of emerging sustainable technologies is the lack of guidance relating to the opportunities, potential benefits, associated risks and an implementation plan specific to airport pavements. This research reviewed opportunities to incorporate waste materials into rigid airport pavements, focusing on concrete base slabs. Commonly used supplementary cementitious materials (SCMs), such as fly ash and ground granulated blast furnace slag (GGBFS) were considered, as well as recycled aggregates, including recycled concrete aggregate (RCA), recycled crushed glass (RCG), and blast furnace slag (BFS). Environmental Product Declarations (EPDs) were also used to quantify the potential for environmental benefit associated with various concrete mixtures, with findings showing 23% to 50% reductions in embodied carbon are possible for selected theoretical concrete mixtures that incorporate waste materials. With considered evaluation and structured implementation, the integration of waste materials into rigid airport pavements offers a practical and effective route to improve environmental outcomes in aviation infrastructure. It was concluded that a Triple Bottom Line (TBL) framework—assessing financial, environmental, and social factors—guides material selection and can support sustainable decision-making, as does performance-based specifications that enable sustainable technologies to be incorporated into airport pavement. The study also proposed a consequence-based implementation hierarchy to facilitate responsible adoption of waste materials in airside pavements. The outcomes of this review will assist airport managers and pavement designers to implement practical changes to achieve more sustainable rigid airport pavements in the future. Full article
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16 pages, 2050 KiB  
Article
Effects of Activated Cold Regenerant on Pavement Properties of Emulsified Asphalt Cold Recycled Mixture
by Fuda Chen, Jiangmiao Yu, Yuan Zhang, Zengyao Lin and Anxiong Liu
Materials 2025, 18(15), 3529; https://doi.org/10.3390/ma18153529 - 28 Jul 2025
Viewed by 274
Abstract
Limited recovery of the viscoelastic properties of aged asphalt on RAP surfaces at ambient temperature reduces interface fusion and bonding with new emulsified asphalt, degrading pavement performance and limiting large-scale promotion and high-value applications of the emulsified asphalt cold recycled mixture (EACRM). Therefore, [...] Read more.
Limited recovery of the viscoelastic properties of aged asphalt on RAP surfaces at ambient temperature reduces interface fusion and bonding with new emulsified asphalt, degrading pavement performance and limiting large-scale promotion and high-value applications of the emulsified asphalt cold recycled mixture (EACRM). Therefore, a cold regenerant was independently prepared to rapidly penetrate, soften, and activate aged asphalt at ambient temperature in this paper, and its effects on the volumetric composition, mechanical strength, and pavement performance of EACRM were systematically investigated. The results showed that as the cold regenerant content increased, the air voids, indirect tensile strength (ITS), and high-temperature deformation resistance of EACRM decreased, while the dry–wet ITS ratio, cracking resistance, and fatigue resistance increased. Considering the comprehensive pavement performance requirements of cold recycled pavements, the optimal content of the activated cold regenerant for EACRM was determined to be approximately 0.6%. Full article
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27 pages, 6279 KiB  
Article
Investigation of the Performance and Fuel Oil Corrosion Resistance of Semi-Flexible Pavement with the Incorporation of Recycled Glass Waste
by Ayman Hassan AL-Qudah, Suhana Koting, Mohd Rasdan Ibrahim and Muna M. Alibrahim
Materials 2025, 18(15), 3442; https://doi.org/10.3390/ma18153442 - 22 Jul 2025
Viewed by 294
Abstract
Semi-flexible pavement (SFP) is a durable and cost-effective alternative to conventional rigid and flexible pavement and is formed by permeating an open-graded asphalt (OGA) layer with high-fluidity cement grout. The degradation of SFP mattresses due to fuel oil spills can result in significant [...] Read more.
Semi-flexible pavement (SFP) is a durable and cost-effective alternative to conventional rigid and flexible pavement and is formed by permeating an open-graded asphalt (OGA) layer with high-fluidity cement grout. The degradation of SFP mattresses due to fuel oil spills can result in significant maintenance costs. Incorporating glass waste (GW) into the construction of SFPs offers an eco-friendly solution, helping to reduce repair costs and environmental impact by conserving natural resources and minimizing landfill waste. The main objective of this research is to investigate the mechanical performance and fuel oil resistance of SFP composites containing different levels of glass aggregate (GlaSFlex composites). Fine glass aggregate (FGA) was replaced with fine virgin aggregate at levels of 0%, 20%, 40%, 60%, 80%, and 100% by mass. The results indicated the feasibility of utilizing FGA as a total replacement (100%) for fine aggregate in the OGA structural layer of SFPs. At 100% FGA, the composite exhibited excellent mechanical performance and durability, including a compressive strength of 8.93 MPa, a Marshall stability exceeding 38 kN, and a stiffness modulus of 19,091 MPa. Furthermore, the composite demonstrated minimal permanent deformation (0.04 mm), a high residual stability of 94.7%, a residual compressive strength of 83.3%, and strong resistance to fuel spillage with a mass loss rate of less than 1%, indicating excellent durability. Full article
(This article belongs to the Special Issue Advanced Materials for Pavement and Road Infrastructure)
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24 pages, 3928 KiB  
Article
Performance Degradation and Fatigue Life Prediction of Hot Recycled Asphalt Mixture Under the Coupling Effect of Ultraviolet Radiation and Freeze–Thaw Cycle
by Tangxin Xie, Zhongming He, Yuetan Ma, Huanan Yu, Zhichen Wang, Chao Huang, Feiyu Yang and Pengxu Wang
Coatings 2025, 15(7), 849; https://doi.org/10.3390/coatings15070849 - 19 Jul 2025
Viewed by 500
Abstract
In actual service, asphalt pavement is subjected to freeze–thaw cycles and ultraviolet radiation (UV) over the long term, which can easily lead to mixture aging, enhanced brittleness, and structural damage, thereby reducing pavement durability. This study focuses on the influence of freeze–thaw cycles [...] Read more.
In actual service, asphalt pavement is subjected to freeze–thaw cycles and ultraviolet radiation (UV) over the long term, which can easily lead to mixture aging, enhanced brittleness, and structural damage, thereby reducing pavement durability. This study focuses on the influence of freeze–thaw cycles and ultraviolet aging on the performance of recycled asphalt mixtures. Systematic indoor road performance tests were carried out, and a fatigue prediction model was established to explore the comprehensive effects of recycled asphalt pavement (RAP) content, environmental action (ultraviolet radiation + freeze–thaw cycle), and other factors on the performance of recycled asphalt mixtures. The results show that the high-temperature stability of recycled asphalt mixtures decreases with the increase in environmental action days, while higher RAP content contributes to better high-temperature stability. The higher the proportion of old materials, the more significant the environmental impact on the mixture; both the flexural tensile strain and flexural tensile strength decrease with the increase in environmental action time. When the RAP content increased from 30% to 50%, the bending strain continued to decline. With the extension of environmental action days, the decrease in the immersion Marshall residual stability and the freeze–thaw splitting strength became more pronounced. Although the increase in RAP content can improve the forming stability, the residual stability decreases, and the freeze–thaw splitting strength is lower than that before the freeze–thaw. Based on the fatigue test results, a fatigue life prediction model with RAP content and freeze–thaw cycles as independent variables was constructed using the multiple nonlinear regression method. Verification shows that the established prediction model is basically consistent with the change trend of the test data. The research results provide a theoretical basis and optimization strategy for the performance improvement and engineering application of recycled asphalt materials. Full article
(This article belongs to the Special Issue Novel Cleaner Materials for Pavements)
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16 pages, 1551 KiB  
Review
Cold Central Plant Recycling Mixtures for High-Volume Pavements: Material Design, Performance, and Design Implications
by Abhary Eleyedath, Ayman Ali and Yusuf Mehta
Materials 2025, 18(14), 3345; https://doi.org/10.3390/ma18143345 - 16 Jul 2025
Viewed by 310
Abstract
The cold recycling (CR) technique is gaining traction, with an increasing demand for sustainable pavement construction practices. Cold in-place recycling (CIR) and cold central plant recycling (CCPR) are two strategies under the umbrella of cold recycling. These techniques use reclaimed asphalt pavement (RAP) [...] Read more.
The cold recycling (CR) technique is gaining traction, with an increasing demand for sustainable pavement construction practices. Cold in-place recycling (CIR) and cold central plant recycling (CCPR) are two strategies under the umbrella of cold recycling. These techniques use reclaimed asphalt pavement (RAP) to rehabilitate pavement, and CCPR offers the added advantage of utilizing stockpiled RAP. While many agencies have expertise in cold recycling techniques including CCPR, the lack of pavement performance data prevented the largescale implementation of these technologies. Recent studies in high-traffic volume applications demonstrate that CCPR technology can be implemented on the entire road network across all traffic levels. This reignited interest in the widespread implementation of CCPR. Therefore, the purpose of this study is to provide agencies with the most up-to-date information on CCPR to help them make informed decisions. To this end, this paper comprehensively reviews the mix-design for CCPR, the structural design of pavements containing CCPR layers, best construction practices, and the agency experience in using this technology on high-traffic volume roads to provide in-depth information on the steps to follow from project selection to field implementation. The findings specify the suitable laboratory curing conditions to achieve the optimum mix design and specimen preparation procedures to accurately capture the material properties. Additionally, this review synthesizes existing quantitative data from previous studies, providing context for the comparison of findings, where applicable. The empirical and mechanistic–empirical design inputs, along with the limitations of AASHTOWare Pavement ME software for analyzing this non-conventional material, are also presented. Full article
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18 pages, 2365 KiB  
Article
The Improvement of Road Performance of Foam Asphalt Cold Recycled Mixture Based on Interface Modification
by Han Zhao, Yuheng Chen, Wenyi Zhou, Yichao Ma, Zhuo Chen and Junyan Yi
Polymers 2025, 17(14), 1927; https://doi.org/10.3390/polym17141927 - 13 Jul 2025
Viewed by 399
Abstract
With the increasing demand for highway maintenance, enhancing the resource utilization of reclaimed asphalt pavement (RAP) has become an urgent and widely studied issue. Although foam asphalt cold recycling technology offers significant benefits in terms of resource utilization and energy saving, it still [...] Read more.
With the increasing demand for highway maintenance, enhancing the resource utilization of reclaimed asphalt pavement (RAP) has become an urgent and widely studied issue. Although foam asphalt cold recycling technology offers significant benefits in terms of resource utilization and energy saving, it still faces challenges, particularly the poor stability of foam asphalt mixtures. This study focuses on optimizing the performance of foam asphalt recycled mixtures through interface modification, aiming to promote the widespread application of foam asphalt cold recycling technology. Specifically, the research follows these steps: First, the optimal mix ratio of the recycled mixtures was determined based on the fundamental properties of foam asphalt and RAP. Then, zinc oxide, silane coupling agents, and amine anti-stripping agents were introduced to modify the recycled mixtures. At last, a series of tests were conducted to comprehensively evaluate improvements in road performance. The results indicate that the silane coupling agent enhances the low-temperature performance and fatigue. The fracture energy reached 526.71 J/m2. Zinc oxide improves the low-temperature cracking resistance and dry shrinkage performance. Amine anti-stripping agents have minimal impact on the low-temperature performance. The linear shrinkage was reduced by 2.6%. The results of TOPSIS indicated that silane coupling agent modification exhibits superior fatigue resistance and low-temperature performance, achieving the highest comprehensive score of 0.666. Although amine-based anti-stripping agents improve fatigue life, they are not suitable for modifying foamed asphalt mixtures due to their detrimental effects on low-temperature performance and moisture resistance. Full article
(This article belongs to the Special Issue Polymer Materials for Pavement Applications)
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25 pages, 11157 KiB  
Review
Reuse of Retired Wind Turbine Blades in Civil Engineering
by Xuemei Yu, Changbao Zhang, Jing Li, Xue Bai, Lilin Yang, Jihao Han and Guoxiang Zhou
Buildings 2025, 15(14), 2414; https://doi.org/10.3390/buildings15142414 - 9 Jul 2025
Viewed by 380
Abstract
The rapid growth of the wind energy sector has led to a rising number of retired wind turbine blades (RWTBs) globally, posing significant environmental and logistical challenges for sustainable waste management. Handling enormous RWTBs at their end of life (EoL) has a significant [...] Read more.
The rapid growth of the wind energy sector has led to a rising number of retired wind turbine blades (RWTBs) globally, posing significant environmental and logistical challenges for sustainable waste management. Handling enormous RWTBs at their end of life (EoL) has a significant negative impact on resource conservation and the environment. Conventional disposal methods, such as landfilling and incineration, raise environmental concerns due to the non-recyclable composite material used in blade manufacturing. This study explores the upcycling potential of RWTBs as innovative construction materials, addressing both waste reduction and resource efficiency in the construction industry. By exploring recent advancements in recycling techniques, this research highlights applications such as structural components, lightweight aggregates for concrete, and reinforcement elements in asphalt pavements. The key findings demonstrate that repurposing blade-derived materials not only reduces landfill dependency but also lowers carbon emissions associated with conventional construction practices. However, challenges including material compatibility, economic feasibility, and standardization require further investigation. This study concludes that upcycling wind turbine blades into construction materials offers a promising pathway toward circular economy goals. To improve technical methods and policy support for large-scale implementation, it recommends collaboration among different fields, such as those related to cementitious and asphalt materials. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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31 pages, 6707 KiB  
Review
A Comprehensive Review of Hot In-Place Recycling Technology: Classification, Factors Affecting Performance of Asphalt Mixtures, and Benefits Analysis
by Chengwei Xing, Haozongyang Li, Zhibin Chang, Huailei Cheng, Hengji Zhang, Shixian Tang and Bohan Zhu
Coatings 2025, 15(7), 794; https://doi.org/10.3390/coatings15070794 - 6 Jul 2025
Viewed by 451
Abstract
The application of hot in-place recycling asphalt mixtures (HIRAMs) is gaining increasing attention in highway maintenance due to its environmental and economic benefits. This paper comprehensively reviews and discusses the state-of-the-art studies in the field of hot in-place recycling (HIR). Firstly, different HIR [...] Read more.
The application of hot in-place recycling asphalt mixtures (HIRAMs) is gaining increasing attention in highway maintenance due to its environmental and economic benefits. This paper comprehensively reviews and discusses the state-of-the-art studies in the field of hot in-place recycling (HIR). Firstly, different HIR technologies are introduced, including surface recycling, remixing, and repaving. Then, this paper provides a detailed description of the key factors influencing the road performance of HIRAMs in terms of both materials and production, such as reclaimed asphalt pavement (RAP), rejuvenators, virgin asphalt, virgin asphalt mixtures, preheating temperature, and mixing time. Furthermore, the environmental and economic benefits of HIR are compared with other preventative maintenance and recycling technologies. Finally, some challenges for the investigation of HIR are further discussed, and the corresponding suggestions are recommended for future investigation. Full article
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19 pages, 7042 KiB  
Article
Durability of Recycled Concrete Aggregate as a Pavement Base Material Including Drainage: A Laboratory and Simulation Study
by Syed Ashik Ali, Paul Cancino Arevalo, Musharraf Zaman, Royce W. Floyd, Zahid Hossain and Javier Rojas-Pochyla
Sustainability 2025, 17(13), 6050; https://doi.org/10.3390/su17136050 - 2 Jul 2025
Viewed by 335
Abstract
Recycled concrete aggregates (RCAs) have the potential to be used as a sustainable, cost-effective, and environmentally friendly material in pavement base construction. However, there is a lack of information on the durability, strength, and hydraulic properties of RCA. The primary purpose of this [...] Read more.
Recycled concrete aggregates (RCAs) have the potential to be used as a sustainable, cost-effective, and environmentally friendly material in pavement base construction. However, there is a lack of information on the durability, strength, and hydraulic properties of RCA. The primary purpose of this study was to evaluate the properties and performances of commonly available RCAs in Oklahoma as pavement bases through laboratory testing and AASHTOWare Pavement ME simulations. For this purpose, three RCAs (RCA-1, RCA-2, and RCA-3) and a virgin limestone aggregate (VLA-1) were collected from local sources. RCA-1 and RCA-3 were produced in the field by crushing the existing concrete pavement of Interstate 40 and US 69 sections, respectively. RCA-2 was produced by crushing concrete and rubble collected in a local recycling plant. Laboratory testing for this study included particle size distribution, wash loss, optimum moisture content and maximum dry density (OMC-MDD), Los Angeles (LA) abrasion, durability indices (Dc and Df), permeability (k), and resilient modulus (Mr). The properties of aggregates were compared and the service life (performance) of aggregate bases was studied through mechanistic analysis using the AASHTOWare Pavement ME design software (version 2.6, AASHTO, USA). The results indicated that the properties of RCAs can differ greatly based on the origin of the source materials and the methods used in their processing. Recycled aggregates from concrete pavements of interstate and state highways exhibited similar or improved performance as virgin aggregates. RCA produced in a recycling plant was found to show durability and strength issues due to the presence of inferior quality materials and contaminants. Also, the results indicated that the fine aggregate durability test is a useful tool for screening recycled aggregates to ensure quality during production and construction. Bottom-up fatigue cracking was identified as the most affected performance criterion for flexible pavements when using RCA as the base layer. The findings will help increase the use of RCA as pavement base to promote environmental sustainability. Full article
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22 pages, 8830 KiB  
Article
Evaluation of the Grading and Morphology of Recycled Asphalt Pavement Clusters Using the Emulsification–Separation Disposal Method
by Peiliang Cong and Kexuan Yu
Appl. Sci. 2025, 15(13), 7375; https://doi.org/10.3390/app15137375 - 30 Jun 2025
Viewed by 236
Abstract
This study proposes a method for separating asphalt and aggregates in recycled asphalt pavement (RAP) materials using surfactants as solvents. This method utilizes surfactants to soften the asphalt by reducing its surface tension, separating the RAP clusters, and washing away the asphalt from [...] Read more.
This study proposes a method for separating asphalt and aggregates in recycled asphalt pavement (RAP) materials using surfactants as solvents. This method utilizes surfactants to soften the asphalt by reducing its surface tension, separating the RAP clusters, and washing away the asphalt from the RAP. The wastewater is recycled during the emulsification–separation process without discharge. Factors affecting the separation effect of RAP, including the type of anionic surfactants, the surfactant concentration, the emulsion-to-RAP ratio, temperature, the rotation rate and time, and the RAP’s particle size, were investigated in depth, and the separation effect and its influence on the aggregate properties were evaluated. The experimental results indicate that when using the optimal process to mix and treat 13.2 mm and 9.5 mm RAP clusters, it is possible to achieve 100% separation of the coarse RAP above 4.75 mm, with a 64.58% reduction in the asphalt content. The angularity of the aggregate remained unchanged after separation. It was observed from scanning electron microscopy (SEM) images that the asphalt on the surface of the coarse aggregate had been eluted, and the morphology of the aggregate surface was completely exposed. This environmentally friendly separation method provides new possibilities for high-content RAP recycling in pavement engineering. Full article
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