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Keywords = particle number size distribution (PSD)

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11 pages, 887 KiB  
Article
Characterization of Particle Emissions from GTM 400 Fueled with HEFA-SPK Blends
by Paula Kurzawska-Pietrowicz and Remigiusz Jasiński
Energies 2025, 18(11), 2696; https://doi.org/10.3390/en18112696 - 22 May 2025
Viewed by 407
Abstract
As aviation is a rapidly growing sector, many actions must be taken to significantly reduce the emission of harmful gases such as CO2, CO, HC, NOx, and particulate matter (PM). One accessible solution is the use of drop-in sustainable aviation fuels [...] Read more.
As aviation is a rapidly growing sector, many actions must be taken to significantly reduce the emission of harmful gases such as CO2, CO, HC, NOx, and particulate matter (PM). One accessible solution is the use of drop-in sustainable aviation fuels (SAFs), which do not require any changes in the engine or infrastructure construction. The aim of this research was to analyze changes in non-volatile particulate matter (nvPM) emissions for SAF blends compared to Jet A-1 using a miniature jet engine, as there is still limited research on particulate matter emissions from miniature engines, especially for SAFs. This study focuses on non-volatile particle emissions from HEFA-SPK fuel, with comprehensive analyses of particle number and particulate mass-emission indices, as well as number-based and volume-based particle-size distribution (PSD). The tests were conducted on the miniature GTM 400 engine, which was specially designed for SAF testing. The tested fuels were 30/70%v and 50/50%v blends of HEFA-SPK/Jet A-1, as well as neat Jet A-1 as a reference fuel. The results showed that the use of 50%v HEFA-SPK can reduce non-volatile particulate mass emissions up to 59% at low engine loads, and non-volatile particle number emissions by up to 56% at maximum thrust, compared to Jet A-1. Full article
(This article belongs to the Special Issue Internal Combustion Engine Performance 2025)
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21 pages, 2384 KiB  
Article
The Influence of Complementary Processing Methods to Emulsification on the Sunscreen Emulsion Properties
by Yasmin R. Santos, Newton Andreo-Filho, Patricia S. Lopes, Daniele R. Araujo, Anderson F. Sepulveda, Caroline C. Sales, Andre R. Baby, Marcelo D. Duque and Vânia R. Leite-Silva
Processes 2025, 13(2), 520; https://doi.org/10.3390/pr13020520 - 13 Feb 2025
Cited by 2 | Viewed by 1138
Abstract
Different processing conditions to produce emulsions can modify the dispersion of ingredients, visual aspect, and viscosity, influencing the final product’s effectiveness. In this study, a primary sunscreen emulsion was produced by the conventional stirring process and subsequently subjected separately to complementary processing methods. [...] Read more.
Different processing conditions to produce emulsions can modify the dispersion of ingredients, visual aspect, and viscosity, influencing the final product’s effectiveness. In this study, a primary sunscreen emulsion was produced by the conventional stirring process and subsequently subjected separately to complementary processing methods. A Box-Behnken 23 factorial design was applied to each complementary processing method: the High-Shear Method (CP-HS) and the High-Pressure Homogenization Method (CP-HPH). The present study aimed to investigate the influence of these complementary processes on particle size distribution (PSD), Zeta potential, pH, rheological properties, in vitro SPF, and photostability. In the CP-HS factorial design, the factors explored at three levels were stirring speed and stirring time, while in the CP-HPH design, the factors varied at three levels of pressure and the number of cycles through the high-pressure homogenizer. Results indicated that both complementary processing methods significantly influenced (p < 0.05) the physicochemical characteristics of the primary sunscreen emulsion, which was applied as the starting point. In CP-HS, the sample subjected to 15,000 rpm for 15 min exhibited the highest in vitro SPF (p < 0.05), with an average value of 42 at T0, while the primary sunscreen emulsion had an SPF of 30. In CP-HPH, a more pronounced reduction and uniformity in PSD among the studied methods were observed (p < 0.05), and the range of data was 0.20–0.34 μm. These results emphasize how different processing methods can influence the final characteristics of an emulsion and where suitable choices can significantly benefit the product. Full article
(This article belongs to the Special Issue Nanoemulsion Processes Design and Applications)
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20 pages, 14992 KiB  
Article
Macro-Micro Mechanics of Granular Soils Under Shear Considering Coupled Effects of Particle Size Distribution and Particle Morphology
by Wei Xiong and Jianfeng Wang
Materials 2025, 18(2), 428; https://doi.org/10.3390/ma18020428 - 17 Jan 2025
Viewed by 845
Abstract
This paper investigates the effects of particle morphology (PM) and particle size distribution (PSD) on the micro-macro mechanical behaviours of granular soils through a novel X-ray micro-computed tomography (μCT)-based discrete element method (DEM) technique. This technique contains the grain-scale property extraction by the [...] Read more.
This paper investigates the effects of particle morphology (PM) and particle size distribution (PSD) on the micro-macro mechanical behaviours of granular soils through a novel X-ray micro-computed tomography (μCT)-based discrete element method (DEM) technique. This technique contains the grain-scale property extraction by the X-ray μCT, DEM parameter calibration by the one-to-one mapping technique, and the massive derivative DEM simulations. In total, 25 DEM samples were generated with a consideration of six PSDs and four PMs. The effects of PSD and PM on the micro-macro mechanical behaviours were carefully investigated, and the coupled effects were highlighted. It is found that (a) PM plays a significant role in the micro-macro mechanical responses of granular soils under triaxial shear; (b) the PSD uniformity can enhance the particle morphology effect in dictating the peak deviatoric stress, maximum volumetric strain, contact-based coordination number, fabric evolution, and shear band formation, while showing limited influences in the maximum dilation angle and particle-based coordination number; (c) with the same PSD uniformity and PM degree, the mean particle volume shows minimal effects on the macro-micro mechanical behaviours of granular soils as well as the particle morphology effects. Full article
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20 pages, 8785 KiB  
Article
Effect of Powder Recycling on the Surface and Selected Technological Properties of M300 Maraging Steel Produced via the SLM Method
by Abdesselam Mechali, Josef Hlinka, Michal Kresta, Marin Petrovic, Jakub Mesicek, Ibrahim Jahan, Jiri Hajnys and Jana Petru
J. Manuf. Mater. Process. 2024, 8(6), 267; https://doi.org/10.3390/jmmp8060267 - 27 Nov 2024
Cited by 1 | Viewed by 1442
Abstract
This study delves into selective laser melting (SLM). By using M300 steel in virgin and recycled powder form (after 20 cycles), with the aim of reducing the cost of printing for the practical application of M300 maraging steel, a comprehensive comparison between the [...] Read more.
This study delves into selective laser melting (SLM). By using M300 steel in virgin and recycled powder form (after 20 cycles), with the aim of reducing the cost of printing for the practical application of M300 maraging steel, a comprehensive comparison between the two types of powder was evaluated. The powder’s morphology was analyzed using scanning electron microscopy (SEM) and backscattered electrons (BSE). The particles were seen to have a spherical shape, with a notable number of satellites attached to their surfaces. The particle size distribution (PSD) was examined and ranged from 10 to 90 µm for both powders. In addition, the porosity exhibited an average value of 0.07% for the virgin powder and 0.10% for the recycled powder. The microstructure was examined. Additionally, the surface wettability was tested, and it was seen to display wetting behavior for both types of powder, while blackened surfaces showed a higher wetting angle than untreated surfaces (hydrophobic). The 2D roughness measurements showed that the recycled powder had no significant difference from the virgin powder (Ra = 5.33 µm, Rz = 24.17 µm) before blackening and (Ra = 5.48 µm, Rz = 24.07 µm) after blackening. Corrosion tests proved that the recycled powder did not affect the corrosion properties of the material, while blackening caused partial surface corrosion in both types of samples, regardless of the used powder. Full article
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18 pages, 10935 KiB  
Article
Optimization of Discrete Element Method Model to Obtain Stable and Reliable Numerical Results of Mechanical Response of Granular Materials
by Yuyu Zhang and Li Li
Minerals 2024, 14(8), 758; https://doi.org/10.3390/min14080758 - 27 Jul 2024
Viewed by 1692
Abstract
The discrete element method (DEM) is largely used to simulate the geotechnical behavior of granular materials. However, numerical modeling with this type of code is expensive and time consuming, especially when fine particles are involved. This leads researchers to make use of different [...] Read more.
The discrete element method (DEM) is largely used to simulate the geotechnical behavior of granular materials. However, numerical modeling with this type of code is expensive and time consuming, especially when fine particles are involved. This leads researchers to make use of different approaches to shorten the time of calculation without verifying the stability and reliability of numerical results, even though a compromise between the time of calculation and accuracy is commonly claimed. The particle size distribution (PSD) curve of studied granular material is completely ignored or arbitrarily cut. It is unclear if the ensued numerical results are still representative of the studied granular materials. Additionally, one can see a large number of numerical models established on a basis of calibration by ignoring the physical meaning and even measured values of some model parameters. The representativeness and reliability of the obtained numerical results are questionable. All these partly contribute to reducing the public’s confidence in numerical modeling. In this study, a methodology is illustrated to obtain an optimal DEM model, which minimizes the time of calculation and ensures stable and reliable numerical results for the mechanical behavior of a waste rock. The results indicate that the PSD curve of the studied waste rock can indeed be cut by excluding a portion of fine particles, while the Young’s modulus of the waste rock particles can also be decreased to accelerate the numerical calculations. A physical explanation of why the time of calculation can be shortened by reducing the Young’s modulus of waste rock particles is provided for the first time. Overall, the PSD cut, reduction in Young’s modulus, and time step must be determined through sensitivity analyses to ensure stable and reliable results with the shortest time of calculation. In addition, it is important to minimize the number of model parameters determined through the process of calibration, especially for those having physical meanings. In this study, the only model parameter having a clear physical meaning but difficult to measure is the rolling resistance coefficient for repose angle tests on the studied waste rock. Its value has to be obtained through a process of calibration against some experimental results. The validity and predictability of the calibrated numerical model have been successfully verified against additional experimental results. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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11 pages, 3526 KiB  
Article
Identification of the Mechanism Resulting in Regions of Degraded Toughness in A508 Grade 4N Manufactured Using Powder Metallurgy–Hot Isostatic Pressing
by Colin D. Ridgeway, Terrance Nolan and Joeseph M. Pyle
J. Manuf. Mater. Process. 2024, 8(4), 132; https://doi.org/10.3390/jmmp8040132 - 26 Jun 2024
Viewed by 2318
Abstract
Powder metallurgy–hot isostatic pressing (PM-HIP) is a form of advanced manufacturing that offers the ability to produce near-net shape components that are otherwise not achievable via conventional forging or wrought manufacturing. Accessing the design space of PM-HIP is dependent upon the ability to [...] Read more.
Powder metallurgy–hot isostatic pressing (PM-HIP) is a form of advanced manufacturing that offers the ability to produce near-net shape components that are otherwise not achievable via conventional forging or wrought manufacturing. Accessing the design space of PM-HIP is dependent upon the ability to achieve uniform or known properties in finalized components, which has resulted in a number of programs aimed at identifying properties achievable via PM-HIP manufacturing. One result of these programs has been the consistent observation of a variation in toughness observed for the low-alloy steel ASTM A508 Grades 3 and 4N. While observed, the degree of variability and the mechanism resulting in the variability have not yet been fully defined. Thus, a systematic approach to evaluate the variation observed in impact toughness in PM-HIP ASTM A508 Grade 4N was proposed to elucidate the responsible metallurgical mechanism. Four unique billets manufactured from two heats of powder with different particle size distributions (PSDs) were fabricated and tested for impact toughness and tensile properties. The degradation in impact toughness was confirmed to be location-specific where the near-can region of all billets had reduced impact toughness relative to the interior of each billet. The mechanism driving the location-specific property development was identified to be mobile oxygen that follows the thermal gradient that develops during the HIP cycle and leads to a redistribution of mobile oxygen where oxygen is concentrated ~1” inboard of the original canister/billet interface. Redistributed oxygen then forms stable oxides along coincident prior particle and prior austenite grain boundaries, effectively reducing the impact toughness. With the mechanism now addressed, necessary actions can be taken to mitigate the effect of the oxygen redistribution, allowing for use in PM-HIP A508 Grade 4N in commercial industry. Full article
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17 pages, 2451 KiB  
Article
Analysis of Particle Number Emissions in a Retrofitted Heavy-Duty Spark Ignition Engine Powered by LPG
by Vicente Bermúdez, Pedro Piqueras, Enrique José Sanchis and Brayan Conde
Atmosphere 2024, 15(6), 704; https://doi.org/10.3390/atmos15060704 - 12 Jun 2024
Cited by 1 | Viewed by 920
Abstract
This study aims to examine the particle number (PN) emissions of a retrofitted heavy-duty spark ignition (HD-SI) engine powered by liquefied petroleum gas (LPG) under both steady-state and transient conditions. The engine was tested under seven steady-state operating points to investigate the PN [...] Read more.
This study aims to examine the particle number (PN) emissions of a retrofitted heavy-duty spark ignition (HD-SI) engine powered by liquefied petroleum gas (LPG) under both steady-state and transient conditions. The engine was tested under seven steady-state operating points to investigate the PN behavior and particle size distribution (PSD) upstream and downstream of the three-way catalyst (TWC). This analysis intends to assess the impact of including particles with diameters ranging from 10 nm to 23 nm on the total particle count, a consideration for future regulations. The study employed the World Harmonized Transient Cycle (WHTC) for transient conditions to encompass the same engine working region as is used in the steady-state analysis. A Dekati FPS-4000 diluted the exhaust sample to measure the PSD and PN for particle diameters between 5.6 nm and 560 nm using the TSI-Engine Exhaust Particle Sizer (EEPS) 3090. The findings indicate that PN levels tend to increase downstream of the TWC under steady-state conditions in operating points with low exhaust gas temperatures and flows (equal to or less than 500 °C and 120 kg/h). Furthermore, the inclusion of particles with diameters between 10 nm and 23 nm leads to an increase in PN emissions by 17.70% to 40.84% under steady conditions and by an average of 40.06% under transient conditions, compared to measurements that only consider particles larger than 23 nm. Notably, in transient conditions, most PN emissions occur during the final 600 s of the cycle, linked to the most intense phase of the WHTC. Full article
(This article belongs to the Special Issue Traffic Related Emission (2nd Edition))
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22 pages, 7922 KiB  
Article
Flexible Permeable-Pavement System Sustainability: A Methodology for Stormwater Management Based on PM Granulometry
by Vittorio Ranieri, Stefano Coropulis, Veronica Fedele, Paolo Intini and John Joseph Sansalone
Infrastructures 2024, 9(6), 95; https://doi.org/10.3390/infrastructures9060095 - 11 Jun 2024
Cited by 2 | Viewed by 2180
Abstract
Permeable-pavement design methodologies can improve the hydrologic and therefore the environmental benefits of rural and urban roadway systems. By contrast, conventional impervious pavements perturb the hydrologic cycle, altering the relationship between the rainfall loading and runoff response. Impervious pavements create a hydraulically conductive [...] Read more.
Permeable-pavement design methodologies can improve the hydrologic and therefore the environmental benefits of rural and urban roadway systems. By contrast, conventional impervious pavements perturb the hydrologic cycle, altering the relationship between the rainfall loading and runoff response. Impervious pavements create a hydraulically conductive interface for the transport of traffic-generated chemicals and particulate matter (PM), deleteriously impacting their proximate environments. Permeable-pavement systems are countermeasures to mitigate hydrologic, chemical, and PM impacts. However, permeable pavements are not always equally implementable due to costs, PM loadings, and design constraints. A potential solution to facilitate environmental benefits while meeting the traffic load capacity is the combination of two filtration systems placed at the pavement shoulders and/or pedestrian sidewalks: a bituminous-pavement open-graded friction course (BPFC) and an aggregate-filled infiltration trench. This solution is presented in this manuscript together with the methodological framework and the first results of the investigations into designing and validating such a combined system. The research was conducted at the laboratories of the Polytechnic University of Bari and the University of Florida, while an operational and full-scale physical model was constructed in Bari, Italy. The first results presented characterize the PM deposition on public roads based on granulometry (particle size distributions (PSDs) and particle number densities (PNDs)). Samples (n = 16) were collected and analyzed at eight different sites with different land uses, traffic, and pavements from different cities (Bari and Taranto, Italy). The PM analysis showed similar distributions (PSDs and PNDs), except for two samples. The gravimetric-based PSDs of the PM had granulometric distributions in the sand-size range. In contrast, the PNDs, modeled by a Power Law Model (PLM) (R2 ≥ 0.92), illustrated an exponentially increasing number of particles in the fine silt and clay-size range, representing less than 10% of the PSD mass. Moreover, the results indicate that PM sourced from permeable-pavement systems has differing impacts on the pavement service life. Full article
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12 pages, 2362 KiB  
Article
Detection of Autumnal Concentration of Coscinodiscus granii in the Southern Baltic—A Method for In Situ Measurement of Marine Particles
by Magdalena M. Pawlik and Dariusz Ficek
Water 2024, 16(8), 1091; https://doi.org/10.3390/w16081091 - 11 Apr 2024
Cited by 1 | Viewed by 1310
Abstract
Efficient means for measuring the abundance and species composition of phytoplankton in situ continue to pose a big challenge to scientists. Hitherto, analyses and interpretations have been based mainly on small numbers of data acquired from microscopic examinations of water samples. Hence, information [...] Read more.
Efficient means for measuring the abundance and species composition of phytoplankton in situ continue to pose a big challenge to scientists. Hitherto, analyses and interpretations have been based mainly on small numbers of data acquired from microscopic examinations of water samples. Hence, information on devices facilitating such measurements is highly desirable. This paper examines the opportunities offered by the LISST-100X instrument for measuring in situ the concentrations and spatially variable biovolumes of a species dominant in the southern Baltic during the autumnal bloom. Microscopic analysis of phytoplankton in water sampled from different locations in the southern Baltic confirmed earlier results, indicating that this bloom was due to the overriding prevalence of one microplankton diatom species—Coscinodiscus granii. Combining the microscopic measurements of C. granii cell sizes with the size distribution ranges employed by the LISST-100X yielded equivalent spherical diameters (EDSs) ranging from 47.4 to 188.0 µm, with maxima in the 78.4–92.6 and 92.6–109 ranges. Comparative analysis of the particle size distribution (PSD) spectra was used to separate the abundance of C. granii from the total suspended particulate matter (SPM). Spatial in situ measurements in 2012 and 2014 of C. granii concentrations in surface waters showed that both its abundance and its percentage contribution to the total SPM were highly variable. Over a distance of several km, these concentrations varied from values close to zero to 0.2 µL L−1 in 2012 and from 0.3 to 0.9 µL L−1 in 2014, whereas the percentage in the total SPM was found to vary locally from a few to c. 50%. The proposed method and results demonstrate the success of the LISST-100X instrument in detecting size and volume concentrations of phytoplankton in size classes ranging from 1.25 to 250 μm. However, the correct interpretation of LISST data requires that the dominant phytoplankton species concentration in the suspensions be large enough for the signal (peak) to be readily visible against the background PSD of other SPM. Full article
(This article belongs to the Section Biodiversity and Functionality of Aquatic Ecosystems)
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18 pages, 5756 KiB  
Article
Measurement and Analysis of Brake and Tyre Particle Emissions from Automotive Series Components for High-Load Driving Tests on a Wheel and Suspension Test Bed
by Martin Kupper, Ludwig Schubert, Manfred Nachtnebel, Hartmuth Schröttner, Michael Peter Huber, Peter Fischer and Alexander Bergmann
Atmosphere 2024, 15(4), 430; https://doi.org/10.3390/atmos15040430 - 29 Mar 2024
Cited by 1 | Viewed by 1849
Abstract
A current challenge in realising clean road transport is non-exhaust emissions. Important advances regarding measurement systems, including well-defined characterisation techniques, as well as regulation, will be made in the next few years. In this work, we present the detailed results of particle emission [...] Read more.
A current challenge in realising clean road transport is non-exhaust emissions. Important advances regarding measurement systems, including well-defined characterisation techniques, as well as regulation, will be made in the next few years. In this work, we present the detailed results of particle emission analyses, consisting of aerosol (size distribution, particle number (PN), and mass (PM)) and electron microscopy (EM) measurements, under different load conditions on a test bed for a wheel suspension and brakes. Standard tyres and brakes from serial production were tested with a high-load driving cycle, while particle measurements were conducted by gravimetric measurements and with a TSI SMPS, a TSI APS, and a GRIMM OPS. Furthermore, samples were analysed by electron microscopy. A bimodal particle size distribution (PSD) was obtained with an SMPS, with peaks at 20 nm and around 400 nm. The results of an EM analysis of >1400 single particles from the electrostatic sampler match the PSD results. The EM analysis also showed ultrafine particles, mainly containing O, Fe, Si, Ba, Mg, and S, and also fractal particles with high-C fractions. Our results suggest, in agreement with the previously published literature, that particulate emissions are related to the brake disc temperature and occur in significant amounts above a threshold temperature. Full article
(This article belongs to the Special Issue Transport Emissions and Their Environmental Impacts)
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11 pages, 1328 KiB  
Article
Evaluating the Impact of Using HEFA Fuel on the Particulate Matter Emissions from a Turbine Engine
by Remigiusz Jasiński and Radosław Przysowa
Energies 2024, 17(5), 1077; https://doi.org/10.3390/en17051077 - 23 Feb 2024
Cited by 10 | Viewed by 2009
Abstract
The dynamically growing sustainable aviation fuel (SAF) industry and the implemented European policy create the need for conducting research on the actual benefits of using alternative fuels in aviation. The aim of this research was to assess the impact of HEFA (hydroprocessed esters [...] Read more.
The dynamically growing sustainable aviation fuel (SAF) industry and the implemented European policy create the need for conducting research on the actual benefits of using alternative fuels in aviation. The aim of this research was to assess the impact of HEFA (hydroprocessed esters and fatty acids) fuel on the particulate matter emission indicators of an aircraft engine. This article presents the results of the measurements of particle emissions from a jet engine fueled by a blend of aviation kerosene and HEFA fuel (with HEFA content at 5%, 20%, and 30% by volume). A positive effect of HEFA on both the number and mass indices of particles was observed. The use of SAF fuel led to a reduction in the particulate number index by 90% and the particulate mass index by 75%. The Particle Number Emission Index (EIN) for an engine fueled with Jet A-1 exhibited values ranging from 5.23 × 1016 to 1.33 × 1017 particles per kilogram. The use of HEFA fuel (30% content) allowed for a reduction in the EIN to the range of 2.83 × 1015 to 1.04 × 1016 particles per kilogram. A detailed analysis of particle size distribution (PSD) for both the number and volume of particles was conducted. It was noted that neither the fuel composition nor the engine operating parameters significantly affected the shape of the PSD, but the use of HEFA fuel distinctly reduced the values of the number-based PSD. It was observed that the volume-based PSD had a bimodal shape, indicating a significant contribution of particles larger than 100 nm, forming the so-called soot mode. Our findings suggest that even a small amount of HEFA fuel yields satisfactory results in reducing particulate matter emissions. Full article
(This article belongs to the Section B: Energy and Environment)
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17 pages, 3859 KiB  
Article
Modeling of Particle Size Distribution in the Presence of Flocculant
by Elmira Fedorova, Elena Pupysheva and Vladimir Morgunov
Symmetry 2024, 16(1), 114; https://doi.org/10.3390/sym16010114 - 18 Jan 2024
Cited by 1 | Viewed by 1998
Abstract
This study presents a mathematical description of the solid fraction aggregation process in the presence of a flocculant and its result. The basis is a population balance equation. The model is realized in Python language. Verification was carried out using red mud from [...] Read more.
This study presents a mathematical description of the solid fraction aggregation process in the presence of a flocculant and its result. The basis is a population balance equation. The model is realized in Python language. Verification was carried out using red mud from the investigated enterprise; Flomin AL P 99 VHM was used as a flocculant. The mean square deviation for the parameter “mean aggregate diameter” is equal to 19.88 μm. The time required for the model calculation is about 3 min. The time spent on modeling depends on the number of calculation channels. In this study, 40 channels (20 with PSD source data, and 20 with empty values required for the calculation) were used for the calculation. The time spent on the model calculation is much shorter than the inertia via each of the communication channels for the studied symmetric radial type thickener. A user interface is developed, where the input parameters are the initial pulp particle size distribution, viscosity and density of pulp in the thickener, particle surface area, concentration and flow rate of flocculant, concentration of solid particles, inner diameter and height of the feed well, and simulation time. The result of the simulation is particle size distribution in the feed well of the washer and the mean flocculus diameter. Full article
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19 pages, 21619 KiB  
Article
Discrete Element Modelling of a Bulk Cohesive Material Discharging from a Conveyor Belt onto an Impact Plate
by Otto C. Scheffler and Corné J. Coetzee
Minerals 2023, 13(12), 1501; https://doi.org/10.3390/min13121501 - 29 Nov 2023
Cited by 2 | Viewed by 2139
Abstract
The discrete element method (DEM) has become the numerical method of choice for analysing and predicting the behaviour of granular materials in bulk handling systems. Wet-and-sticky materials (WSM) are especially problematic, resulting in build-up and blockages. Furthermore, due to the large number of [...] Read more.
The discrete element method (DEM) has become the numerical method of choice for analysing and predicting the behaviour of granular materials in bulk handling systems. Wet-and-sticky materials (WSM) are especially problematic, resulting in build-up and blockages. Furthermore, due to the large number of particles in industrial-scale applications, it is essential to decrease the number of particles in the model by increasing their size (upscaling or coarse graining). In this study, the accuracy with which upscaled DEM particles can model the discharge of a cohesive material from a belt conveyor onto an inclined impact plate was investigated. Experimentally, three sand grades (particle size distributions, PSDs) were used, each in a dry (non-cohesive) state and with three levels of moisture-induced cohesion. The effects of the modelled PSDs on the material flow, build-up on the plate, the peak impact force and the residual weight were investigated. Although a linear cohesion contact model was mostly used, the results were also compared to that of the Johnson–Kendall–Roberts (JKR) and simplified JKR (SJKR) models. It was found that the general profile of the pile (build-up) could be accurately modelled, but using a more accurate (but still upscaled) PSD improved the results. The impact force and the residual weight on the plate could be accurately modelled (error <15%) if the particle size was not excessively scaled. The maximum acceptable scaling factor was found to be a geometric factor of the bulk measure of interest, and not a factor of the physical particle size. Furthermore, with an increase in cohesion, the bulk measures such as the thickness of the discharge stream and the height of the material build-up increased, which meant that the maximum acceptable scale factor also increased. The results are valuable for future accurate and efficient modelling of large industrial scale applications of WSMs. Full article
(This article belongs to the Special Issue Transfer Systems for Ores and Minerals)
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17 pages, 6642 KiB  
Article
Effects of Particle Size and Grading on the Breakage of Railway Ballast: Laboratory Testing and Numerical Modeling
by Jing Chen, Yangzepeng Liu, Qihang Hu and Rui Gao
Sustainability 2023, 15(23), 16363; https://doi.org/10.3390/su152316363 - 28 Nov 2023
Cited by 7 | Viewed by 2022
Abstract
Ballast is coarse aggregate with particle size normally ranging from 10 mm to 65 mm. Upon repeated train loading, ballast deteriorates in the form of either continuous abrasion of sharp corners or size degradation, which have been reported as the fundamental cause for [...] Read more.
Ballast is coarse aggregate with particle size normally ranging from 10 mm to 65 mm. Upon repeated train loading, ballast deteriorates in the form of either continuous abrasion of sharp corners or size degradation, which have been reported as the fundamental cause for the instability of railway tracks. In this study, the splitting behavior of ballast grain with varying particle sizes under diametrical compression was examined to investigate the size effect and the Weibull characteristics of ballast tensile strength; a Weibull modulus of 2.35 was measured for the tested granite ballast. A series of large-scale monotonic triaxial tests on ballast aggregates having various size gradings was performed to study the effect of particle gradation on the mechanical behavior of ballast. The results show that compared to mono-sized uniformly distributed aggregates, non-uniformly distributed aggregates generally have greater shear strength, larger peak friction angle, 50% strength modulus, and greater volumetric dilation. The ballast aggregate conforming to the recommended PSD as per current standards exhibited the most superior mechanical performance, possessing the greatest shear strength, peak friction angle, and 50% strength modulus. Micromechanical analysis showed that aggregates with larger d50 values have higher coordination numbers, inter-particle contact forces, and higher anisotropy level of contact normals, thus causing a greater possibility of particle breakage during shearing. Full article
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15 pages, 5721 KiB  
Article
Particle Formation Mechanism of TiCl4 Hydrolysis to Prepare Nano TiO2
by Qianjun Le, Shengfei Yu and Wusheng Luo
Appl. Sci. 2023, 13(22), 12213; https://doi.org/10.3390/app132212213 - 10 Nov 2023
Cited by 4 | Viewed by 2805
Abstract
This study utilizes Aspen Plus chemical process simulation software (V11), applies uniform nucleation theory and growth kinetics equations, and explores the particle formation mechanism of TiCl4 hydrolysis to prepare nano TiO2. In the water/ethanol system, the effects of the reaction [...] Read more.
This study utilizes Aspen Plus chemical process simulation software (V11), applies uniform nucleation theory and growth kinetics equations, and explores the particle formation mechanism of TiCl4 hydrolysis to prepare nano TiO2. In the water/ethanol system, the effects of the reaction time, reaction temperature, water addition, pH value, and ethanol amount on the crystal nucleation rate and TiO2 particle distribution (PSD) were studied in detail by adding triethanolamine dropwise and using the Aspen Plus chemical process software simulation calculation method. The calculation results indicate that at room temperature, the formation of TiO2 crystal nuclei mainly occurs in the first 300 s and then enters the growth stage. The reaction was carried out under neutral conditions at room temperature for 4 h in 1 mL TiCl4, 6 mL C6H15NO3, 15 mL H2O, and 30 mL C2H5OH. The maximum number of particles reached 195 mesh per cubic micrometer, and the particle size after crystal nucleus growth was smaller, with a D50 of 6.15 nm. The distribution curve shows a normal distribution, which is basically consistent with the experimental results. When studying various factors, it was found that controlling the reaction time within 60 min and maintaining the reaction temperature at room temperature can reduce the particle size D50 to 2.44 nm. Continuing to adjust the amount of water added, it was found that at 1 mL, D50 decreased again to 0.19 nm. Adjusting the pH value found that maintaining the neutrality did not change the particle size. Continuing to adjust ethanol, it was found that adding an appropriate amount of ethanol promoted nucleation and growth. At 4 mL, the maximum number of particles reached 199 mesh per cubic micrometer, but D50 slightly increased to 0.24 nm. Full article
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