Search Results (22)

The growing demand for sustainable and innovative materials in product design has spurred interest in unconventional resources. Despite this, a gap persists in the effective utilization of paper-based materials, particularly with metallic coatings, for creative applications. This study aims to address this by exploring the technical methods for applying Aluminum (Al) coatings to paper substrates. We developed paper-based aluminum coatings and combined them with corrugated cardboard to create a novel material for product development. Utilizing high-strength specialty paper as the substrate, an orthogonal experiment was conducted to identify key process parameters. Factors such as target–substrate distance, working pressure, current intensity, and coating duration were evaluated for their impact on the properties of the Al film. Our research culminated in the production of high-quality Al-plated corrugated cardboard. Capitalizing on its unique attributes, we employed a design approach that led to the creation of innovative furniture featuring structural forms like folding and insertion. This study not only introduces a new range of Al-plated corrugated cardboard products but also expands the potential applications of paper-based aluminized film in material-based product design. Full article

In this study, the characteristics of nanocrystalline diamond films synthesized at low surface temperature on Ti-6Al-4V (TA6V) substrates using a distributed antenna array microwave reactor aiming at biomedical applications were investigated. The surface roughness of the TA6V substrates is varied by scratching with emery paper of 1200, 2400, 4000 polishing grit. Nanocrystalline diamond (NCD) coatings with morphology, purity, and microstructure comparable to those obtained on silicon substrates usually employed in the same reactor and growth conditions are successfully achieved whatever the polishing protocol. However, the latter has a significant effect on the roughness parameters and hardness of the NCD films. The use of the finest polishing grit thus permits us to enhance the hardness value, which can be related to the work-hardening phenomenon arising from the polishing process. Full article

The paper analyzes the structure and properties of metal, cermet, and ceramic NbMoCrTiAl high-entropy alloy (HEA) coatings formed on solid substrates by plasma-assisted vacuum arc deposition (from multicomponent gas-metal plasma through Nb, Mo, Cr, and TiAl cathode evaporation in argon and/or a mixture of argon and nitrogen). The analysis shows that all coatings represent a nanocrystalline (3–5 nm) multilayer film. The metal coating has a bcc lattice (a = 0.3146 nm). The ceramic coating has an fcc lattice (an uncertain lattice parameter due to highly smeared diffraction peaks). The coating hardness increases in the order of metal, cermet, and then ceramic, reaching 43 GPa at Young’s modulus equal to 326 GPa. When heated in air, the metal and cermet coatings start to oxidize at 630–640 °C, and the ceramic coating at 770–780 °C. Full article

As transparent heated films (THFs) based on transparent conductive oxides (TCOs) are restricted by expensive raw materials and inappropriate fabricating film on curved surfaces because of its brittleness, silver nanowires transparent conductive film (AgWS-TCF) is an ideal alternative material for THF. However, there are still many problems to be solved in the electrical and thermal stability of AgNWs-TCF. In this paper, an Al-doped ZnO (AZO) nanoparticles produced by magnetron sputtering was used to modify and coat the AgNWs network, and the ceramic /AgNWs@AZO-TCF was obtained. Compared with ceramic/AgNWs-TCF, the sheet resistance of ceramic/AgNWs@AZO-TCF decreased from 53.2 to 19.3 Ω/sq, resistance non-uniformity decreased from 18.0% to 7.0%, and the inoxidizability, current-impact resistance, and failure voltage increased significantly. In addition, the electrothermal efficiency of ceramic/AgNWs@AZO-TCF is significantly improved after sputtering a SiO₂ layer on the surface of ceramic substrate. Compared with ceramic/AgNWs@AZO-TCF, the temperature of ceramic-SiO₂/AgNWs@AZO-TCF increases from 78.7 to 113.2 °C under applied voltage of 6 V, which possess the application scenarios for electrothermal-ceramics teacup (or tableware) to realize the function of heat preservation and disinfection. Full article

This paper reports on the deposition and characterization of piezoelectric Al_XSc_1-XN (further: AlScN) films on Si substrates using AlSc alloy targets with 30 at.% Sc. Films were deposited on a Ø200 mm area with deposition rates of 200 nm/min using a reactive magnetron sputtering process with a unipolar–bipolar hybrid pulse mode of FEP. The homogeneity of film composition, structural properties and piezoelectric properties were investigated depending on process parameters, especially the pulse mode of powering in unipolar–bipolar hybrid pulse mode operation. Characterization methods include energy-dispersive spectrometry of X-ray (EDS), X-ray diffraction (XRD), piezoresponse force microscopy (PFM) and double-beam laser interferometry (DBLI). The film composition was Al_0.695Sc_0.295N. The films showed good homogeneity of film structure with full width at half maximum (FWHM) of AlScN(002) rocking curves at 2.2 ± 0.1° over the whole coating area when deposited with higher share of unipolar pulse mode during film growth. For a higher share of bipolar pulse mode, the films showed a much larger c-lattice parameter in the center of the coating area, indicating high in-plane compressive stress in the films. Rocking curve FWHM also showed similar values of 1.5° at the center to 3° at outer edge. The piezoelectric characterization method revealed homogenous d_33,f of 11–12 pm/V for films deposited at a high share of unipolar pulse mode and distribution of 7–10 pm/V for a lower share of unipolar pulse mode. The films exhibited ferroelectric switching behavior with coercive fields of around 3–3.5 MV/cm and polarization of 80–120 µC/cm². Full article

High-entropy alloy (HEA) coatings on the surface of low-alloy steel by laser cladding can improve the corrosion and wear resistance, and the performance can be further improved by adding the Cr element. However, the effect of Cr content on the microstructure, hardness, wear and corrosion resistance of the coatings on the welded joint has not been completely understood in the literature. This paper aims at revealing the influence of Cr content on the microstructure and properties of laser-cladded FeCoCr_xNiAl HEA on different regions of Q345 welded structure. The results indicate that FeCoCr_xNiAl HEA coating has good metallurgical bonding with the Q345 welded surface. The increase of Cr element content in the powder plays an important role in energy absorption of powder and substrate, affecting the dilution rate and diffusion of Fe from the substrate to HEA coating. The HEA coating is mainly composed of the face-centered cubic phase (FCC) and body-centered cubic phase (BCC). When x = 1.5, the actual Cr element content of coating is the highest, which promotes the formation of hard brittle phase BCC, and subsequently affects the hardness and wear resistance of the sample. Meanwhile, the corrosion resistance increases and then decreases, and reaches the highest when x = 1.5. Due to the existence of Cr and other elements with good corrosion resistance in the HEA coating, a dense oxide film can be formed in 3.5 wt.% NaCl solution and neutral salt spray environment to prevent the corrosion from continuing, which can effectively improve the corrosion resistance of each region of the welded joint, and the protective efficiencies on the weld bead (WB), heat-affected zone (HAZ) and base metal (BM) are 99.1, 98.4 and 96.6%, respectively. Full article

This paper focuses mainly on the in vitro study of a five-week biodegradation of a-C:H:SiO_x films of different thickness, obtained by plasma-assisted chemical vapor deposition onto Ti-6Al-4V alloy substrate using its pulsed bipolar biasing. In vitro immersion of a-C:H:SiO_x films in a solution of 0.9% NaCl was used. It is shown how the a-C:H:SiO_x film thickness (0.5–3 µm) affects the surface morphology, adhesive strength, and Na⁺ and Cl⁻ precipitation on the film surface from the NaCl solution. With increasing film thickness, the roughness indices are reducing a little. The adhesive strength of the a-C:H:SiO_x films to metal substrate corresponds to quality HF1 (0.5 µm in thickness) and HF2-HF3 (1.5–3 µm in thickness) of the Rockwell hardness test (VDI 3198) that defines strong interfacial adhesion and is usually applied in practice. The morphometric analysis of the film surface shows that on a-C:H:SiO_x-coated Ti-6Al-4V alloy surface, the area occupied by the grains of sodium chloride is lower than on the uncoated surface. The reduction in the ion precipitation from 0.9% NaCl onto the film surface depended on the elemental composition of the surface layer conditioned by the thickness growth of the a-C:H:SiO_x film. Based on the results of energy dispersive X-ray spectroscopy, the multiple regression equations are suggested to explain the effect of the elemental composition of the a-C:H:SiO_x film on the decreased Na⁺ and Cl⁻ precipitation. As a result, the a-C:H:SiO_x films successfully combine good adhesion strength and rare ion precipitation and thus are rather promising for medical applications on cardiovascular stents and/or friction parts of heart pumps. Full article

In this paper, undoped, Al-, and In-doped zinc oxide thin films were deposited. Film growth was performed using the sol–gel technique. The method included (a) preparing homogeneous and stable solutions of zinc acetate 2-hydrate, (b) mixing them with aluminum nitrate and indium acetate in 2-methoxyethanol and 2-aminoethanol solutions with various concentrations, and (c) spin coating them onto transparent glass substrates. After thermal annealing, the films showed a high transparency (80–90%) and good stability. Using typical diagnostic tools, the structural, morphological, optical, and electrical film properties were investigated and linked to the dopant type, and concentrations in view of optoelectronics were investigated. Full article

Silver nanowire (AgNW) conductive film fabricated by solution processing was investigated as an alternative to indium tin oxide (ITO) in flexible transparent electrodes. In this paper, we studied a facile and effective method by electrodepositing Al₂O₃ on the surface of AgNWs. As a result, flexible transparent electrodes with improved stability could be obtained by electrodepositing Al₂O₃. It was found that, as the annealing temperature rises, the Al₂O₃ coating layer can be transformed from Al₂O₃·H₂O into a denser amorphous state at 150 °C. By studying the increase of electrodeposition temperature, it was observed that the transmittance of the AgNW–Al₂O₃ composite films first rose to the maximum at 70 °C and then decreased. With the increase of the electrodeposition time, the figure of merit (FoM) of the composite films increased and reached the maximum when the time was 40 s. Through optimizing the experimental parameters, a high-stability AgNW flexible transparent electrode using polyimide (PI) as a substrate was prepared without sacrificing optical and electrical performance by electrodepositing at −1.1 V and 70 °C for 40 s with 0.1 mol/L Al(NO₃)₃ as the electrolyte, which can withstand a high temperature of 250 °C or 250,000 bending cycles with a bending radius of 4 mm. Full article

This paper proposes a novel approach to assessing oxidation behavior of TiAlN coatings with defined stoichiometry on the rake and flank surfaces. This is based on the multi-parametric comparison of the oxidation effects detected on the coatings’ surfaces resulting from static diffusion couple tests. In this experimental study the diffusion couples consisting of Ti-based and Ni-based alloys and coated TiAlN cutting inserts are tested, respectively. The optimum oxidation temperature was determined by annealing the selected TiAlN coating in a high temperature chamber at temperatures: 700 °C, 800 °C, 900 °C and 1000 °C in air. Concurrently, the mass change and corresponding thickness of the Al₂O₃ oxidized layer were measured and computed. The comparison of oxides produced covers the surface morphologies, chemical elements and phases which were analyzed by means of SEM (scanning electron microscope), EDS (energy dispersive spectroscopy) and XRD (X-ray diffraction techniques). Additionally, scratch tests were performed to assess the penetration depth down to the substrate and coating failure mechanism after oxidation in diffusion couples. An acceptable similarity of Al₂O₃ films formed on the TiAlN coating surfaces in diffusion couples and machining processes was established. Full article

The Langmuir-Blodgett (LB) method is a well-known deposition technique for the fabrication of ordered monolayer and multilayer thin films of nanomaterials onto different substrates that plays a critical role in the development of functional devices for various applications. This paper describes detailed studies about the best coating configuration for nanoparticles of a porous metal-organic framework (MOF) onto both insulating or conductive threads and nylon fiber. We design and fabricate customized polymethylmethacrylate sheets (PMMA) holders to deposit MOF layers onto the threads or fiber using the LB technique. Two different orientations, namely, horizontal and vertical, are used to deposit MIL-96(Al) monolayer films onto five different types of threads and nylon fiber. These studies show that LB film formation strongly depends on deposition orientation and the type of threads or fiber. Among all the samples tested, cotton thread and nylon fiber with vertical deposition show more homogenous monolayer coverage. In the case of conductive threads, the MOF particles tend to aggregate between the conductive thread’s fibers instead of forming a continuous monolayer coating. Our results show a significant contribution in terms of MOF monolayer deposition onto single fiber and threads that will contribute to the fabrication of single fiber or thread-based devices in the future. Full article

A novel active bio-based pressure-sensitive adhesive incorporating cinnamon oil (Bio-PSA/CO) obtained from the mixture of natural rubber (NR), xyloglucan (XG), and cinnamon oil (CO) for food antimicrobial applications were successfully developed by using a two-roll mill mixer. The effect of the main process factors (i.e., nip gap and mastication time) and XG content on the adhesion properties of the obtained PSA were investigated with different coated substrates including kraft paper, nylon film, polypropylene (PP) film, and aluminum foil (Al). The results suggested that the developed NR-PSA/CO could be applied well to all types of substrate materials. Peel strength and shear strength of the NR-PSA/CO with all substrate types were in the ranges of ~0.03 × 10²–5.64 × 10² N/m and ~0.24 × 10⁴–9.50 × 10⁴ N/m², respectively. The proper processed condition of the NR-PSA/CO was represented with a nip gap of 2 mm and a mastication time of 15 min. An increase in XG content up to 40–60 phr can improve the adhesion properties of the adhesive. The resulting material could be used as an active sticky patch to extend the shelf-life of food in a closed packaging system. The shelf-life of the food samples (banana cupcake) could be extended from 4 to 9 days with NR-PSA/CO patch. Full article

The relationship between the wear process and the adaptive response of the coated cutting tool to external stimuli is demonstrated in this review paper. The goal of the featured case studies is to achieve control over the behavior of the tool/workpiece tribo-system, using an example of severe tribological conditions present under machining with intensive built-up edge (BUE) formation. The built-ups developed during the machining process are dynamic structures with a dual role. On one hand they exhibit protective functions but, on the other hand, the process of built-up edge formation is similar to an avalanche. Periodical growth and breakage of BUE eventually leads to tooltip failure and catastrophe of the entire tribo-system. The process of BUE formation is governed by the stick–slip phenomenon occurring at the chip/tool interface which is associated with the self-organized critical process (SOC). This process could be potentially brought under control through the engineered adaptive response of the tribo-system, with the goal of reducing the scale and frequency of the occurring avalanches (built-ups). A number of multiscale frictional processes could be used to achieve this task. Such processes are associated with the strongly non-equilibrium process of self-organization during friction (nano-scale tribo-films formation) as well as physical–chemical and mechanical processes that develop on a microscopic scale inside the coating layer and the carbide substrate. Various strategies for achieving control over wear behavior are presented in this paper using specific machining case studies of several hard-to-cut materials such as stainless steels, titanium alloy (TiAl6V4), compacted graphitic iron (CGI), each of which typically undergoes strong built-up edge formation. Various categories of hard coatings deposited by different physical vapor deposition (PVD) and chemical vapor deposition (CVD) methods are applied on cutting tools and the results of their tribological and wear performance studies are presented. Future research trends are outlined as well. Full article

The tribological performance of metalwork steel tools is of vital importance in both cold and hot working processes. One solution for improving metal tool life is the application of coatings. This paper investigates the differences in quantitative wear behavior and wear mechanisms between AlCrSiN-coated and bare steel K340 and five reference tool steels: X155CrVMo12-1, X37CrMoV5-1, X40CrMoV5-1, 40CrMnMo7 and 90MnCrV8. The investigated tool steels were heat-treated, while K340 was subjected to thermochemical treatment and then coated with an AlCrSiN hard film (K340/AlCrSiN). The hardness, chemical composition, phase structure and microstructure of steels K340 and K340/AlCrSiN were examined. Tribological tests were conducted using the ball-on-disc tester in compliance with the ASTM G99 standard. The tests were performed under dry unidirectional sliding conditions, using an Al₂O₃ ball as a counterbody. The wear factor and coefficient of friction were estimated and analyzed with respect to hardness and alloying composition of the materials under study. Scanning electron microscopy (SEM) observations were made to identify the sliding wear mechanisms of the analyzed tool steels and physical vapor deposition (PVD)- coated K340 steel. In contrast to the harsh abrasive–adhesive wear mechanism observed for uncoated tool steels, the abrasive wear dominates in case of the AlCrSiN. The deposited thin film effectively prevents the K340 substrate from harsh wear severe degradation. Moreover, thanks to the deposited coating, the K340/AlCrSiN sample has a coefficient of friction (COF) of 0.529 and a wear factor of K = 5.68 × 10⁻⁷ m³ N⁻¹ m⁻¹, while the COF of the reference tool steels ranges from 0.70 to 0.89 and their wear factor ranges from 1.68 × 10⁻⁵ to 3.67 × 10⁻⁵ m³ N⁻¹ m⁻¹. The AlCrSiN deposition reduces the wear of the K340 steel and improves its sliding properties, which makes it a promising method for prolonging the service life of metalwork tools. Full article

Due to its excellent physical properties and availability directly on a semiconductor substrate, epitaxial graphene (EG) grown on the (0001) face of hexagonal silicon carbide is a material of choice for advanced applications in electronics, metrology and sensing. The deposition of ultrathin high-k insulators on its surface is a key requirement for the fabrication of EG-based devices, and, in this context, atomic layer deposition (ALD) is the most suitable candidate to achieve uniform coating with nanometric thickness control. This paper presents an overview of the research on ALD of high-k insulators on EG, with a special emphasis on the role played by the peculiar electrical/structural properties of the EG/SiC (0001) interface in the nucleation step of the ALD process. The direct deposition of Al₂O₃ thin films on the pristine EG surface will be first discussed, demonstrating the critical role of monolayer EG uniformity to achieve a homogeneous Al₂O₃ coverage. Furthermore, the ALD of several high-k materials on EG coated with different seeding layers (oxidized metal films, directly deposited metal-oxides and self-assembled organic monolayers) or subjected to various prefunctionalization treatments (e.g., ozone or fluorine treatments) will be presented. The impact of the pretreatments and of thermal ALD growth on the defectivity and electrical properties (doping and carrier mobility) of the underlying EG will be discussed. Full article