Search Results (39)

Firstly, this paper reviews the fundamental theories of solid surface wettability and contact angle hysteresis. Subsequently, it further introduces four typical wettability-engineered surfaces with low hysteresis (superhydrophobic, superamphiphobic, super-slippery, and liquid-like smooth surfaces). Finally, it focuses on the latest research progress in the field of droplet manipulation on open planar surfaces with engineered wettability. To achieve droplet manipulation, the core driving forces primarily stem from natural forces guided by bioinspired gradient surfaces or the regulatory effects of external fields. In terms of bioinspired self-propelled droplet movement, this paper summarizes research inspired by natural organisms such as desert beetles, cacti, self-aligning floating seeds of emergent plants, or water-walking insects, which construct bioinspired special gradient surfaces to induce Laplace pressure differences or wettability gradients on both sides of droplets for droplet manipulation. Moreover, this paper further analyzes the mechanisms, advantages, and limitations of these self-propelled approaches, while summarizing the corresponding driving force sources and their theoretical formulas. For droplet manipulation under external fields, this paper elaborates on various external stimuli including electric fields, thermal fields, optical fields, acoustic fields, and magnetic fields. Among them, electric fields involve actuation mechanisms such as directly applied electrostatic forces and indirectly applied electrocapillary forces; thermal fields influence droplet motion through thermoresponsive wettability gradients and thermocapillary effects; optical fields cover multiple wavelengths including near-infrared, ultraviolet, and visible light; acoustic fields utilize horizontal and vertical acoustic radiation pressure or acoustic wave-induced acoustic streaming for droplet manipulation; the magnetic force acting on droplets may originate from their interior, surface, or external substrates. Based on these different transport principles, this paper comparatively analyzes the unique characteristics of droplet manipulation under the five external fields. Finally, this paper summarizes the current challenges and issues in the research of droplet manipulation on the open planar surfaces and provides an outlook on future development directions in this field. Full article

Biogas is a renewable energy source produced by anaerobic digestion of organic waste. It can be upgraded to bio-methane by removing carbon dioxide, water and impurities. The present work focuses on carbon dioxide removal using both physical and chemical absorption in a micromixer. The absorption efficiency in the micromixer was studied under various conditions of co-current gas–liquid flow. With physical absorption, 25% of carbon dioxide could be removed from the biogas stream (with a liquid flowrate of 40 mL/min and a gas flowrate of 25 mL/min). In absorption with a chemical reaction, up to 88% of the carbon dioxide was eliminated with a catalyst concentration of 77.4 mol·m⁻³. In both cases, the space time was below 3 s. Liquid-side mass transfer coefficients as large as 3.5 s⁻¹ were achieved, which is at least two orders of magnitude higher than those reported in conventional absorbers. Full article

Growing demand in the fisheries sector has resulted in a high generation of side-streams that are mainly treated as waste despite their potential value in terms of protein, fatty acids, and minerals. The WaSeaBi project, funded by the EU under the Horizon 2020 BBI JU initiative, seeks to address this problem by promoting the sustainable and economically viable utilisation of these side-streams, thus contributing to improved food security and environmental conservation. The project focuses on the development of innovative technologies and methodologies for the efficient valorisation of seafood side-streams into marketable products such as protein-based food ingredients, bioactive peptides, and mineral supplements. The WaSeaBi project started with a comprehensive analysis to identify the bottlenecks hindering the efficient utilisation of side-streams. To this end, a comprehensive study of the European seafood industry was conducted to understand the existing challenges. The main obstacles identified were technological deficiencies, lack of space and personnel, and a limited market for the resulting products. Several laboratory-scale technologies, such as pH-shift, enzymatic hydrolysis, membrane concentration, and flocculation with centrifugation, were explored in order to extract valuable components from the side-streams. Subsequently, these technologies were scaled-up and tested on a pilot scale. For example, membrane concentration technology facilitated the recovery of valuable molecules from mussel cooking side-streams while reducing environmental impact. Flocculation helped recover proteins and phosphates from process waters, crucial for reducing the organic load of effluents. In addition, decision-making tools were developed to help select and build the most appropriate valorisation strategies, taking into account technical, legal, economic, and environmental aspects. Environmental sustainability was assessed through life cycle assessment, which highlighted the factors that contribute most to the environmental impact of each technology. The results revealed that reducing chemical consumption and improving energy efficiency are key to optimising the environmental performance of the valorisation technologies. The WaSeaBi project outlines a promising path towards sustainable and economically beneficial utilisation of seafood side-streams. By employing innovative technologies, the project not only contributes to reducing waste and environmental impact, but also facilitates the transformation of low-value side-streams into high-value products. In addition, it provides a structured framework to help industry stakeholders make informed decisions on the valorisation of secondary streams. This initiative marks a substantial step towards a more sustainable and economically viable fisheries and aquaculture industry, setting a precedent for future projects aimed at overcoming technological and infrastructural barriers to the valorisation of seafood side-streams. Full article

This paper investigates the acidification of eggshells of different origins with acetic acid. The acidification process was investigated for conventional and organic eggshells generated from the production of liquid eggs in the food industry and hatched eggshells from egg incubators. The acidified eggshell materials were characterized using Fourier-transform infrared spectroscopy (FTIR), transmission electron microscopy (TEM) analysis, and thermogravimetric analysis (TGA). The results demonstrate that each type of investigated eggshell generates different nanostructures due to slight variations in their composition and this indicates potential applications: as a source of calcium supplements or to produce a snow-melting agent or CO₂ adsorbent. Full article

The research on black soldier fly (BSF; Hermetia illucens L.; Diptera: Stratiomyidae) rearing is on the rise. The larval ability to grow on organic substances makes it an ideal candidate for the bioconversion of agricultural and other organic side streams. While there are several publications on the variables influencing the growth and development of different stages of BSF, juxtaposing the results could be amiss. This is because of the different experimental approaches and units used by the researchers. A few publications also lack information that might be necessary for comparing the results when using similar substrate and rearing conditions. In this review, we have analyzed the studies on rearing variables such as the type of feeding substrate, substrate depth and aeration, substrate temperature, substrate moisture, pH, feeding rate, and larval density mainly, but not exclusively, for the larvae. For the adults, factors such as the cage size, fly density, light, ambient temperature, and relative humidity are considered. In addition, larval performance when fed with side streams is encapsulated. This provides a backbone for future researchers to identify the already assessed variables along with their range and encourages them to define and use standardized rearing practices for a better comparison of the results. Full article

Currently, understanding the dynamics of the interaction between the agents in a process is one of the most important factors regarding its operation and design. Membrane processes for industrial wastewater management are not strangers to this topic. One such example is the concentration of compounds with high added value, such as the phenolic compounds present in olive mill wastewater (OMW). This process is a viable option, thanks to the forward osmosis (FO) process, osmotically driven by a saline stream. In this context, the transport of the solute and the solvent through the FO membranes, although essential to the process, remains problematic. This paper presents a study to predict, by means of a theoretical model, the water flux for two membranes (a cellulose triacetate flat sheet and a polyamide hollow fiber with integrated aquaporin proteins) with different characteristics using a sodium chloride solution as the draw solution (DS). The novelty of this model is the consideration of the contribution of organic compounds (in addition to the inorganic salts) to the osmotic pressure in the feed side. Moreover, the geometry of the modules and the characteristics of the membranes were also considered. The model was developed with the ability to run under different conditions, with or without tyrosol (the compound chosen as representative of OMW phenolic compounds) in the feed solution (FS), and was fitted and evaluated using experimental data. The results presented a variability in the model prediction, which was a function of both the membrane used and the FS and DS, with a greater influence of tyrosol observed on the permeate flux in the flat cellulose triacetate membrane. Full article

Agroindustrial by-products hold an enormous potential to be bioconverted into high-value-added products such as polyhydroxyalkanoates (PHA), a cost-effective alternative to conventional plastics. In this study, cheese whey, a highly abundant side stream of the cheese making process, was explored as a feasible substrate for the selection of a mixed culture highly enriched in PHA-storing bacteria using a sequencing batch reactor under an aerobic dynamic feeding regime. For that, the absence/presence of thiourea, magnesium and iron, as well as the application of two different organic loading rates (OLR), i.e., 60 and 80 CmM d⁻¹, were tested. The results showed an improved culture selection when thiourea, magnesium and iron were added to the culture medium as well as when the highest OLR was applied. Under these conditions, the biomass achieved a maximum PHA storage of 54% and a PHA production rate of 4.81 Cmmol-PHA L⁻¹ h⁻¹. Additionally, the study of the microbial community showed that during this period of maximum productivity, the biomass was enriched in Azoarcus and Amaricoccus bacterial species. Conclusively, cheese whey can be considered a good feedstock to efficiently select a mixed culture with high potential to accumulate PHA and a good way to give this by-product added value. Full article

Dissolved oxygen (DO) plays an important role in the performance of biological wastewater treatment systems. This study investigated the effect of the DO concentration on nutrient removal performance and microbial community structure in side-stream activated sludge hydrolysis (SSH) and conventional anaerobic/anoxic/aerobic (A²O) processes. The results showed that the change in DO had little effect on the removal performance of chemical oxygen demand (COD), and the removal efficiencies were about 90% for both reactors. Compared with the high DO level (4.1–6.9 mg/L), the A²O and SSH reactors had better nitrogen removal performance at low (0.5–2.2 mg/L) and moderate (2.2–3.9 mg/L) DO levels, with ammonia (NH₄⁺-N) removal efficiencies of 88–89% and 89–91%, respectively, and total nitrogen (TN) removal efficiencies of 74–76% and 75–81%, respectively. Directly reducing the DO concentration from high to low reduced the phosphate removal efficiencies of the A²O and SSH reactors from 80.2% and 86.2% to 63.1% and 70.6%, respectively, while re-elevating the DO concentration to moderate levels significantly improved the phosphate removal efficiencies to 94.6% and 96.0%, respectively. Compared to the A²O reactor, the SSH reactor had more stable and better nutrient removal performance under different DO conditions, partly due to the additional carbon sources produced through the sludge fermentation in the side-stream reactor. The decrease in the DO concentration resulted in a decrease in the relative abundance of Acinetobacter but an increase in the relative abundance of Competibacter, potentially leading to the deterioration in phosphorus removal. Full article

The black soldier fly, Hermetia illucens (BSF; Diptera: Stratiomyidae), has come into the focus of research over the past decade since its larvae are polyphagous feeders with an exceptional substrate range, making them a promising candidate for the bioconversion of various organic side streams into valuable insect protein. While larval nutritional requirements have been studied in detail, basic information on adult feeding is still lacking. The reproduction of adult flies is a bottleneck and key determinant in rearing BSF, which has extensive potential for improvement. In the present study, we examined the impact of different carbohydrate (honey and d-glucose) and protein sources (Spirulina and Chlorella powder) on a variety of life history traits using a highly standardized single pair approach. Feeding a 5% honey solution was shown to make females live 2.8 d longer, become more fecund (9 egg clutches per 10 females), lay more eggs (increasing 1.7-fold to 182.4 mg per 10 females), reduce the number of failed oviposition events 3-fold and increase multiple oviposition events from 2 to 15. Additionally, female longevity after oviposition improved 1.7-fold from 6.7 to 11.5 d. In order to further optimize adult feeding, mixtures of proteins and carbohydrates with varying ratios should be tested. Full article

Insect proteins are considered as suitable low environmental impact alternatives to fishmeal for sustainable aquafeeds. Among the different insect species, Hermetia illucens has attracted research and industrial interest due to its ability to grow well on organic side streams, its high protein content and favorable amino acid profiles. Its lipid content although high is characterized by a lack of EPA and DHA that are essential to fish nutrition and thus a defatted form of Hermetia meal might be of better use in fish diets. Hence, two feeding trials were conducted to investigate the effects of the partial fishmeal replacement by increasing levels of a full-fat (up to 276 g/kg) and a defatted (up to 174 g/kg) H. illucens meal on feed intake, growth, feed utilization and nutrient compositions of gilthead seabream (Sparus aurata). Results showed that both the fat content and the inclusion level of H. illucens meal are critical for the success of fishmeal replacement in the diets of S. aurata as they strongly affect feed consumption. A lower palatability of H. illucens meal was observed when included at high dietary levels with the defatted form being more readily accepted by fish. The defatted H. illucens meal is more suitable than the full-fat type to replace fishmeal, with a dietary level of about 81–104 g/kg supporting the highest feed consumption, the highest growth, an unaffected proximate composition and a better feed utilization by S. aurata. Full article

The integrated electrodialysis (ED) process supports valorisation of a lactose-rich side stream from the dairy industry, creating an important source of milk sugar used in various branches of the industry. This work focuses on the optimization of the downstream processes before the crystallization of lactose. The process line includes a pre-treatment and desalination by ED of the industrial waste solution of the lactose mother liquor (LML). The LML was diluted to 25% total solids to overcome hydraulic issues with the ED desalination process. Two different levels of electrical conductivity reduction (70% and 90%) of the LML solutions were applied to decrease the mineral components and organic acids of the LML samples. The ED performance parameters such as ash transfer rate (J), the specific capacity (C_F) of the ED and specific electric energy consumption (E) were determined and the influence of the LML solution on the monopolar ion-exchange membranes has been investigated. A higher degree of desalination is associated with higher electric energy consumption (by 50%) and lower specific capacity (by 40%). A noticeable decrease (by 12.8%) in the resistance of the anion exchange membranes was measured after the trials whereas the resistance of the cation exchange membranes remained practically unchanged. Any deposition of the alkaline earth metals on the membrane surface was not observed. Full article

Of the various waste and side streams created in a kraft pulp mill, the biological sludges from the wastewater treatment plant are some of the most problematic to handle. Incineration is becoming a common solution as landfilling is no longer permitted by legislation in many countries, but this is also problematic due to the high moisture content, poor drying characteristics, and high ash content in the solids. This study evaluates the technical potential of mild hydrothermal carbonization (HTC) at 160 °C for 3 h to improve the energy efficiency of on-site incineration as a biosludge handling method. HTC treatment transforms wet organic substrates into a hydrophobic carbonaceous material (hydrochar). The heating value and elemental composition of both the sludge and the hydrochar product were analyzed. Based on this, a hydrothermal carbonization model developed earlier was adjusted for the feedstock, and process integration modelling performed to evaluate the performance impact on the power and heat generation at the mill. The results indicate that if the alternative is combustion in the power boiler, HTC pre-treatment could allow a significant increase in power generation. If the sludge is combusted in the recovery boiler, a practice often avoided in order to not introduce non-process elements to the chemical recovery cycle but sometimes necessary due to, e.g., absence of a power boiler, a much smaller increase is obtained. The increase is smallest if the freed evaporator plant capacity cannot be utilized for increasing the firing liquor dry solids content. Full article

The demand for animal proteins, especially from pork and poultry, is projected to increase significantly due to rapid growth in population and underlying socio-economic conditions. Livestock rearing using conventional feed ingredients is becoming challenging due to climate change and several other factors, thereby suggesting the need for alternative, viable and sustainable animal feed sources. The use of black soldier fly larvae (BSFL) (Hermetia illucens) as a component in animal feed is a promising candidate due to their ability to valorise different organic waste streams. The nutrient composition of BSFL reared on organic waste streams is also comparable to that of several conventional animal feed ingredients and varies depending upon the feed, rearing conditions, and the morphological stage of the larvae. The identification of organic waste is of importance as it can determine not only the composition but also the safety issues of BSFL as an animal feed ingredient. The objective of this study was to determine the ability of near-infrared (NIR) spectroscopy to trace the food waste used to grow BSFL. Samples of BSFL (5th and 6th instar BSFL; n = 50) obtained from a commercial production facility were analysed using NIR spectroscopy. Partial least squares discriminant analysis (PLS-DA) was employed to develop the models. The outcomes of this study revealed that NIR spectroscopy could distinguish different larval instars and suggested the importance of larval instars in developing calibration models for traceability applications. The developed PLS-DA model could predict the feed source used for rearing the 5th instar larvae (R² value: 0.89) and 6th instar pre-pupae (R² value: 0.91). This suggests that NIR spectroscopy could be used as a non-invasive traceability tool for BSFL and to assist in selecting the suitable time frame for larvae harvesting in commercial facilities. Full article

During the last decade, insects have shown up as a promising answer to the increasing animal protein demand for a continuously growing human population. A wide spectrum of substrates of plant origin can be currently used as insect feed; the sustainability of insect rearing though greatly increases when organic side-streams and wastes are valorized and upcycled through their bioconversion with insects. Additionally, the exploitation of low-cost organic residues as insect feed can also significantly suppress the rearing cost and, consequently, the price of the insect meal. In this context, the aim of our work was to evaluate organic side-streams, generated through several agro-industrial processes, as feeding substrates for the larvae of the lesser mealworm, Alphitobius diaperinus. In a laboratory trial, eleven agricultural side-streams were provided to larvae singly to assess their potential to support complete larval development, whereas in the second trial, larvae were fed two groups of isoproteinic diets consisting of the side-streams that performed well in the first trial. Our results showed the suitability of several agricultural side-streams as feed for A. diaperinus larvae, e.g., barley by-products (classes I and II), sunflower meal, cotton cake and oat sidestream, which, when fed singly, efficiently supported larval growth, resulting in high survival rates and final larval weights, comparable to the control. Similarly, several of the side-streams-based diets tested were shown to be suitable for A. diaperinus rearing. These results aim to contribute to the utilization of agricultural side-streams singly or in composed diets for the rearing of A. diaperinus larvae. Full article

Insects offer a promising alternative source of protein to mitigate the environmental consequences of conventional livestock farming. Larvae of the black soldier fly (Hermetia illucens; Linnaeus, 1758) efficiently convert a variety of organic side streams and residues into valuable proteins, lipids, and chitin. Here, we evaluated the suitability of two palm oil industry side streams—empty fruit bunches (EFB) and palm kernel meal (PKM)—as larval feed, and their impact on the larval gut microbiome. Among 69 fungal species we screened, Marasmius palmivorus, Irpex consors, and Bjerkandera adusta achieved the fastest growth and lignin degradation, so these fungi were used for the pretreatment of 7:3 mixtures of EFB and PKM. Larvae reared on the mixture pretreated with B. adusta (BAD) developed significantly more quickly and reached a higher final weight than those reared on the other pretreatments or the non-fermented reference (NFR). Amplicon sequencing of the BAD and NFR groups revealed major differences in the larval gut microbiome. The NFR group was dominated by facultatively anaerobic Enterobacteriaceae (typical of H. illucens larvae) whereas the BAD group favored obligately anaerobic, cellulolytic bacteria (Ruminococcaceae and Lachnospiraceae). We hypothesize that fungal lignin degradation led to an accumulation of mycelia and subsequent cellulolytic breakdown of fiber residues, thus improving substrate digestibility. Full article