Search Results (22)

Polydimethylsiloxane (PDMS) has been extensively employed in electrical insulation applications owing to its excellent thermal stability, hydrophobicity, and dielectric properties. However, its inherent mechanical limitations require structural reinforcement to enhance its performance under more demanding operational conditions. In this study, the mechanical, thermal, and surface properties of PDMS-SiO₂ nanocomposites synthesized via in situ sol–gel process was systematically investigated. The influence of different SiO₂ nanoparticle concentrations (5, 10, and 15 wt%), sol–gel catalyst type (acidic and alkaline), and tetraethyl orthosilicate (TEOS) crosslinking agent ratios (15:1, 10:1, 5:1) was evaluated. Tensile mechanical testing, dynamic mechanical analysis (DMA), and thermogravimetric analysis (TGA) revealed that the incorporation of SiO₂ notably improved both the mechanical strength and thermal stability of the composites. The 5-15b and 10-15a composites exhibited the highest tensile stress and viscoelastic modulus among all samples. Furthermore, the composites retained key functional properties, including hydrophobicity, high volumetric electrical resistivity (~10¹¹ Ω·cm), and strong adhesion. These findings confirm the potential of in situ PDMS-SiO₂ nanocomposites for use as high-performance insulating coatings in advanced electrical applications. Full article

This study investigated the effect of copper (Cu) doping content on zinc oxide with varied weight percentages and the dispersion of Cu-doped ZnO (CZO) by adding polyvinylpyrrolidone (PVP), coated on a glass substrate, through a physical assessment and optical property and thermal insulation testing. CZO NPs were synthesized by using the sol–gel method with a zinc acetate precursor. The powder X-ray diffraction (XRD) patterns of the CZO showed that the solid solubility limit was below 5 mol% without a secondary phase. A field-emission scanning electron microscopy (FE-SEM) micrograph demonstrated that the particle size of CZO was in nanoscale with the packing of a quasi-spherical shape. The UV-Vis-NIR reflectance spectra of the powder showed that 1 mol% CZO has the highest near-infrared (NIR) reflectivity in the wavelength 780–2500 nm, with great visible light transmission. The CZO NPs were loaded in acrylic copolymer in different weight percentages ranging from 25 wt% to 75 wt%, the film thickness of the coating was varied from 5 µm to 100 µm, and PVP was added into this nanocomposite polymer to disperse through an ultrasonication method. The results showed that the highest loading of CZO powder in a polymer at 75 wt% in 100 µm of thickness with polyvinylpyrrolidone (PVP) as a dispersant showed better sample dispersion and retained good transparency to the naked eye. Full article

The enormous potential of renewable bioresources is expected to play a key role in the development of the EU’s sustainable circular economy. In this context, inexhaustible, biodegradable, non-toxic, and carbon-neutral forest-origin resources are very attractive for the development of novel sustainable products. The main structural component of wood is cellulose, which, in turn, is the feedstock of nanocellulose, one of the most explored nanomaterials. Different applications of nanocellulose have been proposed, including packaging, functional coatings, insulating materials, nanocomposites and nanohybrids manufacturing, among others. However, the intrinsic flammability of nanocellulose restricts its use in some areas where fire risk is a concern. This paper overviews the most recent studies of the fire resistance of nanocellulose-based materials, focusing on thin films, coatings, and aerogels. Along with effectiveness, increased attention to sustainable approaches is considered in developing novel fire-resistant coatings. The great potential of bio-based fire-resistant materials, combined with conventional non-halogenated fire retardants (FRs), has been established. The formulation methods, types of FRs and their action modes, and methods used for analysing fireproof are discussed in the frame of this overview. Full article

Polymeric dielectrics exhibit remarkable dielectric characteristics and wide applicability, rendering them extensively employed within the domain of electrical insulation. Nevertheless, the electrical strength has always been a bottleneck, preventing its further utilization. Nanocomposite materials can effectively improve insulation strength, but uniform doping of nanofillers in engineering applications is a challenge. Consequently, a nanocomposite interfacial coating was meticulously designed to interpose between the electrode and the polymer, which can significantly improve DC breakdown performance. Subsequently, the effects of filler concentration and coating duration on DC breakdown performance, high field conductivity, and trap distribution characteristics were analyzed. The results indicate that the composite coating introduces deep traps between the electrode-polymer interface, which enhances the carrier confinement, resulting in reduced conductivity and enhanced DC breakdown strength. The incorporation of a composite coating at the interface between the electrode and polymer presents novel avenues for enhancing the dielectric insulation of polymers. Full article

There are two main ways of carrying out the electrical discharge machining of the insulating ceramics: changing the electrical and chemical properties of ceramics due to additives in producing composites/nanocomposites and changing the electrical and chemical properties in the interelectrode gap. This review summarizes and analyzes the current data on the machinability in water suspension and hydrocarbons depending on the electrical properties of the ceramic composites and assisting means such as coating and powder. There are provided the existing approaches and original methods for solving the global problem of the electrical discharge machining of insulating ceramics, suggesting further development of the existing methods since, up to now, the experimental research is non-systemic. The dependencies of the machinability on the electrical properties of conductive ceramic composites, the specific electrical resistance of the assisting coating, and the assisting powder’s band gap and concentration for machining insulating ceramics are revealed. The higher the electrical conductivity, the higher the machinability of ceramic composites, and the lower the band gap, the higher the machinability for insulating ceramics. Two technological gaps were revealed in the powder’s concentration that can be a particular case of logarithmic decrement of attenuation. The proposed approach suggests using assisting powder with the lower band gap. Full article

Vanadium dioxide (VO₂) has been a promising energy-saving material due to its reversible metal-insulator transition (MIT) performance. However, the application of VO₂ films has been seriously restricted due to the intrinsic low solar-energy modulation ability (ΔT_sol) and low luminous transmittance (T_lum) of VO₂. In order to solve the problems, the surface structure of VO₂ particles was regulated by the quenching process and the VO₂ dispersed films were fabricated by spin coating. Characterizations showed that the VO₂ particles quenched in deionized water or ethanolreserved VO₂(M) phase structure and they were accompanied by surface lattice distortion compared to the pristine VO₂. Such distortion structure contributed to less aggregation and highly individual dispersion of the quenched particles in nanocomposite films. The corresponding film of VO₂ quenched in water exhibited much higher ΔT_sol with an increment of 42.5% from 8.8% of the original VO₂ film, because of the significant localized surface plasmon resonance (LSPR) effect. The film fabricated from the VO₂ quenched in ethanol presented enhanced thermochromic properties with 15.2% of ΔT_sol and 62.5% of T_lum. It was found that the excellent T_lum resulted from the highly uniform dispersion state of the quenched VO₂ nanoparticles. In summary, the study provided a facile way to fabricate well-dispersed VO₂ nanocomposite films and to facilitate the industrialization development of VO₂ thermochromic films in the smart window field. Full article

Human society’s need to build low-weight, high-strength and durable structures has increased the demand for composite materials. In this case, composites are used where high mechanical strength, low weight, sound and thermal insulation properties are required. One of the most important issues now is designing materials and coatings aimed at reducing heat loss and resisting high temperatures. One way to address this problem is to develop a technique for preparing and applying composite materials that slow down their heating applied to a surface. In this study, carbon nanotubes (CNTs) reinforced composites were fabricated using silicone molding to be applied to honeycomb sandwich structures. To determine the effect of CNTs on the thermal behavior of the sandwich panels, different weight percentages of this material (0.025, 0.05. 0.075 wt.%) were added to the epoxy resin. The results showed that the thermal stability of the epoxy composites was directly related to the increase in the percentage of CNTs as the CNT content increased to 0.075 wt.%, and the thermal degradation temperature of the epoxy composites increased by 14 °C. In addition, the energy absorption increased by 4.6% with an increase in CNTs up to 0.075 wt.%. Density measurements showed that the density of the nanocomposite samples increased by adding CNTs to pure epoxy resin. The actual densities of the samples reinforced with 0.025, 0.05, and 0.075 wt.% CNTs are 0.925, 0.926, and 0.927 of the theoretical density, respectively. Since the CNT dispersion uniformity in the epoxy matrix can significantly affect the properties of the composites, in this study, a new method of dispersing CNTs in the epoxy resin matrix resulted in higher thermal conductivity while using lower amounts of CNTs compared to other studies. The storage modulus of the epoxy matrix composites reinforced with 0.05 wt.% in this study was 25.9% and 6.9% higher than that from the previous study reinforced with 0.1 wt.% and 0.25 wt.% CNTs, respectively. Furthermore, the tanδ and loss modulus of the composite reinforced with 0.05 wt.% CNTs in this study were 52% and 54.5% higher than that from the previous study with 0.1 wt.% CNTs, respectively. This study provided an optimal approach for designers and engineers who want to effectively design their composite honeycomb sandwich structure with better thermal properties. Full article

External Thermal Insulation Composite Systems (ETICS) enhance building aesthetics and optimize thermal performance while offering protection against weather, fire, and harmful agents. Key to these capabilities are properties of ETICS rendering. We have applied specialized organic renderings, including modified acrylic resins, additives, and reflective pigments, to mitigate color bleaching and stress cracking induced by high surface temperatures, resulting in improved color stability and water protection. In a practical application at a shopping center in Portugal, we observed reduced coating layer failures, better thermal resistance, and lower maintenance costs over one year. Subsequent research reveals the benefits of Near Infrared Reflective (NIR) pigments and nanocomposites such as titanium dioxide, which increase solar reflectance, enhance resistance to dirt, and promote self-cleaning. Synthetic colored inorganic pigments improve heat stability, thermal inertia, and mechanical resistance. The application of cool pigments also reduces surface temperature by up to 10 °C. These advancements in ETICS technology mark a significant step towards sustainable building practices. Full article

The use of nanoparticles (NPs) as reinforcements in polymeric coatings allows for direct interaction with the polymeric chains of the matrix, resulting in a synergistic process through physical (electrostatic forces) and chemical interactions (bond formation) for the improvement of the mechanical properties with relatively low weight concentrations of the NPs. In this investigation, different nanocomposite polymers were synthesized from the crosslinking reaction of the hydroxy-terminated polydimethylsiloxane elastomer. Different concentrations (0, 2, 4, 8, and 10 wt%) of TiO₂ and SiO₂ nanoparticles synthesized by the sol-gel method were added as reinforcing structures. The crystalline and morphological properties of the nanoparticles were determined through X-ray diffraction (XRD), Raman spectroscopy, and transmission electron microscopy (TEM). The molecular structure of coatings was through infrared spectroscopy (IR). The crosslinking, efficiency, hydrophobicity, and adhesion degree of the study groups were evaluated with gravimetric crosslinking tests, contact angle, and adhesion tests. It was observed that the crosslinking efficiency and surface adhesion properties of the different nanocomposites obtained were maintained. A slight increase in the contact angle was observed for the nanocomposites with 8 wt% compared to the polymer without reinforcements. The mechanical tests of indentation hardness and tensile strength following the ASTM E-384 and ISO 527 standards, respectively, were performed. As the nanoparticle concentration increased, a maximum increase of 157% in Vickers hardness, 71.4% in elastic modulus, and 80% in tensile strength was observed. However, the maximum elongation remained between 60 and 75%, ensuring that the composites did not become brittle. Full article

Epoxy resin is extensively used in gas insulated switches as a renewable energy coating due to its exceptional insulation, mechanical characteristics, and environmental friendliness. The higher resistivity of the epoxy resin causes numerous surface charges to accumulate on the surface of the epoxy resin as a result of carrier injection due to the high DC electric field, which may cause insulation failure of the power transmission system. In this study, various concentrations of epoxy resins blended with nano-alumina (nano-Al₂O₃) at 0 wt%, 1 wt%, 3 wt%, and 5 wt% were created. Afterwards, the epoxy resin and Al₂O₃ nanocomposites were fluorinated by utilizing a combination of F₂ and N₂ with a ratio of 20% F₂ at 0.05 MPa while maintaining the temperature at 40 °C. In order to improve dispersion, nano-Al₂O₃ was treated with a silane coupling agent called γ-aminopropyltriethoxysilane (KH550). Additionally, infrared spectroscopy based on the Fourier transform was used to investigate the structure of chemical bonds. Furthermore, the changes in the molecular chains were verified by the FTIR spectra. The DC breakdown strength of epoxy resin\Al₂O₃ nano-composites showed that breakdown strength significantly improved after gas-phase fluorination. Moreover, 1 wt% nano-Al₂O₃ showed a higher breakdown strength. The fluorinated layer had a charge-suppressing effect, reducing the charge injected into the polymer matrix of the epoxy-resin matrix and increasing its DC breakdown capability. Thermally stimulated current (TSC) measurements indicate that epoxy resin’s trap energy and trap density are altered by nano-Al₂O₃ incorporation and fluorination treatment (gas-phase). It was also observed that introducing nano-Al₂O₃ at a lower concentration (e.g., 1 wt%) can hinder the growth of space charge in the polymer matrix of the epoxy resin, thus enhancing the deep traps’ energy. Furthermore, a fluorination layer containing a strong polarization of C-F bonding would seize the charge injection from electrodes, thus decreasing the conductivity and suppressing the charge injection. Full article

Flame-retardant, thermal insulation, mechanically robust, and comprehensive protection against extreme environmental threats aerogels are highly desirable for protective equipment. Herein, inspired by the core (organic)-shell (inorganic) structure of lobster antenna, fire-retardant and mechanically robust aramid fibers@silica nanocomposite aerogels with core-shell structures are fabricated via the sol-gel-film transformation and chemical vapor deposition process. The thickness of silica coating can be well-defined and controlled by the CVD time. Aramid fibers@silica nanocomposite aerogels show high heat resistance (530 °C), low thermal conductivity of 0.030 W·m⁻¹·K⁻¹, high tensile strength of 7.5 MPa and good flexibility. More importantly, aramid fibers@silica aerogels have high flame retardancy with limiting oxygen index 36.5. In addition, this material fabricated by the simple preparation process is believed to have potential application value in the field of aerospace or high-temperature thermal protection. Full article

Aero-engine turbine stator blades are often used in harsh environments with high temperatures and high pressure and are prone to fatigue fractures. Real-time and accurate monitoring of blade surface stress and strain is critical to ensure safe operation. In this study, thin-film strain gauges (TFSGs) that can be used in high-temperature environments above 1000 °C were designed and fabricated using a PtRh6 thin film as the sensitive material. The hysteresis effect of the stress transfer upon establishing a thermo-mechanical coupling finite element model of the Inconel718 high-temperature nickel-based alloy equal-strength beam PtRh6 TFSGs was analyzed and the optimal combination of thin-film thickness and longitudinal grid length of wire-grid TFSGs was determined. In order to solve the problem of high-temperature insulation, the insulating properties of a single-layer Al₂O₃ insulating film, a single-layer ZrO₂ insulating film, a double-layer Al₂O₃/ZrO₂ composite insulating film, and a four-layer Al₂O₃/ZrO₂/Al₂O₃/ZrO₂ composite insulating film at high temperature were compared and studied using scanning electron microscopy to analyze the microscopic morphology and composition of the four insulating film structures. The results showed that the four-layer Al₂O₃/ZrO₂/Al₂O₃/ZrO₂ composite insulating film had the best insulating properties at high temperatures. On this basis, an Al₂O₃/ZrO₂/Al₂O₃/ZrO₂ composite insulating film, PtRh6 sensitive layer, and Al₂O₃ protective film were sequentially deposited on a high-temperature nickel-based alloy equal-strength beam using DC pulsed magnetron sputtering technology to obtain an Inconel718 high-temperature nickel-based alloy equal-strength beam PtRh6 TFSG. Its gauge factor (GF) and temperature coefficient of resistance (TCR) were calibrated, and the results showed that the sensor could be used in harsh environments of 1000 °C. The above results provide new ideas for measuring stress and strain in aerospace under high-temperature and high-pressure environments. Full article

Solar-driven evaporation is a promising technology for desalinating seawater and wastewater without mechanical or electrical energy. The approaches to obtaining fresh water with higher evaporation efficiency are essential to address the water-scarcity issue in remote sensing areas. Herein, we report a highly efficient solar evaporator derived from the nanocomposite of anatase TiO₂/activated carbon (TiO₂/AC), which was coated on washable cotton fabric using the dip-dry technique for solar water evaporation. The ultra-black fabric offers enhanced solar absorption (93.03%), hydrophilic water transport, and an efficient evaporation rate of 1.65 kg/m²h under 1 kW m⁻² or one sun solar intensity. More importantly, the sideways water channels and centralized thermal insulation of the designed TiO₂/AC solar evaporator accumulated photothermal heat at the liquid and air interface along with an enhanced surface temperature of 40.98 °C under one sun. The fabricated solar evaporator desalinated seawater (3.5 wt%) without affecting the evaporation rates, and the collected condensed water met the standard of drinking water set by the World Health Organization (WHO). This approach eventually enabled the engineering design groups to develop the technology pathways as well as optimum conditions for low-cost, scalable, efficient, and sustainable solar-driven steam generators to cope with global water scarcity. Full article

An isocyanate with trimethoxysilane groups at the side chains (IPDI-M) was synthesized via an addition between the mercaptopropyl trimethoxysilane groups (MPTMS) and IPDI tripolymer (IPDI-T). Then, silane grafted isocyanate as the functional hard segment, castor oil as the soft segment, poly (ethylene adipate) diol (PEA) as the chain extender, and MPTMS as an end-capping reagent were applied to form a series of organosilicon hybrid bio-based polyurethane (CPUSi). The effect of the IPDI-M contents on the thermal stability, mechanical properties, and surface properties of the resulting product was systematically investigated. Profit from the Si–O–Si crosslinked structures formed from MPTMS curing, the tensile strength, and Young’s modulus of the resulting products increased from 9.5 MPa to 22.3 Mpa and 4.05 Mpa to 81.59 Mpa, respectively, whereas the elongation at break decreased from 342% to 101%. The glass transition temperature, thermal stability, transparency, hydrophobicity, and chemical resistance were remarkably strengthened for the obtained organosilicon-modified polyurethane with the increasing MPTMS content. At the end of the work, the thermal insulation coating that was based on CPUSi and ATO can effectively block near-infrared rays, and the temperature difference between the inside and outside of the film reached 15.1 °C. Full article

The purpose of this review article is to outline the extended applications of polyurethane (PU)-based nanocomposites incorporated with conductive polymeric particles as well as to condense an outline on the chemistry and fabrication of polyurethanes (PUs). Additionally, we discuss related research trends of PU-based conducting materials for EMI shielding, sensors, coating, films, and foams, in particular those from the past 10 years. PU is generally an electrical insulator and behaves as a dielectric material. The electrical conductivity of PU is imparted by the addition of metal nanoparticles, and increases with the enhancing aspect ratio and ordering in structure, as happens in the case of conducting polymer fibrils or reduced graphene oxide (rGO). Nanocomposites with good electrical conductivity exhibit noticeable changes based on the remarkable electric properties of nanomaterials such as graphene, RGO, and multi-walled carbon nanotubes (MWCNTs). Recently, conducting polymers, including PANI, PPY, PTh, and their derivatives, have been popularly engaged as incorporated fillers into PU substrates. This review also discusses additional challenges and future-oriented perspectives combined with here-and-now practicableness. Full article