Search Results (35)

This study investigates the ballistic performance and energy dissipation mechanisms of epoxy composites reinforced with raffia fabric at fiber volume fractions of 10%, 20%, and 30% under 9 mm full metal jacket projectile impact. Ballistics tests were conducted to determine impact and residual velocities, absorbed energy, absorption efficiency, equivalent ballistic limit, and momentum reduction. All tests were performed at similar impact velocities (≈433 m/s), corresponding to an incident energy of approximately 750 J. The results revealed a clear inverse relationship between raffia content and energy absorption capability. The ER10 composite exhibited the highest performance, with an absorbed energy of 176.7 ± 9.7 J, absorption efficiency of 23.5 ± 0.9%, and momentum reduction of 0.1253 ± 0.0053. Increasing the fiber fraction to 20% (ER20) and 30% (ER30) led to progressive reductions in absorbed energy to 119.7 ± 2.7 J and 77.7 ± 9.0 J, with efficiencies of 15.95 ± 0.26% and 10.30 ± 1.12%, respectively. The residual velocity increased from 379.3 ± 2.5 m/s (ER10) to 397.0 ± 2.1 m/s (ER20) and 411.1 ± 1.6 m/s (ER30). One-way ANOVA detected statistically significant differences in absorbed energy and absorption efficiency among the different fiber volume fractions (p < 0.001). The results demonstrate a trade-off between stiffness and toughness and indicate that raffia-reinforced composites can play complementary roles in sustainable multilayered armor systems. Full article

The growing demand for lightweight and cost-effective vehicular armor systems has driven the development of hybrid multilayer architectures capable of improving ballistic resistance while reducing structural mass. This study evaluates the ballistic performance of a functionally graded aluminum–Kevlar–cabuya fiber composite system designed for vehicle door protection. A combined experimental–numerical framework was implemented, integrating ballistic testing according to NIJ 0108.01 and STANAG 4569 Level 1 standards with explicit dynamic finite element modeling based on the Johnson–Cook constitutive formulation for AA5083-H32. The multilayer configuration (25 mm aluminum/15 mm Kevlar 29/15 mm treated cabuya composite) successfully resisted 9 × 19 mm and 5.56 × 45 mm FMJ threats without complete perforation. Numerical simulations predicted a maximum back-face deformation of 52.75 mm under 9 mm impact, showing strong agreement with the experimental measurements (mean ± SD, n = 3). Post-impact microstructural analysis revealed a sequential energy dissipation mechanism governed by plastic deformation of the aluminum layer, Kevlar fibrillation and fragment retention, and controlled micro-cracking within the treated cabuya backing layer. With an areal density of 140.87 kg/m², the system achieved a 19% weight reduction compared with conventional steel-based solutions. These results demonstrate the structural-scale feasibility of integrating treated cabuya fiber composites as active energy redistribution layers in certified hybrid vehicular armor systems. Full article

Steel tape armored multicore cables are critical components in the transmission and distribution of power in medium- and low-voltage networks. It is difficult to measure current in the individual conductors of multicore cables because they are enclosed within multilayer protective structures (e.g., armor). The magnetic field–current inversion method provides a noncontact alternative for measuring conductor currents, derived from externally measured magnetic fields. However, the nonlinear magnetization effects of the steel tape armor disrupt the linear relationship between the magnetic field and currents, making accurate measurements challenging. To address this issue, we propose a noncontact current measurement method that incorporates the nonlinear effects of the armor layer. This method involves pre-calibrating the coefficient matrices, determining the angle formed between the magnetic sensor array and the multicore cable, and applying nonlinear fitting. This achieves a current measurement accuracy less than 5% and 5° in relative error and phase error, respectively. The proposed method avoids computationally intensive inverse operations, thereby enabling the realization of lightweight, low-cost current measurement terminals for practical field applications. Full article

Chinese lacquer, a natural polymer with exceptional durability and cultural significance, has been widely used since the Warring States period. This review examines recent advances in lacquer identification techniques and their role in cultural heritage conservation. Drawing on five representative case studies—the B54 Japanese armor, Ba lacquerware from Lijiaba, a Qing Dynasty folding fan, Ryukyu lacquerware, and late Joseon objects—we show how integrated analytical approaches combining microscopy, spectroscopy, chromatography, and biochemical methods provide critical insights into composition, degradation, and conservation strategies. Key findings highlight (1) the effectiveness of multi-technique analysis in characterizing complex lacquer–metal interfaces and layered structures; (2) the recognition of regional and chronological variations in lacquer formulations, highlighting the need for standardized authentication protocols and shared databases; and (3) the promise of non-destructive technologies to reduce sampling and improve aging simulations. By critically synthesizing these case studies, the review highlights both methodological successes and persistent challenges, such as ethical constraints of sampling and limited understanding of long-term degradation. Ultimately, lacquer is positioned at the intersection of material science and cultural preservation, offering a transferable framework for global heritage protection. Future directions include hyperspectral imaging, bioinspired consolidants, and computational modeling to advance non-invasive diagnostics and sustainable conservation. Full article

This study investigates the ballistic performance and energy-absorption behavior of advanced multilayer ceramic composite armor systems composed of silicon carbide (SiC) ceramics, composite metal foam (CMF), rolled homogeneous armor (RHA), ultra-high-molecular-weight polyethylene (UHMWPE), aluminum, and rubber interlayers. The objective is to enhance impact resistance and optimize energy dissipation efficiency against armor-piercing (AP) projectiles. Ballistic tests were performed following the NIJ Standard 0101.06 Level IV specifications using .30” caliber AP M2 rounds with an impact velocity of 784–844 m/s. Experimental results revealed that the SiC front layer effectively fragmented the projectile and dispersed its kinetic energy, while the CMF and UHMWPE layers were the primary energy absorbers, dissipating approximately 70% of the total impact energy (≈3660 J). The aluminum and RHA layers provided additional reinforcement, and the rubber interlayer significantly reduced stress-wave propagation and suppressed crack growth in the ceramic. The most efficient configuration 0.5 mm RHA + 7 mm SiC + 7 mm EPDM + 7 mm CMF + 5 mm UHMWPE achieved an areal density absorption of 77.2 J·m²/kg and a unit thickness absorption of 190.6 J/mm. These findings establish a quantitative layer-wise energy dissipation framework, highlighting the synergistic interaction between brittle, porous, and ductile layers. This work provides practical design principles for developing lightweight, high-efficiency composite armor systems applicable to defense, aerospace, and personal protection fields. Moreover, this study not only validates the NIJ Standard 0101.06 ballistic performance experimentally but also establishes a reproducible methodology for quantitative, layer-wise energy analysis of hybrid ceramic-CMF-fiber armor systems, offering a scientific framework for future model calibration and optimization. Full article

This study investigates the ballistic performance of epoxy matrix composites reinforced with raffia fabric, aiming to evaluate their potential as the second layer in multilayered armor systems (MAS), replacing conventional synthetic aramid (Kevlar™) laminates. Composite plates with different volumetric fractions of raffia fabric (10, 20, and 30%) were manufactured and integrated with a ceramic front layer (Al₂O₃/Nb₂O₅) in MAS structures, which were then subjected to ballistic impact tests using high-energy 7.62 mm caliber ammunition. The backface signature (indentation depth) measured in ballistic clay, used as a human body simulant, showed that only the 10% raffia-reinforced composite (ER10) met the National Institute of Justice (NIJ 0101.06) safety threshold of 44 mm. Higher raffia contents (20% and 30%) led to increased indentation, compromising ballistic integrity. Scanning electron microscopy (SEM) of the fractured surfaces revealed typical energy dissipation mechanisms, such as fiber rupture, fiber pull-out, and interfacial delamination. The results indicate that raffia fabric composites with 10% fiber content can serve as a cost-effective and sustainable alternative to Kevlar™ in personal armor applications, while maintaining compliance with ballistic protection standards. Full article

The non-metallic armored optoelectronic cable (NAOC) serves as a critical component in deep-sea scientific winch systems. Due to its low density and excellent corrosion resistance, it has been widely adopted in marine exploration. However, as the operational water depth increases, the NAOC is subjected to multi-layer winding on the drum, resulting in a cumulative temperature rise that can severely impair insulation performance and compromise the safety of deep-sea operations. To address this issue, this paper conducts temperature rise experiments on NAOCs using a distributed temperature sensing test rig to investigate the effects of the number of winding layers and current amplitude on their temperature rise characteristics. Based on the experimental results, an electromagnetic thermal multi-physics field coupling simulation model is established to further examine the influence of these factors on the maximum operation time of the NAOC. Finally, a multi-variable predictive model for maximum operation time is developed, incorporating current amplitude, the number of winding layers, and ambient temperature, with a fitting accuracy of 97.92%. This research provides theoretical and technical support for ensuring the safety of deep-sea scientific operations and improving the reliability of deep-sea equipment. Full article

Soft body armor (SBA) remains an essential component of first responder protection. However, most SBA design concepts do not adequately address the unique performance, morphological, and psychological needs of women as first responders. In this review, female-specific designs of ballistic-resistant panels, material systems, and SBA performance testing are critically examined. The paper also explores innovations in shaping and design techniques, including darting, dartless shape construction, modular assembly, and body scanning with CAD integration to create contoured and structurally stable panels with improved coverage, reduced bulk, and greater mobility. In addition, the review addresses broadly used and emerging dry textile fabrics and fiber-reinforced polymers, considering various innovations, such as 3D warp interlock weave, shear thickening fluid (STF) coating, nanomaterials, and smart composites that improve energy dissipation and impact tolerance without sacrificing flexibility. In addition, the paper also examines various emerging ballistic performance testing standards and their revisions to incorporate gender-specific standards and measures their ability to decrease trauma effects and maintain flexibility and practical protection. Finally, it identifies existing challenges and areas of future research, such as optimizing multi-layer systems, addressing fatigue behavior, and improving multi-angle and low-velocity impact performance while providing avenues for future sustainable, adaptive, and performance-optimized body armor. Full article

The development of efficient and sustainable armor systems is crucial for protecting bodies and vehicles. In this study, epoxy composites reinforced with natural lignocellulosic fibers (NLFs) from carnauba (Copernicia prunifera) were produced with 0, 10, 20, 30, and 40% fiber volume fractions. Their ballistic performance was evaluated by measuring residual velocity and absorbed energy after impact with 7.62 mm ammunition, as well as their application in a multilayer armor system (MAS). Scanning electron microscopy (SEM) was used to analyze fracture regions, and explicit dynamic simulations were performed for comparison with experimental tests. Residual velocity tests indicated a limit velocity (V_L) between 213 and 233 m/s and absorbed energy (E_abs) between 221 and 264 J, surpassing values reported for aramid fabric. All formulations showed indentation depths below the National Institute of Justice (NIJ) limit, with the 40% fiber sample achieving the lowest depth (31.2 mm). The simulation results correlated well with the experimental data, providing insight into deformation mechanisms during a level III ballistic event. These findings demonstrate the high potential of carnauba fibers in epoxy-based polymer composites, particularly as an intermediate layer in MAS, offering a sustainable alternative for ballistic protection. Full article

Armor composite structures have attracted interest in structural health monitoring (SHM) for their applications in damage localization. The signal propagation and the frequency dispersion features of the Lamb wave signal on thick armor composite structures are more complicated than their counterparts on other composite plates. In this research, a time-reversal localization and imaging method for impact localization of armor composite structures is proposed. First, composite sandwich structures were designed that are typically composed of ballistic-resistant ceramic materials as the face panel and a composite material as the core layer, sandwiched between metal materials serving as the backplate. The results show that the proposed method can validate the position of impact efficiently, and radial error is within 4.12 mm and 5.39 mm in single-damage and multi-damage imaging localization, respectively. Full article

The impact resistance of layered polymer structures using polyvinyl butyral (PVB) in combination with Kevlar^® fabric and ultra-high molecular weight polyethylene (UHMWPE) were fabricated and tested. Methods of wet impregnation and hot-press impregnation and consolidation of fabric with PVB and UHMWPE were used to manufacture multilayer constructs. All sandwich constructs were fixed to the surface of ballistic clay and subject to a free drop-weight test with a conical impactor having a small contact area. All tests were made at the same impact energy of 9.3 J and velocity of 2.85 m/s. The change in the resistance force was recorded using a piezoelectric force sensor at the time intervals of 40 μs. Using experimental force–time history, the change in the impactor’s velocity, the depth of impactor penetration, the energy transformation at various stages of impactor interaction with the sample, and other parameters were obtained. Three indicators were considered as the main criteria for the effectiveness of a sample’s resistance to impact: (1) minimum deformation, bulging, of the panel backside at the moment of impact, (2) minimum absorption of impact energy per areal density, and (3) minimal or, better yet, no destruction of structural integrity. Under the tested conditions, the rigid Kevlar–PVB–Kevlar sandwich at the frontside and relatively soft but flexible UHMWPE–Kevlar–UHMWPE layers in the middle helped to localize and absorb impact energy, while the backside Kevlar–PVB–Kevlar sandwich minimized local bulging providing the best overall performance. The front layer damage area was very shallow and less than two impactor tip diameters. The backside bulging was also less than in any other tested configurations. Full article

This research delves into the design, modeling, and finite element impact analysis of the segmented sandwich composite armor system subjected to impact loading, considering different parameters such as materials to be used, armor height, and armor design configuration. Initial studies were performed to select the ideal model that will provide the best impact resistance at the least weight and with minimal fabrication requirements. Material type, thickness, and overall model configuration were defined during the initial model development period. Once the final design was defined, finite element analysis was performed using 2017 ABAQUS software to observe the performance of the model and to validate the efficiency of the chosen armor. Based on the results from the material selection and thickness validation, the optimal design with the best impact resistance was noted as 1.2 mm thick rectangular segmented silicon carbide tiles, serving as the top layer that covers the three-level gradient core composed of a titanium metal honeycomb frame filled with silicon carbide inserts, and finally a 2 mm thick glass epoxy composite layer made from four laminas in a 0/45/90/-45-degree configuration serving as the last layer of the armor. Full article

Traditional methods for assessing the stability of rubble mound breakwaters (RMBs) often rely on 2.5D data, which may fall short in capturing intricate changes in the armor units, such as tilting and lateral shifts. Achieving a detailed analysis of RMB geometry typically requires fully 3D methods, but these often hinge on expensive acquisition technologies like terrestrial laser scanning (TLS) or airborne light detection and ranging (LiDAR). This article introduces an innovative approach to evaluate the structural stability of RMBs by integrating UAV-based photogrammetry and the random sample consensus (RANSAC) algorithm. The RANSAC algorithm proves to be an efficient and scalable tool for extracting primitives from point clouds (PCs), effectively addressing challenges presented by outliers and data noise in photogrammetric PCs. Photogrammetric PCs of the RMB, generated using Structure-from-Motion and MultiView Stereo (SfM-MVS) from both pre- and post-storm flights, were subjected to the RANSAC algorithm for plane extraction and segmentation. Subsequently, a spatial proximity criterion was employed to match cuboids between the two time periods. The methodology was validated on the detached breakwater of Cabedelo do Douro in Porto, Portugal, with a specific focus on potential rotations or tilting of Antifer cubes within the protective layer. The results, assessing the effects of the Leslie storm in 2018, demonstrate the potential of our approach in identifying and quantifying structural changes in RMBs. Full article

Multi-layer fabrics are commonly used in ballistics shields with a lower bulletproof class to protect against pistol and revolver bullets. In order to additionally limit the dynamic deflection of the samples, layers reinforced with additional materials, including non-Newtonian fluids compacted by shear, are additionally used. Performing a wide range of tests in each case can be very problematic; therefore, there are many calculation methods that allow, with better or worse results, mapping of the behavior of the material in the case of impact loads. The search for simplified methods is very important in order to simplify the complexity of numerical fabric models while maintaining the accuracy of the results obtained. In this article, multi-layer composites were tested. Two samples were included in the elements subjected to shelling. In the first sample, the outer layers consisted of aramid fabrics in a laminate with a thermoplastic polymer matrix. The middle layer contained a non-Newtonian shear-thickening fluid enclosed in hexagonal (honeycomb) cells. The fluid was produced using polypropylene glycol and colloidal silica powder with a diameter of 14 µm in the proportions of 60/40. The backing plate was made using a 12-layer composite made of Twaron^® para-aramid fabrics with a DCPD matrix—not yet used in a wide range of ballistics. Then, numerical simulations were carried out in the Abaqus/Explicit dynamic analysis. The Johnson–Cook constitutive strength model was used to describe the behavior of elastic–plastic materials constituting the elements of the projectiles. For the non-Newtonian fluid, a Up-Us EOS was used. The inner layers of the fabric were treated as an orthotropic material. Complete homogenization of the sample layers was carried out, thanks to which each layer was treated as a homogeneous continuum. As a parameter of fracture mechanics for shield components, the strain criterion was used with the smooth particles hydrodynamics method (SPH). Then, the results of simulations were compared with the results of the ballistic test for both samples placed next to each other, which resulted in the formation of a multi-layer composite in one ballistic test subjected to impact loads during firing with a 9 × 19 mm Parabellum FMJ projectile with an initial velocity of 370 ± 10 m/s. The results of numerical tests are very similar to the ballistic tests, which indicates the correct mapping of the process and the correct conduct of layer homogenization. The applied proportions of the components in the non-Newtonian fluid allowed a reduction in the deflection compared to previous studies. Additionally, the proposal to use a DCPD matrix allowed to obtain a much lower deflection value compared to other materials, which is a novelty in the field of production of ballistic shields. Full article

Seeking to improve personal armor equipment by providing mobility and resistance to penetration, this research aimed to explore the potential of sustainable materials in order to assess their ability in ballistic applications. Titica vine fibers (TVFs) extracted from aerial roots of Heteropsis flexuosa from the Amazon region were incorporated at 10, 20, 30, and 40 vol% into an epoxy matrix for applications in ballistic multilayered armor systems (MASs) and stand-alone tests for personal protection against high-velocity 7.62 mm ammunition. The back-face signature (BFS) depth measured for composites with 20 and 40 vol% TVFs used as an intermediate layer in MASs was 25.6 and 32.5 mm, respectively, and below the maximum limit of 44 mm set by the international standard. Fracture mechanisms found by scanning electron microscopy (SEM) attested the relevance of increasing the fiber content for applications in MASs. The results of stand-alone tests showed that the control (0 vol%) and samples with 20 vol% TVFs absorbed the highest impact energy (E_abs) (212–176 J), and consequently displayed limit velocity (V_L) values (213–194 m/s), when compared with 40 vol% fiber composites. However, the macroscopic evaluation found that, referring to the control samples, the plain epoxy shattered completely. In addition, for 10 and 20 vol% TVFs, the composites were fragmented or exhibited delamination fractures, which compromised their physical integrity. On the other hand, composites with 30 and 40 vol% TVFs, whose E_abs and V_L varied between 166–130 J and 189–167 m/s, respectively, showed the best physical stability. The SEM images indicated that for composites with 10 and 20 vol% TVFs, the fracture mode was predominantly brittle due to the greater participation of the epoxy resin and the discrete action of the fibers, while for composites with 30 and 40 vol% TVFs, there was activation of more complex mechanisms such as pullout, shearing, and fiber rupture. These results indicate that the TVF composite has great potential for use in bulletproof vests. Full article