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Keywords = micro-turboprop engine

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45 pages, 7321 KB  
Article
Experimental Investigation of Alcohol-Blended Aviation Fuels for Hybrid Power Sources in UAV Applications
by Maria Căldărar, Tiberius-Florian Frigioescu, Mădălin Dombrovschi, Gabriel-Petre Badea, Laurențiu Ceatră, Flavia-Elena Blaga and Răzvan Roman
Drones 2026, 10(6), 475; https://doi.org/10.3390/drones10060475 (registering DOI) - 22 Jun 2026
Viewed by 131
Abstract
The development of low-emission and reliable propulsion systems is essential for extending the operational capability of unmanned aerial vehicles (UAVs). Although aviation decarbonization is widely recognized as an important objective, it must be considered within the broader context of limited renewable-energy availability. Recent [...] Read more.
The development of low-emission and reliable propulsion systems is essential for extending the operational capability of unmanned aerial vehicles (UAVs). Although aviation decarbonization is widely recognized as an important objective, it must be considered within the broader context of limited renewable-energy availability. Recent system-level analyses of transportation decarbonization have shown that the allocation of renewable electricity and sustainable fuels should prioritize sectors where direct electrification is most efficient, while hard-to-electrify sectors require alternative pathways. Aviation is one of the most difficult transport sectors to electrify because of strict energy-density requirements, especially for long-endurance airborne platforms. Therefore, sustainable liquid fuels and hybrid propulsion systems should not be considered universal replacements for electrification, but rather complementary solutions for applications where batteries alone cannot provide the required endurance, payload capacity or operational flexibility. In this context, the present study focuses on alcohol–kerosene blends for hybrid UAV power systems, where liquid-fuel energy density and partial emission reduction remain relevant engineering requirements. This work provides one of the first systematic experimental evaluations of ethanol–, butanol– and octanol–kerosene blends in a micro-turboprop engine operating as part of a hybrid UAV power-generation architecture. Unlike previous studies focused mainly on micro-turbojet thrust response, the present work evaluates the coupled influence of alcohol chain length and blending ratio on exhaust gas temperature, gaseous emissions, electrical output and operational stability under multi-load conditions representative of UAV operation. Jet-A and nine alcohol–kerosene blends containing 10%, 20% and 30% ethanol, butanol or octanol by volume were tested over four operating regimes, from idle to 2500 W electrical load. The results show that ethanol blends provided the strongest CO reduction, with E30 reducing CO by 24.9% relative to Jet-A under R3, while E10 offered the most balanced behavior across the full operating range. Higher ethanol fractions improved CO suppression but introduced NOx and low-load stability penalties. Octanol blends, particularly O20, exhibited the most kerosene-like and stable response, supporting reliable power delivery with reduced operational variability. Butanol blends showed intermediate behavior without providing a dominant advantage. A multi-criteria evaluation combining emissions, EGT behavior, relative performance, operational stability and cost identified E10 as the best overall compromise for hybrid UAV use. The study demonstrates that alcohol chain length produces nonlinear system-level effects in hybrid micro-turboprop architectures and provides an experimental basis for fuel selection in low-emission UAV power systems. Full article
(This article belongs to the Special Issue Hydrogen and Hybrid Propulsion Systems for UAV Applications)
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26 pages, 3541 KB  
Article
Influence of Butanol Additives on Combustion Performance and Emission Behavior in Micro-Turboprop Engines for UAV Applications
by Maria Căldărar, Gabriel-Petre Badea, Mădălin Dombrovschi, Tiberius-Florian Frigioescu, Laurențiu Ceatră, Flavia-Elena Blaga and Răzvan Roman
Sustainability 2026, 18(11), 5273; https://doi.org/10.3390/su18115273 - 24 May 2026
Viewed by 354
Abstract
The transition toward sustainable aviation fuels for unmanned aerial vehicle propulsion requires alternative fuel blends that reduce emissions while maintaining stable power generation. This study investigates the combustion performance, electrical output, emission behavior, and near-field pollutant dispersion of butanol–kerosene blends in a hybrid [...] Read more.
The transition toward sustainable aviation fuels for unmanned aerial vehicle propulsion requires alternative fuel blends that reduce emissions while maintaining stable power generation. This study investigates the combustion performance, electrical output, emission behavior, and near-field pollutant dispersion of butanol–kerosene blends in a hybrid micro-turboprop propulsion platform representative of UAV applications. Conventional kerosene and three butanol–kerosene blends, containing 10%, 20%, and 30% butanol by volume, were tested under four operating regimes ranging from idle to approximately 2.5 kW electrical load. Exhaust gas temperature, CO, NO, NOx, SO2, electrical power output, throttle response, and pollutant dispersion behavior were evaluated experimentally, while polynomial regression was applied to quantify throttle–power relationships. The results show that the 20% butanol blend provided the most favorable overall performance. Relative to conventional kerosene, B20 achieved approximately 4.8% higher electrical power output at equivalent throttle settings, reduced fuel demand by nearly 3.9%, and decreased the throttle requirement for 2 kW electrical output by almost 5%. In terms of emissions, B20 reduced CO formation across low and intermediate operating regimes while maintaining moderate NOx levels and stable exhaust gas temperature behavior. Increasing butanol content also improved plume homogenization: the anisotropy index decreased from 2.41 for B10 to 1.96 for B20 and 1.58 for B30, while high-concentration plume regions were reduced by up to 31%. However, B30 introduced stronger evaporative cooling, ignition delay effects, and reduced mid-load responsiveness. Overall, moderate butanol blending, particularly B20, represents the most balanced solution for reducing the environmental footprint of hybrid UAV micro-turboprop propulsion without significant performance penalties. Full article
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25 pages, 4161 KB  
Article
Experimental Assessment of Combustion Performance and Emission Characteristics of Ethanol–Jet A1 Blends in a Turboprop Engine for UAV Applications
by Maria Căldărar, Mădălin Dombrovschi, Tiberius-Florian Frigioescu, Gabriel-Petre Badea, Laurentiu Ceatra and Răzvan Roman
Fuels 2026, 7(2), 22; https://doi.org/10.3390/fuels7020022 - 9 Apr 2026
Cited by 1 | Viewed by 997
Abstract
The increasing need to reduce reliance on fossil-derived aviation fuels and mitigate environmental impacts has intensified research into renewable alternatives for aviation energy systems. The growing interest in ethanol-based fuels is primarily driven by their simple oxygen-rich molecular structure and advantageous physicochemical characteristics, [...] Read more.
The increasing need to reduce reliance on fossil-derived aviation fuels and mitigate environmental impacts has intensified research into renewable alternatives for aviation energy systems. The growing interest in ethanol-based fuels is primarily driven by their simple oxygen-rich molecular structure and advantageous physicochemical characteristics, yet experimental studies examining their application in hybrid power architectures, including micro-turboprop engine-based power sources, are still limited. This study presents an experimental investigation of ethanol–Jet A1 fuel blends used in a micro-turboprop engine operating as a power generation unit for unmanned aerial vehicle applications. Ethanol was blended with Jet A1 at volumetric fractions of 10%, 20% and 30% and the engine was tested under multiple operating regimes corresponding to different electrical power outputs. Exhaust gas temperature, electrical power output and gaseous emissions (CO and NOx) were measured for each operating condition. The results indicate that low ethanol fractions (E10) provide performance comparable to neat kerosene, while higher ethanol fractions lead to a reduction in exhaust gas temperature at low-power regimes due to the lower heating value and high latent heat of vaporization of ethanol. Emission measurements showed a decrease in NOx emissions with increasing ethanol content, associated with lower combustion temperatures, while CO emissions increased at low-power regimes due to incomplete combustion under lean conditions. Additionally, combustion instability was observed during rapid transitions from maximum to idle regime operation for higher ethanol blends, attributed to transient ultra-lean mixtures, evaporative cooling, and reduced reaction rates. The results demonstrate that ethanol–kerosene blends can be used in micro-turboprop systems at low blend ratios without major performance penalties, but transient operating conditions impose stability limits that must be considered in practical UAV power system applications. Full article
(This article belongs to the Special Issue Sustainable Jet Fuels from Bio-Based Resources)
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19 pages, 3236 KB  
Article
Performance Evaluation of a Hybrid Power System for Unmanned Aerial Vehicles Applications
by Tiberius-Florian Frigioescu, Gabriel-Petre Badea, Mădălin Dombrovschi and Maria Căldărar
Electronics 2025, 14(14), 2873; https://doi.org/10.3390/electronics14142873 - 18 Jul 2025
Cited by 5 | Viewed by 3285
Abstract
While electric unmanned aerial vehicles (UAVs) offer advantages in noise reduction, safety, and operational efficiency, their endurance is limited by current battery technology. Extending flight autonomy without compromising performance is a critical challenge in UAV system development. Previous studies introduced hybrid micro-turbogenerator architectures, [...] Read more.
While electric unmanned aerial vehicles (UAVs) offer advantages in noise reduction, safety, and operational efficiency, their endurance is limited by current battery technology. Extending flight autonomy without compromising performance is a critical challenge in UAV system development. Previous studies introduced hybrid micro-turbogenerator architectures, but limitations in control stability and output power constrained their practical implementation. This study aimed to finalize the design and experimental validation of an optimized hybrid power system featuring a micro-turboprop engine mechanically coupled to an upgraded electric generator. A fuzzy logic-based control algorithm was implemented on a single-board computer to enable autonomous voltage regulation. The test bench architecture was reinforced and instrumented to allow stable multi-stage testing across increasing power levels. Results demonstrated stable voltage control at 48 VDC and electrical power outputs up to 3 kW, with an estimated maximum of 3.5 kW at full throttle. Efficiency was calculated at approximately 67%, and analysis of the generator’s KV constant revealed that using a lower KV variant (KV80) could reduce required rotational speed (RPM) and improve performance. These findings underscore the value of adaptive hybridization in UAVs and suggest that tuning generator electromechanical parameters can significantly enhance overall energy efficiency and platform autonomy. Full article
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18 pages, 9580 KB  
Article
Development and Implementation of an Autonomous Control System for a Micro-Turbogenerator Installed on an Unmanned Aerial Vehicle
by Tiberius-Florian Frigioescu, Daniel-Eugeniu Crunțeanu, Maria Căldărar, Mădălin Dombrovschi, Gabriel-Petre Badea and Alexandra Nistor
Electronics 2025, 14(6), 1212; https://doi.org/10.3390/electronics14061212 - 19 Mar 2025
Cited by 3 | Viewed by 1175
Abstract
The field of unmanned aerial vehicles (UAVs) has experienced substantial growth, with applications expanding across diverse domains. Missions increasingly demand higher autonomy, reducing human intervention and relying more on advanced onboard systems. However, integrating hybrid power sources, especially micro-turboprop engines, into UAVs poses [...] Read more.
The field of unmanned aerial vehicles (UAVs) has experienced substantial growth, with applications expanding across diverse domains. Missions increasingly demand higher autonomy, reducing human intervention and relying more on advanced onboard systems. However, integrating hybrid power sources, especially micro-turboprop engines, into UAVs poses significant challenges due to their complexity, hindering the development of effective power management control systems. This research aims to design a control algorithm for dynamic power allocation based on UAV operational needs. A fuzzy logic-based control algorithm was implemented on the Single-Board Computer (SBC) of a micro-turbogenerator test bench, which was previously developed in an earlier study. After implementing and testing the algorithm, voltage stabilization was achieved at improved levels by tightening the membership function constraints of the fuzzy logic controller. Automating the throttle control of the Electric Ducted Fan (EDF), the test platform’s primary power consumer, enabled the electric generator’s maximum capacity to be reached. This result indicates the necessity of replacing the current electric motor with one that is capable of higher power outputs to support the system’s enhanced performance. Full article
(This article belongs to the Section Systems & Control Engineering)
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23 pages, 23135 KB  
Article
Road to Acquisition: Preparing a MEMS Microphone Array for Measurement of Fuselage Surface Pressure Fluctuations
by Thomas Ahlefeldt, Stefan Haxter, Carsten Spehr, Daniel Ernst and Tobias Kleindienst
Micromachines 2021, 12(8), 961; https://doi.org/10.3390/mi12080961 - 14 Aug 2021
Cited by 21 | Viewed by 4982
Abstract
Preparing and pre-testing experimental setups for flight tests is a lengthy but necessary task. One part of this preparation is comparing newly available measurement technology with proven setups. In our case, we wanted to compare acoustic Micro-Electro-Mechanical Systems (MEMS) to large and proven [...] Read more.
Preparing and pre-testing experimental setups for flight tests is a lengthy but necessary task. One part of this preparation is comparing newly available measurement technology with proven setups. In our case, we wanted to compare acoustic Micro-Electro-Mechanical Systems (MEMS) to large and proven surface-mounted condenser microphones. The task started with the comparison of spectra in low-speed wind tunnel environments. After successful completion, the challenge was increased to similar comparisons in a transonic wind tunnel. The final goal of performing in-flight measurements on the outside fuselage of a twin-engine turboprop aircraft was eventually achieved using a slim array of 45 MEMS microphones with additional large microphones installed on the same carrier to drawn on for comparison. Finally, the array arrangement of MEMS microphones allowed for a complex study of fuselage surface pressure fluctuations in the wavenumber domain. The study indicates that MEMS microphones are an inexpensive alternative to conventional microphones with increased potential for spatially high-resolved measurements even at challenging experimental conditions during flight tests. Full article
(This article belongs to the Special Issue Micromachined Acoustic Transducers for Audio-Frequency Range)
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12 pages, 2849 KB  
Article
Research on Modeling of a Micro Variable-Pitch Turboprop Engine Based on Rig Test Data
by Xiaochun Zhao, Xianghua Huang and Tianqian Xia
Energies 2020, 13(7), 1768; https://doi.org/10.3390/en13071768 - 7 Apr 2020
Cited by 2 | Viewed by 3513
Abstract
Exact component characteristics are required for establishing an accurate component level aeroengine model. When component characteristics is lacking, the dynamic coefficient method based on test data, is suitable for establishing a single-input and single-output aeroengine model. When it is applied to build multiple-input, [...] Read more.
Exact component characteristics are required for establishing an accurate component level aeroengine model. When component characteristics is lacking, the dynamic coefficient method based on test data, is suitable for establishing a single-input and single-output aeroengine model. When it is applied to build multiple-input, multiple-output aeroengine models, some parameters are assumed to be unchanged, which causes large error. An improved modeling method based on rig data is proposed to establish a double-input, double-output model for a micro variable-pitch turboprop engine. The input variables are fuel flow and pitch angle, and the output variables are rotational speeds of the core engine and the propeller. First, in order to gather modeling data, a test bench is designed and rig tests are carried out. Then, two conclusions are obtained by analyzing the rig data, based on which, the power turbine output is taken as the function of the core speed and the propeller speed. The established model has the property that the input variables can vary arbitrarily within the defined domain, without any restriction to the output variables. Simulation results showed that the model has a high dynamic and steady-state accuracy. The maximum error was less than 8%. The real-time performance was greatly improved, compared to the component level model. Full article
(This article belongs to the Special Issue Applied Energy System Modeling 2018)
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