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Search Results (195)

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Keywords = micro-crystalline cellulose (MCC)

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27 pages, 10787 KB  
Article
Cellulose-Based and Commercial Polyacrylate Hydrogels as Soil Amendments and Soilless Substrates for Microgreens Cultivation
by Aleksandra Mikhailidi, Lahbib Abenghal and Dan Belosinschi
Gels 2026, 12(7), 611; https://doi.org/10.3390/gels12070611 (registering DOI) - 8 Jul 2026
Abstract
Water scarcity restricts agricultural productivity and crop yield in many regions. Hydrogels have emerged as promising materials for soil amendment and soilless cultivation. Herein, cellulose hydrogels prepared from waste paper via a DMAc/LiCl solvent system (HG-WP) and from cotton microcrystalline cellulose via NaOH/aq. [...] Read more.
Water scarcity restricts agricultural productivity and crop yield in many regions. Hydrogels have emerged as promising materials for soil amendment and soilless cultivation. Herein, cellulose hydrogels prepared from waste paper via a DMAc/LiCl solvent system (HG-WP) and from cotton microcrystalline cellulose via NaOH/aq. dissolution (HG-MCC) were investigated. HG-WP formed semi-solid, mechanically stable materials with high porosity, capable of retaining their shape during handling and plant cultivation, whereas HG-MCC appeared denser and less elastic. Their properties and agricultural performance were compared with those of a commercial polyacrylate hydrogel (HG-PA). The three hydrogels differed substantially in water capacity: HG-PA demonstrated the highest (50.13 g/g), whereas HG-WP and HG-MCC showed 30.57 and 3.66 g/g, respectively. Soil amended with 20 wt.% cellulose hydrogel exhibited improved water retention compared with untreated soil during the first 7 days of drying. Under laboratory conditions, hydrogels increased mustard biomass in soil under regular watering and plant survival under drought conditions. In soilless systems, cellulose hydrogels accelerated germination and improved plant development compared with control substrates. In soilless pea cultivation, HG-WP increased total biomass and survival from 56.7% to 79.3%. During basil cultivation in soil, cellulose hydrogel increased plant survival by 13.3% and mean biomass by 10.5% compared with the control. The results demonstrate the potential of cellulose hydrogels as biodegradable soil amendments and soilless substrates for short-cycle crop cultivation, outperforming the commercial polyacrylate hydrogel as an independent soilless substrate. Full article
(This article belongs to the Special Issue Gels in Agriculture and Environment: Prospects and Challenges)
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18 pages, 9938 KB  
Article
Comparing the Properties of Cellulose Nitrates Synthesized from Miscanthus × giganteus Stems and from Commercial Microcrystalline Cellulose
by Vera V. Budaeva, Anna A. Korchagina, Yulia A. Gismatulina, Evgenia K. Gladysheva, Polina A. Gorbatova, Anastasia A. Zenkova, Vladimir N. Zolotukhin and Gennady V. Sakovich
Polymers 2026, 18(13), 1653; https://doi.org/10.3390/polym18131653 - 2 Jul 2026
Viewed by 311
Abstract
This paper reports new results on the synthesis and comparative characterization of cellulose nitrates (CNs) derived from Miscanthus × giganteus stems and from commercial microcrystalline cellulose (MCC). Miscanthus CNs synthesized by nitration with mixed sulfuric–nitric acids containing 16–20% water exhibit new functional properties: [...] Read more.
This paper reports new results on the synthesis and comparative characterization of cellulose nitrates (CNs) derived from Miscanthus × giganteus stems and from commercial microcrystalline cellulose (MCC). Miscanthus CNs synthesized by nitration with mixed sulfuric–nitric acids containing 16–20% water exhibit new functional properties: a high solubility in organic solvents (100% in acetone and 97–99% in alcohol–ether solvent) and a high viscosity (17–51 mPa·s), with a nitrogen content of 10.54–12.08 wt%. CNs from Miscanthus × giganteus are similar in nitrogen content and solubility to those from MCC (11.54% and 99%) but have a significantly greater viscosity (3 mPa·s), which is an undoubted advantage and considerably expands their potential application range. The solubility test of CNs synthesized from both sources demonstrated that Miscanthus CNs have a better film-forming ability. SEM analysis revealed a great difference in fiber length, despite the same cylindrical shape and observed aggregation: 1.0–2.0 mm for CNs from Miscanthus versus 40–60 μm for CNs from MCC. IR spectra of CNs from both sources showed the appearance of five new characteristic frequencies (1632–1633, 1273–1274, 823–826, 748, 677–686 cm–1 for Miscanthus CNs and 1659, 1277, 832, 747, 691 cm–1 for CNs from MCC), allowing the obtained compounds to be identified as nitric acid esters of cellulose. According to TGA/DTA analysis, the synthesized polymers have similarly high values of the onset temperature of both intense decomposition (197–198 °C) and narrow exothermic peaks (209–211 °C and 212 °C), respectively, indicating their high thermal stability. The combination of high solubility, viscosity, thermal stability and chemical purity of CNs derived from Miscanthus × giganteus stems suggests that strong thin films can be obtained and recommended for use in the manufacture of nitrocellulose membranes. Full article
(This article belongs to the Special Issue Cellulose and Its Composites: Preparation and Applications)
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22 pages, 10503 KB  
Article
Green Extraction of Microcrystalline Cellulose from Rice Straw and Determination of Its Reinforcing Capacity in PHBV Films
by Pedro Augusto Vieira de Freitas, Chelo González-Martínez and Amparo Chiralt
Polymers 2026, 18(12), 1489; https://doi.org/10.3390/polym18121489 - 13 Jun 2026
Viewed by 441
Abstract
Rice straw is a highly produced agricultural waste with a high cellulose content, which can be used as a cellulose source. Nevertheless, more sustainable extraction and purification strategies are needed to reduce the consumption of chemicals during the production of cellulose-derived materials. In [...] Read more.
Rice straw is a highly produced agricultural waste with a high cellulose content, which can be used as a cellulose source. Nevertheless, more sustainable extraction and purification strategies are needed to reduce the consumption of chemicals during the production of cellulose-derived materials. In this way, an integrated method based on subcritical water extraction and bleaching with hydrogen peroxide was used for isolating cellulose from rice straw. The cellulose fibres obtained were converted into microcrystalline cellulose (MCC) by applying acid hydrolysis with HCl 2N at 60 °C to reduce the fibre amorphous fraction. High cellulose purity (86%) and crystallinity (67%) were obtained in the isolated fibres. The influence of high-shear homogenisation (12,000 rpm) during hydrolysis was analysed, compared to mild stirring (350 rpm) at different times (30 and 60 min). High-shear homogenisation greatly accelerated the hydrolysis process of the amorphous fraction of the fibres, contributing to the reduction in particle size (to about 10 µm), defibration, increased crystallinity (70–72%), and shorter cellulose chains (92,400–61,600 g/mol) for a given treatment time. After 30–60 min of treatment, the resulting MCCs exhibited properties within the range reported for commercial AVICEL, with greater reinforcing performance in PHBV films. These MCCs resulted in lower water vapour permeability, while improved oxygen barrier properties were mainly observed for those obtained under high-shear hydrolysis conditions. Full article
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15 pages, 5505 KB  
Article
Regenerated Cellulose Films from Vegetable Waste: Fabrication, Characterization, and Sustainable Applications
by Adisak Jaturapiree, Ukrit Amphaiphan, Chanjira Jaramornburapong, Thanunya Saowapark, Kanjarat Sukrat and Ekrachan Chaichana
Polysaccharides 2026, 7(2), 57; https://doi.org/10.3390/polysaccharides7020057 - 15 May 2026
Viewed by 397
Abstract
Cellulose is a complex polysaccharide that serves as the primary structural component of plant cell walls. It is highly suitable for packaging films due to its inherent and tunable properties, which offer a sustainable alternative to conventional plastics. In this study, cellulose was [...] Read more.
Cellulose is a complex polysaccharide that serves as the primary structural component of plant cell walls. It is highly suitable for packaging films due to its inherent and tunable properties, which offer a sustainable alternative to conventional plastics. In this study, cellulose was extracted from vegetable waste (kale and cabbage) and processed into films using LiCl/N,N-dimethylacetamide (DMAc) as the solvent system. The regenerated cellulose films were characterized and compared with a film prepared from commercial microcrystalline cellulose (MCC) using the same procedure. The vegetable-waste films showed a lower degree of crystallinity than the MCC film. SEM micrographs revealed that the vegetable-waste films possessed smooth and uniform surfaces. Furthermore, they demonstrated good transparency, ductility, and thermal stability. Biodegradation tests indicated rapid decomposition of the vegetable-waste films, which fully degraded within 10 weeks, whereas the MCC film required 16 weeks. The cabbage-derived film exhibited a smoother surface and slightly better mechanical properties than the kale-derived film, suggesting that differences in the cellulose source can influence the regeneration process and, consequently, the properties of the resulting films. Overall, this work demonstrates that vegetable waste can be effectively upcycled into eco-friendly, low-cost cellulose films with strong potential for use in various sustainable material applications. Nevertheless, for edible applications, cytotoxicity testing is required to confirm the absence of residual health-risk reagents such as LiCl and DMAc in the resulting films. Full article
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22 pages, 9192 KB  
Article
Microcrystalline Cellulose-Stabilized Pickering Emulsions for Integrating Hydrophobic NADES into Agar Films: Structure–Function Relationships and Controlled Release Behavior
by Gülen Yeşilören Akal, Perihan Akbaş and Hüseyin Gençcelep
Polymers 2026, 18(9), 1071; https://doi.org/10.3390/polym18091071 - 29 Apr 2026
Viewed by 567
Abstract
In this study, a microcrystalline cellulose (MCC)-stabilized Pickering emulsion approach was developed to integrate hydrophobic natural deep eutectic solvents (NADES; menthol:decanoic acid, 1:1 molar ratio) into agar-based biopolymer films. MCC was evaluated not only as a filler but also as a functional interfacial [...] Read more.
In this study, a microcrystalline cellulose (MCC)-stabilized Pickering emulsion approach was developed to integrate hydrophobic natural deep eutectic solvents (NADES; menthol:decanoic acid, 1:1 molar ratio) into agar-based biopolymer films. MCC was evaluated not only as a filler but also as a functional interfacial component governing hydrophobic phase distribution and structural organization. SEM analysis showed that MCC concentration significantly influenced morphology; films with 0.2% MCC exhibited a more homogeneous structure, whereas 0.5% MCC led to heterogeneous and irregular formations. Mechanically, films with 0.2% MCC showed higher elongation at break (16.37%) compared to 0.5% MCC (9.86%), while tensile strength remained similar (2.75–2.78 MPa). Increased MCC content enhanced surface hydrophobicity, as indicated by higher contact angle values. The 0.5% MCC films exhibited high moisture content (85%) and water solubility (93%), attributed to increased free volume and structural irregularity. Swelling index exceeded 40% in 0.2% MCC films but decreased at higher MCC levels. HS-GC-MS analysis revealed temperature-dependent controlled release of menthol, with significant release at 50 °C compared to 25 °C. Antimicrobial tests demonstrated broad-spectrum activity (8.9–24.2 mm). These results highlight MCC as an effective stabilizer for hydrophobic NADES integration and support the potential of these films for active packaging applications. Full article
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18 pages, 2377 KB  
Article
Enhancing Stability of Vitamin-Fortified Protein Beverages: Optimization of Stabilizer Type and Concentration and Screening of Natural Antioxidant Combinations
by Jiaxin Li, Sumei Ru, Linru Zhu, Yingshuang Lu, Junping Wang, Yan Zhang, Lu Dong and Shuo Wang
Foods 2026, 15(8), 1392; https://doi.org/10.3390/foods15081392 - 16 Apr 2026
Viewed by 602
Abstract
This study optimized stabilizer type and concentration, and screened natural antioxidant combinations to enhance the stability of a protein beverage fortified with vitamins A, D2, and D3. Three stabilizers—carrageenan, sodium carboxymethyl cellulose (Na-CMC), and microcrystalline cellulose (MCC)—were evaluated at [...] Read more.
This study optimized stabilizer type and concentration, and screened natural antioxidant combinations to enhance the stability of a protein beverage fortified with vitamins A, D2, and D3. Three stabilizers—carrageenan, sodium carboxymethyl cellulose (Na-CMC), and microcrystalline cellulose (MCC)—were evaluated at 0.15–0.45% (w/v) during accelerated storage at 45 °C for 21 days. Stability was assessed using Turbiscan analysis, pH, particle size, Zeta potential, and color. MCC at 0.35% demonstrated the best stabilization, with minimal changes in Turbiscan Stability Index, particle size, and Zeta potential. Five natural antioxidants—dl-α-tocopherol, vitamin C, epigallocatechin gallate (EGCG), tea polyphenols (TP), and pyrroloquinoline quinone (PQQ)—were screened for vitamin protection using HPLC. Although vitamin C exhibited the highest in vitro DPPH radical scavenging activity (IC50 = 3.44 μg/mL), TP and EGCG provided superior protection of vitamins in the emulsion system. A synergistic antioxidant blend of EGCG, TP, and dl-α-tocopherol in a 4:4:2 mass ratio was identified as optimal, significantly prolonging vitamin retention over 21 days and yielding the longest predicted shelf-life (>84 days at 25 °C). These findings provide a practical formulation strategy for enhancing the physical and nutritional stability of functional protein beverages. Full article
(This article belongs to the Section Drinks and Liquid Nutrition)
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13 pages, 3831 KB  
Article
Rosin-Modified Microcrystalline Cellulose for Enhancing Polylactic Acid-Based Composites with Good Interfacial Compatibility and Mechanical Performance
by Fuquan Zhao, Xiaoyu Xie, Yu Meng, Lijia Wang, Zilin Zhu, Lingqing Chen, Lijie Jiang, Xiaofan Zhou and Ming Yan
Polymers 2026, 18(7), 889; https://doi.org/10.3390/polym18070889 - 6 Apr 2026
Viewed by 794
Abstract
The interfacial incompatibility and insufficient mechanical performance of polylactic acid (PLA)/cellulose composites have severely restricted their practical applications. To address the critical issue of interfacial incompatibility in PLA/cellulose composites, this work developed a novel strategy employing rosin emulsion for blending modification of microcrystalline [...] Read more.
The interfacial incompatibility and insufficient mechanical performance of polylactic acid (PLA)/cellulose composites have severely restricted their practical applications. To address the critical issue of interfacial incompatibility in PLA/cellulose composites, this work developed a novel strategy employing rosin emulsion for blending modification of microcrystalline cellulose (MCC), followed by a one-step extrusion process to fabricate PLA composites. The corresponding analyses confirmed that the rosin has been successfully added to MCC surfaces, forming the hydrophobic interface while maintaining the cellulose I crystalline structure. Subsequently, rosin emulsion-modified MCC (MCC-R) reinforced PLA (PLA/MCC-R) composites were fabricated via twin-screw extrusion at varying MCC-R contents. The testing results illustrated that the introduction of 8 wt% MCC-R can enhance the mechanical properties of PLA/MCC-R composites with the flexural strength (125.5 MPa), tensile strength (30.8 MPa), Young’s modulus (1.19 GPa), and elongation at break (3.07%), which was attributed to enhanced filler dispersion and interfacial stress transfer. Overall, this work established a facile and sustainable strategy for developing multifunctional PLA composites with engineered interfaces and mechanical robustness, which is vital for practical application. The as-prepared PLA composites show promising application prospects in environmentally friendly packaging, biodegradable disposable products, and lightweight structural components. Full article
(This article belongs to the Special Issue Application and Characterization of Cellulose-Based Polymers)
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19 pages, 7327 KB  
Article
Homogeneously Blending PBAT with Silanized Cellulose for Composite Film: Characterization and Physicochemical Property
by Ce Zhao, Xinxin Yan, Zhou Zhou, Lukuan Guo, Shilong Yang, Zhen Chen, Fengwei Jia, Junlong Song and Jiaqi Guo
Polymers 2026, 18(7), 875; https://doi.org/10.3390/polym18070875 - 2 Apr 2026
Cited by 1 | Viewed by 782
Abstract
Improving the interfacial compatibility between cellulose and poly(butylene adipate-co-terephthalate) (PBAT) is critical for enhancing the performance of PBAT-based composites. Here, microcrystalline cellulose (MCC) was homogeneously silanized at the molecular chain level using t-hexyldimethylchlorosilane (TDMS-Cl) as the modifier, yielding t-hexyldimethylsilylated cellulose (TDMS-Cell). [...] Read more.
Improving the interfacial compatibility between cellulose and poly(butylene adipate-co-terephthalate) (PBAT) is critical for enhancing the performance of PBAT-based composites. Here, microcrystalline cellulose (MCC) was homogeneously silanized at the molecular chain level using t-hexyldimethylchlorosilane (TDMS-Cl) as the modifier, yielding t-hexyldimethylsilylated cellulose (TDMS-Cell). TDMS-Cell/PBAT composite films were then prepared by solution blending and casting in tetrahydrofuran (THF). Structural characterizations confirmed the successful grafting of TDMS-Cl onto cellulose chains, resulting in TDMS-Cell with a degree of substitution of approximately 2. Microstructural observations combined with thermal analysis revealed that TDMS-Cell exerted a dual effect on the crystallization behavior of PBAT: it acted as a heterogeneous nucleating agent that increased the crystallization temperature, while the pronounced steric hindrance simultaneously suppressed crystal growth. Mechanical testing showed that simultaneous strengthening and toughening were achieved at an optimal TDMS-Cell loading of 3–5 wt%. Specifically, the tensile strength increased from ~16 MPa for neat PBAT to 21 MPa (31.25% improvement), and the elongation at break increased from ~700% to 964% (37.7% improvement). In addition, the incorporation of an appropriate amount of TDMS-Cell effectively enhanced the surface hydrophobicity of the composite films. At higher filler loading, however, solvent evaporation-induced phase separation led to self-aggregation of TDMS-Cell, which in turn deteriorated both the mechanical properties and surface hydrophobicity of the composites. Overall, this work systematically elucidates the structure–property relationships of silanized cellulose/PBAT composites in a homogeneous solution system, providing a rational basis for interfacial design and property optimization of PBAT/biomass-based composite materials. The prepared TDMS-Cell/PBAT composite films with balanced mechanical strength, tunable crystallization behavior, and improved surface hydrophobicity exhibit great potential for practical applications in high-performance flexible packaging materials, functional film substrates, lightweight composite structural components, and tunable hydrophobicity coating substrates. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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20 pages, 4094 KB  
Article
Tailoring Lithium-Ion Battery Separator Performance Through Cellulose Selection: A Comparative Analysis of Microcrystalline, Nanofibrillated, and Bacterial Cellulose Coatings
by Xinyu Song, Huiling Mo, Anqi Zhou, Bingbing Luo, Zhichong Wang, Yaning Jia, Aimiao Qin, Shiqi Wang, Yinmu Wang and Huihong Xie
Coatings 2026, 16(3), 391; https://doi.org/10.3390/coatings16030391 - 23 Mar 2026
Cited by 1 | Viewed by 1048
Abstract
The inherent hydrophobicity of polyolefin separators significantly impedes rapid electrolyte wetting, thereby limiting the electrochemical performance of lithium-ion batteries. Cellulose, as a hydroxyl-rich natural polymer, serves as an ideal material for enhancing the interface properties of separators. However, there is still a lack [...] Read more.
The inherent hydrophobicity of polyolefin separators significantly impedes rapid electrolyte wetting, thereby limiting the electrochemical performance of lithium-ion batteries. Cellulose, as a hydroxyl-rich natural polymer, serves as an ideal material for enhancing the interface properties of separators. However, there is still a lack of systematic understanding regarding how the morphological structures of cellulose (such as granular, fibrous, or network-like forms) influence the coating structure and ion transport mechanisms. Here, three representative cellulose derivatives—microcrystalline cellulose (MCC), cellulose nanofibers (CNF), and bacterial cellulose (BC)—were selected to construct functionalized polypropylene (PP) composite separators through vacuum filtration. Experimental results demonstrate that all three cellulose coatings reduced contact angles from 50.8° to below 10°, significantly enhancing interfacial affinity. Systematic comparison reveals that cellulose configuration decisively influences separator performance: unlike the dense fiber entanglement networks formed by CNF and BC, the unique rigid granular packing structure of MCC maintains hydrophilicity while establishing more permeable ion transport pathways. Among these, MCC@PP exhibited optimal electrochemical performance, with the lithium-ion migration number increasing to 0.41 and a capacity retention rate of 88.04% after 100 cycles at 0.5 A/g. This study elucidates the relationship between cellulose configuration and the modification of separator performance, demonstrating that MCC represents a more efficient, robust, and cost-effective option for separator modification compared to complex fiber networks. Full article
(This article belongs to the Section Thin Films)
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25 pages, 9176 KB  
Article
Bridging Material Variability and Tablet Performance: Optimization of Direct Compression Using Tensile Strength–Ejection Stress Mapping
by Tibor Casian, Sonia Iurian, Alexandru Gâvan, Oana Negoi, Damaris Marusca, Adriana Marina, Maria Suciu, Dana Muntean, Alina Porfire, Anca Lucia Pop, Simona Crișan, Dumitru Cauni and Ioan Tomuță
Pharmaceutics 2026, 18(3), 357; https://doi.org/10.3390/pharmaceutics18030357 - 13 Mar 2026
Viewed by 1011
Abstract
Objectives: The current study presents a sequential strategy for the development of directly compressible powder formulations relying on Design of Experiments (DoE) and Compactibility-Ejection stress plots. Methods: Compression analysis was used to evaluate the impact of changing the sort of microcrystalline [...] Read more.
Objectives: The current study presents a sequential strategy for the development of directly compressible powder formulations relying on Design of Experiments (DoE) and Compactibility-Ejection stress plots. Methods: Compression analysis was used to evaluate the impact of changing the sort of microcrystalline cellulose (MCC), dicalcium phosphate (DCP), the diluent ratio, lubricant type, and the inclusion of an API from different suppliers. Results: The effect of DCP particle size on the ejection stress was efficiently mitigated in the placebo formulations by lubrication. However, the initial differentiation between sorts was highlighted at a smaller scale when the active pharmaceutical ingredient (API) was included in the formulation. For MCC, the tensile strength was positively correlated with the level of plasticity and tabletability capacity of different sorts. The particle size was a critical attribute for the API, influencing the detachment and ejection stress values. Fine particles (d50 = 30 µm) presented increasing stress values once the compression force rose, while for coarser particles (d50 = 50 µm) these effects were limited. Conclusions: Material-related variability must be understood to design products and processes with adequate performance. The proposed strategy enables early identification of critical material attributes, supporting rational formulation and supplier selection to ensure consistent quality during manufacturing. Full article
(This article belongs to the Special Issue Quality by Design Approach in Formulation Development)
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19 pages, 5064 KB  
Article
Aromatic Ester Bioplastics from Wood and Cellulose: Cinnamates as Greener Alternatives to Benzoates
by Luke Froment, Jacqueline Lease, Prabu Satria Sejati, Firmin Obounou Akong, Christine Gérardin Charbonnier, Yoshito Ando and Philippe Gérardin
Materials 2026, 19(3), 574; https://doi.org/10.3390/ma19030574 - 2 Feb 2026
Cited by 2 | Viewed by 668
Abstract
To address the environmental impact of petroleum-derived plastics, lignocellulose esters provide a promising renewable alternative. However, research has primarily focused on linear cellulose esters, leaving raw biomass aromatic derivatives largely overlooked. Herein, we report a one-pot, room-temperature synthesis of cinnamate and benzoate esters [...] Read more.
To address the environmental impact of petroleum-derived plastics, lignocellulose esters provide a promising renewable alternative. However, research has primarily focused on linear cellulose esters, leaving raw biomass aromatic derivatives largely overlooked. Herein, we report a one-pot, room-temperature synthesis of cinnamate and benzoate esters from microcrystalline cellulose (MCC) and raw pine sawdust. A breakthrough finding reveals that pine esters consistently outperform pure MCC, achieving tensile strengths of 5–8 MPa (vs. 1–3 MPa for MCC) possibly due to a lignin-driven synergistic effect facilitating π–π stacking. The resulting films are hydrophobic (contact angles 80–100°) and fully thermoplastic. Cinnamates emerge as a technically superior and “greener” alternative to benzoates, paving the way for the direct upcycling of wood waste into sustainable packaging materials within a circular economy. Full article
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25 pages, 3613 KB  
Article
Flow Behavior of Co-Processed Excipients Using Lactose and Microcrystalline Cellulose as Bulk Fillers
by Paulo J. Salústio, Daniel Cingel, Telmo Nunes, José Catita, José P. Sousa e Silva and Paulo J. Costa
Powders 2026, 5(1), 4; https://doi.org/10.3390/powders5010004 - 22 Jan 2026
Viewed by 1512
Abstract
Powder flow is a constant concern in the production of solid dosage forms. Its concise and reliable determination and improvement are challenges for the pharmaceutical industry. Lactose (Lac) and microcrystalline cellulose (MCC) are both widely used pharmaceutical fillers either alone or mixed. In [...] Read more.
Powder flow is a constant concern in the production of solid dosage forms. Its concise and reliable determination and improvement are challenges for the pharmaceutical industry. Lactose (Lac) and microcrystalline cellulose (MCC) are both widely used pharmaceutical fillers either alone or mixed. In this study, flow determination was performed through methods described on the European Pharmacopoeia. The results obtained showed poor flow and cohesive behavior for Lac and MCC powders and their mixtures (co-processed excipients). The 50% Lac_MCC mixture, with colloidal silicon dioxide (CSD) as the glidant in different proportions, showed relevant improvements in flow. In addition, the effective angle of wall friction (φx), the effective angle of internal friction (φe), arching, and ratholing were also determined, demonstrating the flow behavior in the discharge equipment. Outlet diameters that prevent blockages or insufficient powder flow were also determined. With this study, it was concluded that it was possible to prepare a co-processed excipient with optimal flow behavior composed of Lac_MCC and CSD as a glidant. Full article
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28 pages, 7303 KB  
Article
Influence of Filler in the Form of Waste Wood Flour and Microcellulose on the Mechanical, Thermal, and Morphological Characteristics of Hierarchical Epoxy Composites
by Anna Sienkiewicz and Piotr Czub
Molecules 2026, 31(2), 363; https://doi.org/10.3390/molecules31020363 - 20 Jan 2026
Viewed by 798
Abstract
In response to growing interest in green additives derived from natural raw materials or post-production waste of natural origin, epoxy compositions containing the additive in the form of waste wood flour and microcellulose were prepared. The research involved the chemical modification of the [...] Read more.
In response to growing interest in green additives derived from natural raw materials or post-production waste of natural origin, epoxy compositions containing the additive in the form of waste wood flour and microcellulose were prepared. The research involved the chemical modification of the additive through a two-stage silanization process using 3-aminopropyltriethoxysilane. Followed by filler’s characterization using Fourier Transformed Infrared Spectroscopy (FT-IR) to analyze the modification in chemical structure, Wide Angle X-Ray Diffraction (WAXD) to detect differences in crystal structure, and Scanning Electron Microscopy (SEM) to observe morphological changes. Next, waste oak flour (WF) and microcrystalline cellulose (MCC) were used in unmodified and silanized form (sil-WF and sil-MCC, respectively) to prepare epoxy composites, followed by testing their influence on the mechanical (hardness, tensile strength, flexural strength, compressive strength, and impact strength), thermal, and morphological characteristics of epoxy composites based on Epidian 6. Comparing the effect of modification on the properties of the analyzed additives, it was found that silanization had a larger impact on increasing the interaction of the waste wood flour with the epoxy matrix than silanization of MCC due to a lesser tendency of the sil-WF than the sil-MCC to agglomerate. An enhanced interaction of sil-WF with the polymer resulted in improved mechanical properties. Composite EP/sil-WF (cured epoxy composite based on low-molecular-weight epoxy resin Epidian 6 filled with 5 wt.% of silanized wood flour) was characterized by improved flexural (61.97 MPa) and compressive properties (69.1 MPa) compared to both EP/WF (cured epoxy composite based on low-molecular-weight epoxy resin Epidian 6 filled with 5 wt.% of unmodified wood flour) (42.39 MPa and 61.0 MPa) and the unfilled reference composition (54.55 MPa and 67.4 MPa, respectively). Moreover, compositions containing a cellulosic additive were characterized by better impact properties than the reference composition. Full article
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26 pages, 4913 KB  
Article
Liquid Crystal Display-Based 3D Printing of Polylactic Acid/Microcrystalline Cellulose Composites
by Joyce Alves da Silva, Nayra Reis do Nascimento, Gilberto Garcia del Pino, José Luis Valin Rivera, Meylí Valin Fernández, Wanderson Veras da Silva and José Costa de Macedo Neto
Polymers 2025, 17(24), 3311; https://doi.org/10.3390/polym17243311 - 15 Dec 2025
Cited by 2 | Viewed by 975
Abstract
This study explores the production of composites based on polylactic acid (PLA) reinforced with microcrystalline cellulose (MCC), using Additive Manufacturing technology via LCD. Polylactic acid, being biodegradable and possessing good mechanical properties, was combined with microcrystalline cellulose, which has a high modulus of [...] Read more.
This study explores the production of composites based on polylactic acid (PLA) reinforced with microcrystalline cellulose (MCC), using Additive Manufacturing technology via LCD. Polylactic acid, being biodegradable and possessing good mechanical properties, was combined with microcrystalline cellulose, which has a high modulus of elasticity, aiming to further improve its performance. Composites with different microcrystalline cellulose contents (1, 3, 5, and 10%) were obtained and compared to pure PLA. Characterization involved thermal, mechanical, morphological, and structural tests. The results showed that the addition of microcrystalline cellulose increases hardness, tensile strength, and modulus of elasticity. Scanning electron microscopy revealed more heterogeneous fracture surfaces in the composites compared to pure polylactic acid. Thermal stability varies according to the microcrystalline cellulose content, with increased degradation observed in some samples, reaching 1%. Increased water absorption was also detected with increasing microcrystalline cellulose concentration, indicating potential limitations in humid environments. The incorporation of microcrystalline cellulose, especially at moderate concentrations such as 3%, proved to be an effective strategy for improving the mechanical properties of polylactic acid. Full article
(This article belongs to the Section Polymer Processing and Engineering)
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19 pages, 3873 KB  
Article
Investigating the Mechanical Behaviour of Viscoelastic and Brittle Pharmaceutical Excipients During Tabletting: Revealing the Unobvious Potential of Advanced Compaction Simulation
by Daniel Zakowiecki, Kirils Kukuls, Krzysztof Cal, Adrien Pelloux and Valentyn Mohylyuk
Pharmaceutics 2025, 17(12), 1606; https://doi.org/10.3390/pharmaceutics17121606 - 13 Dec 2025
Viewed by 1531
Abstract
Background: The compaction of formulation blends is a critical stage in pharmaceutical tablet manufacturing, particularly when drug substances or functional excipients exhibit limited flowability and tabletability. Objectives: This study systematically examined the mechanical behaviour of viscoelastic microcrystalline cellulose (MCC) and brittle [...] Read more.
Background: The compaction of formulation blends is a critical stage in pharmaceutical tablet manufacturing, particularly when drug substances or functional excipients exhibit limited flowability and tabletability. Objectives: This study systematically examined the mechanical behaviour of viscoelastic microcrystalline cellulose (MCC) and brittle anhydrous dibasic calcium phosphate (DCPA), as well as their mixtures, to check how deformation mechanisms influence powder handling and tablet performance. Methods: A compaction simulator, mimicking a small rotary tablet press, was used to evaluate tablet weight variability, densification profiles, die-filling height, force–displacement behaviour, and in-die Heckel analysis. Additional assessments included compression times, breaking force, tensile strength, elastic recovery, as well as in-die and out-of-die tablet thickness across various compositions and compaction pressures. Results/Conclusions: Bulk density values from the simulator showed strong correlation with pharmacopeial measurements (R2 ≥ 0.997). Measurable differences in true density and cohesiveness led to poor flowability for MCC and good flow for DCPA, with mixtures containing higher DCPA concentration displaying markedly improved flow characteristic. Compaction analyses confirmed extensive plastic deformation for MCC and fragmentation for DCPA. Increasing MCC content elevated die-fill height, compaction energy, and tablet weight variability, whereas higher DCPA fractions decreased apparent density of tablets and reduced energy demand. Tabletability and compressibility profiles reflected that MCC generated hard tablets but exhibited higher elastic recovery, while DCPA formed softer tablets with closer to linear strength–pressure relationships. Energy profiling demonstrated that MCC stored more elastic energy and required higher overall compression work, whereas DCPA reduced elastic accumulation. Overall, blending viscoelastic and brittle excipients offers a robust strategy for optimizing manufacturability, mechanical strength, and energy efficiency in tablet production. Full article
(This article belongs to the Section Pharmaceutical Technology, Manufacturing and Devices)
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