Search Results (135)

This article describes a procedure for enhancing computational accuracy in MATLAB’s Simulink and Simscape environments, as illustrated through specific example cases. It builds on earlier published by the authors’ team, which demonstrated the practical application of the Simscape Multibody tool—originally designed for dynamic and kinematic analyses—for making static computations in truss systems. Simscape Multibody serves as an effective platform for realistic and simplified simulations of mechanical components, incorporating various mechanical properties. Consequently, it is valuable in simulating mechatronic systems, where the integration of mechanics, electronics, control systems, and information technologies is essential. Multiple models were tested and analyzed across different scenarios to facilitate a comparative assessment of the results. The significance of this work lies in its achievement of highly accurate computational results without relying purely on theoretical calculations, with superior values in terms of accuracy. The primary objective was to provide a clear and practical description of a simple procedure for improving computational accuracy, based on scaling. Full article

The field of haircutting robots is poised for a significant transformation, driven by advancements in artificial intelligence, mechatronics, and humanoid robotics. This perspective paper examines the emerging market for haircutting robots, propelled by decreasing hardware costs and a growing demand for automated grooming services. We review foundational technologies, including advanced hair modeling, real-time motion planning, and haptic feedback, and analyze their application in both teleoperated and fully autonomous systems. Key technical requirements and challenges in safety certification are discussed in detail. Furthermore, we explore how cutting-edge technologies like direct-drive systems, large language models, virtual reality, and big data collection can empower these robots to offer a human-like, personalized, and efficient experience. We propose a business model centered on supervised autonomy, which enables early commercialization and sets a path toward future scalability. This perspective paper provides a theoretical and technical framework for the future deployment and commercialization of haircutting robots, highlighting their potential to create a new sector in the automation industry. Full article

This paper aims to present an overview of the state-of-the-art materials and technologies that can be used to create electronic circuits on 3D plastic carriers also known as 3D electronics. Strategies for print-based and laser-based 3D electronics will be discussed as well as the techniques to apply the circuit carrier and the way interconnection technology can be used to combine electronic components on top of the circuit carrier. A basic explanation of the functional principles, materials, and applications is given for different substrate and interconnection technologies. The aim is to make it easier to compare different technologies and its required materials to make the right decisions on what technology is best suited for the job. For this purpose, comparison tables for 3D plastic circuit carrier technologies and substrate materials considering their temperature stability were created. It can be concluded that there are a lot of influencing factors that determine which technologies are best suited for application. The most important factors are the 3D complexity and the field of application, the required structure size of the circuit, and the required production quantity. Full article

This review analyzes the Electronic Digital Twin (EDT) tools characterizing the industrial transformation phase from Industry 4.0 to Industry 5.0. The goal is to provide innovative research EDT solutions to integrate in manufacturing production processes. Specifically, this research is focused on the possibility of combining the advanced technologies and electronics and mechatronics of industrial machines with Artificial Intelligence (AI) algorithms. Furthermore, this review provides important elements about possible future implementations of AI-EDTs and some circuital examples to support the understanding of the concept of circuit simulation in EDT models. EDTs are useful to comprehend the modeling concepts functional to the AI application using the output of the circuit simulations. The output of the circuit is used to train the AI model, thus strengthening the capability to classify and predict the real behavior of production machines with a good accuracy. This review discusses perspectives, limits, and advantages of EDTs and is useful to define new research patterns integrating structured EDTs in advanced industrial environments. The focus of this paper is the definition of possible perspectives of EDT implementations, including AI, in data-driven processes in specific strategic areas of industrial research by classifying the scientific topics in six main pillars. This paper is also suitable for the researcher to develop innovative topics for projects scaled into different work packages based on EDT facilities. Full article

The rising complexity of industrial systems following the Industry 4.0 era involves new challenges and the need for innovative solutions. In the context of arising digital technologies, Digital Twins represent a holistic solution to overcome heterogeneity and to achieve remote and dynamic control of cyber–physical systems. In common reference architectures, decision-making modules are usually integrated for system and process optimization. This work aims at introducing the adoption of a multi-purpose simulation module in a Digital Twin environment, with the objective of proving its versatility for different scopes. This is implemented in a relevant laboratory environment, strongly employed for the test and validation of mechatronic solutions. The paper starts from revising the common techniques adopted for decision-making modules in Digital Twin frameworks, proposing then a multi-purpose approach based on physics simulation. Performance profiling of the simulation environment demonstrates the potential of real-time-capable simulation while also revealing challenges related to computational load and communication latency. The outcome of this work is to provide the reader with an exemplary modular arrangement for the integration of such module in Digital Twin applications, highlighting challenges and limitations related to computational effort and communication. Full article

This article presents a series of innovative systems developed through student laboratory projects, comprising two autonomous vehicles, a quadrupedal walking robot, an active ankle-foot orthosis, a ball-on-beam balancing mechanism, a ball-on-plate system, and a manipulator arm, all actuated by pneumatic artificial muscles (PAMs). Due to their flexibility, low weight, and compliance, fluidic muscles demonstrate substantial potential for integration into various mechatronic systems, robotic platforms, and manipulators. Their capacity to generate smooth and adaptive motion is particularly advantageous in applications requiring natural and human-like movements, such as rehabilitation technologies and assistive devices. Despite the inherent challenges associated with nonlinear behavior in PAM-actuated control systems, their biologically inspired design remains promising for a wide range of future applications. Potential domains include industrial automation, the automotive and aerospace sectors, as well as sports equipment, medical assistive devices, entertainment systems, and animatronics. The integration of self-constructed laboratory systems powered by PAMs into control systems education provides a comprehensive pedagogical framework that merges theoretical instruction with practical implementation. This methodology enhances the skillset of future engineers by deepening their understanding of core technical principles and equipping them to address emerging challenges in engineering practice. Full article

Rice is the predominant grain crop in China, with its consumption showing a steady annual increase. Due to the diminishing labor force, China’s rice cultivation industry faces significant challenges and has an urgent requirement for automated rice transplanters. This study developed an agricultural navigation system integrating mechatronic-hydraulic control with navigation technologies to automate the rice transplanter’s driving and operational processes. The designed automation devices enable precise control over functions such as steering and working clutch. A path planning methodology was proposed to generate straight-line reference paths by giving target points and to determine the headland turning pattern based on the working width and turning radius of the rice transplanter. Additionally, an operational control strategy based on the finite state machine (FSM) was developed, enabling effective switching of the rice transplanter’s operational states through the designation of key points. The test results showed that the maximum lateral error of the rice transplanter along straight-line paths was 4.83 cm on the cement pavement and 6.30 cm in the field, with the maximum error in determining key points being 7.22 cm in the field. These results indicate that the agricultural navigation system developed in this study can achieve the automation of rice transplanters and provide certain inspiration for the research of autonomous agricultural vehicles. Full article

Recovering from upper limb injuries is very important because having limited functionality affects everyday tasks. Rehabilitation supporting systems significantly impact the results; however, it is important to ensure that they are safe and accurate. This study addressed friction forces and gravity on the movement quality of a mechatronic rehabilitation device (MWR) for the upper limb. At first, an experimental analysis was conducted to quantify the active torque required to maintain specific angular positions. The results revealed the significant impact of the mass of mechanical components and friction between moving parts on the device’s movement quality. To address these issues, friction and gravity compensation functions were derived empirically and integrated into the control system’s algorithm. Implementing these compensation functions resulted in a substantial improvement in movement quality, as demonstrated by a reduction of over 50% in the integral of the absolute position error. These results underscore the importance of physical constraints in the control design of rehabilitation devices and provide a foundation for developing adaptive rehabilitation technologies that enhance therapeutic outcomes. Full article

This study investigates the heterogeneous impact of bank automation on institutional performance, emphasizing the role of mechatronic systems like automated teller machines (ATMs) and artificial intelligence-based tools such as chatbots and robo-advisors. Using Method of Moments Quantile Regression (MMQR), the analysis examines how these technologies influence key performance indicators, including return on equity (ROE), in the European Union (EU) banking sector from 2017 to 2022. The MMQR method allows for the differentiation of the effects of automation technologies by distinguishing between hardware-based mechatronic systems and software-driven AI solutions, providing a nuanced perspective on the digital transformation within the banking sector. The results highlight the heterogeneous effects of economic, financial, and institutional factors on banking performance in the EU. They emphasize the need for differentiated policy interventions to reduce performance gaps between EU economies and ensure that banks across all member states can leverage financial and technological advancements to enhance profitability. The findings underline the importance of strategic interventions to address digitalization disparities, promote financial inclusion, and establish a regulatory framework that fosters transparency, cybersecurity, and equitable access to AI-driven financial services. Full article

The use of Hierarchical Systems (HS) technology in the conceptual design of the RWC (Robotic Work Cell) is proposed in the work. In comparison with other widespread approaches, the conceptual model of the RWC constructed in the HS formal basis contains connected models of RWC subsystems, their processes, the RWC structure, its dynamic presentation as the unit in its environment, and the RWC coordinator. The design and control system of RWC is presented in the form of an HS coordinator. For the detailed design of the selected RWC, the Visual Components system was applied in the work. First, the conceptual model of the RWC is presented in the paper. The application of the Visual Components program system for the detailed design of the RWC is described after that. Third, the laboratory experiment with the KUKA KR16-2 F robot is briefly considered. The originality of the proposed work lies in the application of the novel HS technology in the creation of the conceptual model and design of the selected RWC. The model developed at the conceptual design phase is coordinated with the model created at the detailed design phase within the framework of the Visual Components system. The effectiveness of the proposed HS approach in comparison with other known design, AI, and mathematical methods lies in the possibility of solving RWC synthesis and analysis design problems within the framework of one common formal HS model using an HS coordinator that connects the structure of the system being designed with its function, predicting, in this way, the system’s dynamics in its environment, and performing RWC control. The reliability of the model proposed was verified while performing the design and control tasks of the presented RWC and various other mechatronic objects. The results and conclusive remarks are finally presented in the paper. Full article

This study conducts a bibliometric and content analysis based on publications indexed in the Web of Science Core Collection, aiming to map the evolution and key themes in horticultural research in the context of technological innovation and sustainability. The results reveal a strong orientation toward digitalization and automation, particularly through the integration of artificial intelligence, mechatronic systems, and sensor-based monitoring in crop management. In the field of biotechnology, keywords such as gene expression, genetic diversity, and micropropagation reflect a sustained research interest in improving crop resilience and disease resistance through genetic and in vitro propagation techniques. Furthermore, concepts such as environmental control, soilless culture, energy efficiency, and co-generation highlight the focus on optimizing growing conditions and integrating renewable energy sources into protected horticultural systems. The geographical distribution of studies highlights increased academic output in countries like India and regions of sub-Saharan Africa, reflecting a global interest in transferring advanced technologies to vulnerable areas. Moreover, collaboration networks are dominated by leading institutions such as Wageningen University, which act as hubs for knowledge diffusion. The findings suggest that future research should prioritize the development of durable, energy-efficient horticultural technologies adapted to various agro-climatic zones. It is recommended that policymakers and stakeholders support interdisciplinary research initiatives, promote knowledge transfer mechanisms, and ensure equitable access to innovation for smallholder farmers and emerging economies. Full article

The main task of the research involves creating a Digital Twin (DT) application serving as a framework for Virtual Commissioning (VC) with Supervisory Control and Data Acquisition (SCADA) and Cloud storage solutions. An Internet of Things (IoT) integrated automation system with Virtual Private Network (VPN) remote control for assembly and disassembly robotic cell (A/DRC) equipped with a six-Degree of Freedom (6-DOF) ABB 120 industrial robotic manipulator (IRM) is presented in this paper. A three-dimensional (3D) virtual model is developed using Siemens NX Mechatronics Concept Designer (MCD), while the Programmable Logic Controller (PLC) is programmed in the Siemens Totally Integrated Automation (TIA) Portal. A Hardware-in-the-Loop (HIL) simulation strategy is primarily used. This concept is implemented and executed as part of a VC approach, where the designed PLC programs are integrated and tested against the physical controller. Closed loop control and RM inverse kinematics model are validated and tested in PLC, following HIL strategy by integrating Industry 4.0/5.0 concepts. A SCADA application is also deployed, serving as a DT operator panel for process monitoring and simulation. Cloud data collection, analysis, supervising, and synchronizing DT tasks are also integrated and explored. Additionally, it provides communication interfaces via PROFINET IO to SCADA and Human Machine Interface (HMI), and through Open Platform Communication—Unified Architecture (OPC-UA) for Siemens NX-MCD with DT virtual model. Virtual A/DRC simulations are performed using the Synchronized Timed Petri Nets (STPN) model for control strategy validation based on task planning integration and synchronization with other IoT devices. The objective is to obtain a clear and understandable representation layout of the A/DRC and to validate the DT model by comparing process dynamics and robot motion kinematics between physical and virtual replicas. Thus, following the results of the current research work, integrating digital technologies in manufacturing, like VC, IoT, and Cloud, is useful for validating and optimizing manufacturing processes, error detection, and reducing the risks before the actual physical system is built or deployed. Full article

Modern manufacturing systems are influenced by the growing complexity of mechatronics, control systems, IIoT, and communication technologies integrated into cyber-physical systems. These systems demand flexibility, modularity, and rapid project execution, making digital tools critical for their design. Virtual commissioning, based on digital twins, enables the testing and validation of control systems and designs in virtual environments, reducing risks and accelerating time-to-market. This research explores the development of digital twin models to bridge the gap between simulation and real-world validation. The models identify design flaws, validate the PLC control code, and ensure interoperability across software platforms. A case study involving a modular Festo manufacturing system modelled in Tecnomatix Process Simulate demonstrates the ability of digital twins to detect inefficiencies, such as collision risks, and to validate automation systems virtually. This study highlights the advantages of virtual commissioning for optimizing manufacturing systems. Communication testing showed compatibility across platforms but revealed limitations with certain data types due to software constraints. This research provides practical insights into creating robust digital twin models, improving the flexibility, efficiency, and quality of manufacturing system design. It also offers recommendations to address current challenges in interoperability and system performance. Full article

In recent years, the educational field has evolved rapidly owing to the integration of several technologies, especially experiments in remote laboratories in the engineering area. Therefore, this article addresses the development of an innovation system for automatically correcting experiments in remote laboratories in mechatronics using digital twins, convolutional neural networks (CNNs), and generative artificial intelligence technologies. This system was designed to overcome the limitations of physical laboratories and teacher’s availability and assist in learning, enabling automatic acquisitions at any time. The digital twin captures data from the teacher’s and student’s experiments, allowing accurate comparisons to identify successes and errors. The application of CNNs serves to validate the results of the experiments through image analysis, whereas generative AI helps to identify patterns. The system was evaluated in a didactic plant, effectively correcting experiments with digital inputs and outputs. In addition, it provides students with detailed feedback on their performance, including specific errors and suggestions for improvement. With a three-layer architecture, i.e., experiments, didactics, and management, the system efficiently processes data from teachers and students, contributing to correcting experiments and optimizing teaching in remote environments. Full article

The development of chassis technologies has pushed significant focus towards electrification for enhanced vehicle efficiency, flexibility, safety, and performance. In this context, the suspension represents a key system, as it strongly influences both vehicle dynamics and comfort. The trend is to replace the usual hydraulic damper with mechatronic actuators. Rotary electromagnetic shock absorbers are among these solutions, featuring a rotary electric machine and a proper rotary-to-linear transmission stage. Far from being ideal force sources, these actuators may introduce inertial, compliance, and friction phenomena to the suspension. This paper proposes a generalized equivalent model to reproduce the mechanical behavior of electromagnetic shock absorbers. The formulation of this tool helps compare different shock absorber technologies in terms of their dynamic response. Furthermore, it can be used to synthesize control strategies that account for intrinsic limitations of chassis actuators. Full article