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Keywords = master gear

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42 pages, 9332 KiB  
Article
Design and Validation of a New Tilting Rotor VTOL Drone: Structural Optimization, Flight Dynamics, and PID Control
by Haixia Gong, Wei He, Shuping Hou, Ming Chen, Ziang Yang, Qin Si and Deming Zhao
Sensors 2025, 25(11), 3537; https://doi.org/10.3390/s25113537 - 4 Jun 2025
Viewed by 1085
Abstract
This study addresses the gap in the experimental validation of the tilt-rotor vertical take-off and landing (VTOL) UAVs by developing a novel prototype that integrates fixed-wing and multi-rotor advantages. A dynamic model based on the “X” quadrotor configuration was established, and Euler parameters [...] Read more.
This study addresses the gap in the experimental validation of the tilt-rotor vertical take-off and landing (VTOL) UAVs by developing a novel prototype that integrates fixed-wing and multi-rotor advantages. A dynamic model based on the “X” quadrotor configuration was established, and Euler parameters were employed to derive the attitude transformation matrix. Structural optimization using hybrid meshing and inertia release methods revealed a maximum deformation of 57.1 mm (2.82% of half-wingspan) and stress concentrations below material limits (379.21 MPa on fasteners). The landing gear was optimized using the unified objective method, and the stress was reduced by 32.63 MPa compared to the pre-optimization stress. Vibration analysis identified hazardous frequencies (11–12 Hz) to avoid resonance. Stable motor speed tracking (±5 RPM) and rolling attitude control (less than 10% error) are achieved using a dual-serial PID control system based on the DSP28377D master. Experimental validation in low-altitude flights confirmed the prototype’s feasibility, though ground effects impacted pitch/yaw performance. This work provides critical experimental data for future tilt-rotor UAV development. Full article
(This article belongs to the Section Intelligent Sensors)
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20 pages, 13438 KiB  
Article
Experimental Study of the Behaviour of Ring Main Unit-Type Panels in the Event of Internal Arcing in Different Compartments
by Cristian-Eugeniu Sălceanu, Sorin Enache, Cătălin Dobrea, Daniela Iovan, Daniel Ocoleanu, Marcel Nicola, Ștefan Șeitan and Mihai Ionescu
Energies 2024, 17(11), 2500; https://doi.org/10.3390/en17112500 - 23 May 2024
Viewed by 1453
Abstract
If an R.M.U. (Ring Main Unit) cubicle is installed, operated and maintained in accordance with current standards and the manufacturer’s instructions, the likelihood of internal arcing is reduced, but should not be completely ignored. This article outlines the experimental situations in which arcing [...] Read more.
If an R.M.U. (Ring Main Unit) cubicle is installed, operated and maintained in accordance with current standards and the manufacturer’s instructions, the likelihood of internal arcing is reduced, but should not be completely ignored. This article outlines the experimental situations in which arcing can occur and the catastrophic effects seen if R.M.U. is not properly designed for this type of damage. This type of failure can be caused by a fault, abnormal operating conditions or a malfunction and represents a danger during its installation and to persons present. The situations in which this type of failure can occur are presented and experimentally analysed: bi-phase internal arcing in the connections compartment, three-phase internal arcing in the switching compartment, internal arcing in the fuse compartment and single-phase arcing between a phase and the switchgear enclosure. Full article
(This article belongs to the Special Issue Power Transmission and Distribution Equipment and Systems)
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16 pages, 7095 KiB  
Article
Calibration Method Based on Virtual Gear Artefact for Computer Vision Measuring Instrument of Fine Pitch Gear
by Xiaoyi Wang, Tianyang Yao and Zhaoyao Shi
Sensors 2024, 24(7), 2289; https://doi.org/10.3390/s24072289 - 3 Apr 2024
Cited by 1 | Viewed by 1528
Abstract
The verification of the correctness, adaptability, and robustness of software systems in modern precision measurement instruments is of great significance. Due to the difficulty in processing and calibrating high-precision fine-pitch gear artefacts, the function verification and accuracy calibration of vision measurement instruments for [...] Read more.
The verification of the correctness, adaptability, and robustness of software systems in modern precision measurement instruments is of great significance. Due to the difficulty in processing and calibrating high-precision fine-pitch gear artefacts, the function verification and accuracy calibration of vision measurement instruments for the fine-pitch gear have become a challenge. The calibration method of the gear vision measurement system based on the virtual gear artefact involves two steps, namely obtaining and applying the virtual artefact. The obtained virtual gear artefact has the same geometric features, error features, and image edge features as the real artefact. The calibration method based on the virtual artefact can complete the correctness verification of the gear vision measurement system, and is superior to the traditional methods in adaptability verification, robustness verification, and fault analysis. In a test, the characteristic error of the virtual gear artefact could be reproduced with the original shape in the evaluation results of the computer vision gear measurement (CVGM) system, while the reproduction error did not exceed 1.9 μm. This can meet the requirements of the verification of the gear vision measurement software. The application of the virtual gear artefact can significantly improve the accuracy and robustness of the computer vision measuring instrument of the fine-pitch gear. Full article
(This article belongs to the Section Sensing and Imaging)
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12 pages, 3670 KiB  
Article
A Normalized Absolute Values Adaptive Evaluation Function of Image Clarity
by Xiaoyi Wang, Tianyang Yao, Mingkang Liu, Kunlei Zheng, Chengxiang Zhao, Longyuan Xiao and Dongjie Zhu
Sensors 2023, 23(22), 9017; https://doi.org/10.3390/s23229017 - 7 Nov 2023
Cited by 8 | Viewed by 1643
Abstract
The clarity evaluation function plays a vital role in the autofocus technique. The accuracy and efficiency of the image clarity evaluation function directly affects the accuracy of autofocus and the speed of focusing. However, classical clarity function values are sensitive to changes in [...] Read more.
The clarity evaluation function plays a vital role in the autofocus technique. The accuracy and efficiency of the image clarity evaluation function directly affects the accuracy of autofocus and the speed of focusing. However, classical clarity function values are sensitive to changes in background brightness and changes in object contour length. This paper proposes a normalized absolute values adaptive (NAVA) evaluation function of image clarity. It can eliminate the influence of changes in background brightness and the length of the measured object contour on the image clarity function value. To verify the effectiveness of the NAVA function, several experiments were conducted under conditions of virtual master gear images and actual captured images. For actual captured images, the variation of the evaluation results of the NAVA function is far less than the corresponding variation of the classic clarity function. Compared with classical clarity evaluation functions, the NAVA function can provide normalized absolute clarity values. The correlations between the NAVA function results of image clarity and both the contour length and background brightness of the tested object are weak. The use of the NAVA function in automatic and manual focusing systems can further improve focusing efficiency. Full article
(This article belongs to the Section Sensing and Imaging)
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31 pages, 10504 KiB  
Article
A Passive Decomposition Based Robust Synchronous Motion Control of Multi-Motors and Experimental Verification
by DaeYi Jung and Seulgi Kim
Sensors 2023, 23(17), 7603; https://doi.org/10.3390/s23177603 - 1 Sep 2023
Cited by 3 | Viewed by 1596
Abstract
Recently, with the trend of redundancy design, the importance of synchronous motion control of multiple motors has been emphasized in various fields such as automotive, construction, and industrial engineering. Therefore, this paper proposed a novel passive decomposition-based robust synchronous control strategy for a [...] Read more.
Recently, with the trend of redundancy design, the importance of synchronous motion control of multiple motors has been emphasized in various fields such as automotive, construction, and industrial engineering. Therefore, this paper proposed a novel passive decomposition-based robust synchronous control strategy for a multi-motor system, guaranteeing that both the tracking error of each motor and the synchronous error between motors are ultimately and synchronously bounded, even under the presence of parametric uncertainty and unstructured external disturbance. Specifically, a passive decomposition is used to obtain the locked and shape systems from the original system, and then a sliding mode control system along with robust compensations is designed for each decomposed system to achieve the precise synchronous motion control of the n number of motors. Here, the controller for the locked system reduces the tracking errors of motors for a given desired trajectory, while the controller for the shaped system decreases the synchronous errors between motors. Furthermore, the control system is generally and conveniently formulated to adopt the arbitrary n number of motors that must track a given desired trajectory and be synchronized. Compared to other related studies, this work especially focused on increasing the robustness of the entire system using both high-order sliding mode control and two separate compensation terms for model uncertainty and unstructured external disturbance. Finally, to validate the effectiveness of the proposed synchronous control strategy, the extensive experimental studies on two/three/four-geared BLDC motors with a high dead-zone effect were conducted, and we also compared the synchronous control performance of the proposed control strategy with the other representative control approaches, a master–slave control scheme and an independent one to address the superiority of the proposed control system. Regardless of the number of motors, due to the robustness of the control system, it is found that the proposed control ensures the tracking and synchronous errors are less than 1 degree for the sine-wave trajectory while it guarantees that the errors are below 1.5 degree for the trapezoidal trajectory. This control approach can be widely and generally applied to the multiple motor control required in various engineering fields. Full article
(This article belongs to the Section Physical Sensors)
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16 pages, 3384 KiB  
Article
Research on Braking Efficiency of Master-Slave Electro-Hydraulic Hybrid Electric Vehicle
by Junyi Wang, Tiezhu Zhang, Hongxin Zhang, Jian Yang, Zhen Zhang and Zewen Meng
Electronics 2022, 11(12), 1918; https://doi.org/10.3390/electronics11121918 - 20 Jun 2022
Cited by 5 | Viewed by 2136
Abstract
To address the problems of short-rangee and poor braking safety of electric vehicles, this paper proposes a master-slave electro-hydraulic hybrid passenger car drive system based on planetary gear. The system couples the electrical energy output from the electric motor with the hydraulic energy [...] Read more.
To address the problems of short-rangee and poor braking safety of electric vehicles, this paper proposes a master-slave electro-hydraulic hybrid passenger car drive system based on planetary gear. The system couples the electrical energy output from the electric motor with the hydraulic energy output from the electro-hydraulic pump/motor through the planetary gear. The hydraulic system is used as the auxiliary power source of the power system giving full play to the advantages of the hydraulic system and the electric system. After theoretical analysis, this paper establishes a master-slave electro-hydraulic hybrid electric vehicle (MSEHH-EV) model based on planetary gear in AMESim software. A braking energy recovery control strategy is designed with the maximum braking energy recovery efficiency as the target. Braking strength determines the switching of braking modes. Finally, comparing the certified pure electric vehicle (EV) model in AMESim, we are able to substantiate the superiority of the strategy proposed in this paper. The simulation results revealed that the battery consumption rate of the new power vehicle is reduced by 17.766%, 11.358%, and 9.427% under UDDS, NEDC, and WLTC conditions, respectively, which supports the range. At the same time, the braking distance is significantly shortened, and the maximum braking distance is shortened by 15.65 m, 21.97 m, and 21.45 m, respectively, under the three operating conditions, which improves the braking safety. Full article
(This article belongs to the Section Electrical and Autonomous Vehicles)
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24 pages, 1956 KiB  
Article
The Housing Market Value Chain: An Integrated Approach for Mitigating Risk in Informal Residential Construction in Haiti
by Christianos Burlotos, Tracy L. Kijewski-Correa and Alexandros A. Taflanidis
Sustainability 2020, 12(19), 8006; https://doi.org/10.3390/su12198006 - 28 Sep 2020
Cited by 5 | Viewed by 5414
Abstract
Access to dignified housing represents a critical challenge for many low- and middle-income countries (LMICs). Technical and economic constraints frequently lead homeowners in these countries toward incrementally-constructed homes, which are often proven deadly when exposed to seismic or meteorological hazards. This paper offers [...] Read more.
Access to dignified housing represents a critical challenge for many low- and middle-income countries (LMICs). Technical and economic constraints frequently lead homeowners in these countries toward incrementally-constructed homes, which are often proven deadly when exposed to seismic or meteorological hazards. This paper offers a holistic analysis of the informal residential construction industry contextualized in Léogâne, Haiti, the effective epicenter of the 2010 Haiti earthquake, and offers an implementation framework geared towards integrating the housing delivery process to accommodate more resilient typologies. First, the concept of the housing ecosystem is introduced, and a thorough analysis of the technical, economic, and political factors that constrain this ecosystem in Haiti is presented. The defining elements of the resulting residential construction industry are then discussed: An informal blend of Design-Build and Master Builder methods of project delivery for incrementally-constructed (and largely masonry) permanent homes. The housing ecosystem is then redefined as a seven-step housing market value chain, and interventions to further strengthen and integrate this value chain are presented for each of the seven steps. Interventions are grounded in analogous contexts and refactored specifically for the Haitian case study scenario through extensive co-creation with stakeholders in Haiti. Particular focus is given to the Léogâne Community Building Fund, a concept designed to democratize housing finance for low to middle-income groups. When implemented in an integrated fashion, risks across this housing market value chain are effectively mitigated to sustainably deliver dignified housing through a market-based approach suitable for Haiti and extensible to other LMICs. Full article
(This article belongs to the Special Issue Management of Post-Disaster Housing Reconstruction Programmes)
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13 pages, 5739 KiB  
Article
Elimination of Gear Clearance for the Rotary Table of Ultra Heavy Duty Vertical Milling Lathe Based on Dual Servo Motor Driving System
by Hui Jiang, Hongya Fu, Zhenyu Han and Hongyu Jin
Appl. Sci. 2020, 10(11), 4050; https://doi.org/10.3390/app10114050 - 11 Jun 2020
Cited by 10 | Viewed by 3904
Abstract
The effective way to improve the position accuracy of rotary table of ultra-heavy vertical milling lathe is to reduce or even eliminate the clearance of mechanical transmission structure. In this paper, a useful method for eliminating the gear clearance of C axis of [...] Read more.
The effective way to improve the position accuracy of rotary table of ultra-heavy vertical milling lathe is to reduce or even eliminate the clearance of mechanical transmission structure. In this paper, a useful method for eliminating the gear clearance of C axis of heavy duty machine tool is proposed based on dual servo motor driving system. The principle of double gear anti-backlash is explained and the process of clearance elimination is determined by adjusting the driving torques of the two motors. The dynamic model of the driving system of the dual servo motor is established, so as to find the non-linearity of the clearance, wear and tooth clearance in the drive system. According to the dynamic model and simulation results, the master-slave control parameters of the dual servo motor system are optimized in order to eliminate the clearance and improve the accuracy of the dual drive C-axis. Experiments are carried out to verify the validity of the proposed anti-backlash method. The experimental result also shows that the indexing accuracy of the table has been improved by more than 50% under different working conditions. Full article
(This article belongs to the Section Mechanical Engineering)
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16 pages, 5904 KiB  
Article
Design of a Mechanical Power Circulation Test Rig for a Wind Turbine Gearbox
by Geun-Ho Lee, Young-Jun Park, Ju-Seok Nam, Joo-Young Oh and Jeong-Gil Kim
Appl. Sci. 2020, 10(9), 3240; https://doi.org/10.3390/app10093240 - 7 May 2020
Cited by 6 | Viewed by 7182
Abstract
We developed a mechanical power circulation test rig for a wind turbine gearbox with a power rating of 5.8 MW or less. The test rig consists of an electric motor, two auxiliary gearboxes, a torque-applying device, lubrication systems, cooling systems, and control systems. [...] Read more.
We developed a mechanical power circulation test rig for a wind turbine gearbox with a power rating of 5.8 MW or less. The test rig consists of an electric motor, two auxiliary gearboxes, a torque-applying device, lubrication systems, cooling systems, and control systems. The torque generating device consists of a planetary gearbox and a hydraulic control system and is used to apply the desired torque to the test gearbox. The hydraulic control system applies the torque on the ring gear of the planetary gearbox. The gears and bearings of the two auxiliary gearboxes and planetary gearboxes met the design criteria for a safety factor of over 1.2 and a bearing life of 30,000 h. In addition, the master and slave gearboxes were connected to the test rig to verify whether the torque-applying device had applied variable torque in real-time during the test. The device was only able to induce a variable torque of up to 45.2 kN-m due to the limitation of the rated torque of the master and slave gearboxes. The test rig can test not only efficiency, vibration, and noise but also durability and overloading. Full article
(This article belongs to the Section Mechanical Engineering)
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