Search Results (11)

Loess, characterized by high porosity, a loose structure, and weak cementation, is highly prone to deformation and cracking under thermal stress, which significantly affects the bearing capacity of foundations and the stability of underground engineering structures. This study introduces an innovative approach that utilizes the eco-friendly modifier calcium lignosulfonate (CL) in combination with magnesium oxide (MgO) for the carbonation solidification treatment of loess. The research systematically investigated the thermal conductivity and underlying micro-mechanisms of the treated soil. A series of tests, including analyses of basic physical properties, measurements of thermal conductivity, X-ray diffraction (XRD), and scanning electron microscopy (SEM), were conducted to evaluate the effects of CL dosage, freeze–thaw cycles, moisture content, and dry density on the thermal conductivity of carbonation-solidified loess. The results indicate that carbonated solidified loess absorbed approximately 6% of CO₂, while effectively reducing its collapsibility grade to a slightly collapsible classification. Additionally, its thermal conductivity decreased by 16.7%, thereby mitigating the influence of various environmental factors. Based on the experimental results, a microscopic mechanism model was developed. This study presents a sustainable and innovative technical solution for stabilizing loess foundations in cold regions. Full article

In this study, an intumescent fire retardant (IFR) bioadditive was designed based on a commercial Saccharomyces cerevisiae yeast protein matrix. Lignosulfonate was used as a cohesive reinforcement of its polymeric structure, along with magnesium hydroxide Mg(OH)_2, as agents that enhance the binder-intumescent properties, with the aim of improving the thermal stability and fire resistance of the commercial PVAc adhesive. Firstly, two formulations of the bioadditive were elaborated and characterized for their physicochemical and electrical properties, dynamic mechanical analysis (DMA), adherence properties (shear strength), and fire resistance, to modify the PVAc adhesive. Thus, it was found that the IFR bioadditive formulation with a higher percentage of Mg(OH)₂ was more thermally stable than the other one, although both of them were able to enhance the binder-intumescent properties of the commercial adhesive PVAc. Then, ten adhesive blends of PVAc modified with these two different bioadditives were added in different proportions, and were elaborated and characterized for their physicochemical and electrical properties, mechanical properties including a shear test (dry, elevated temperature, and three-cycle conditions) and delamination. Based on these results, five adhesive blends were selected, and we performed the following tests: adhesive penetration, fire resistance, volatile organic compounds (VOCs), and morphological and elemental analysis by scanning electron microscope (SEM/EDS). From the modified PVAc adhesive blends, two samples were selected, which were able to improve the high temperature and fire performance of a PVAc adhesive. Full article

Technical lignins are globally available and a sustainable feedstock. The unique properties of technical lignins suggest that these materials should have several industrial applications. The main proposal of this study is to evaluate the relationship between the structure and properties of two technical lignins. Morphological, chemical, physical, and thermal properties of sodium lignosulfonate (LGNa) and magnesium lignosulfonate (LGMg) were investigated. The results showed that a higher formation of intramolecular hydrogen bonds may occur in lignins with a higher content of phenolic hydroxyl groups, such as LGMg. As a result, an increase in the energy of hydrogen bonds in the lignosulfonate structure was observed, without significant change in the hydrogen bond distances. In addition, higher content of phenolic hydroxyl groups might also reduce lignosulfonates thermal stability. The combustion index value was three times higher for LGMg than for LGNa. The characterization study also revealed that phenolic hydroxyl groups influence the main properties of technical lignins and can be a determining factor when these lignosulfonates are used in industrial applications. Full article

Adhesives represent an important part in the wood-based composite production, and taking into account their impact on the environment and human health, it is a challenge to find suitable natural adhesives. Starting from the current concerns of finding bio-adhesives, this paper aims to use magnesium lignosulfonate in three adhesive recipes for particleboard manufacturing. First, the adhesive recipes were established, using oxygenated water to oxidize magnesium lignosulfonate (Recipe 1) and adding 3% polymeric diphenylmethane diisocyanate (pMDI) crosslinker (Recipe 2) and a mixture of 2% polymeric diphenylmethane diisocyanate with 15% glucose (Recipe 3). The particleboard manufacturing technology included operations for sorting particles and adhesive recipes, pressing the mats, and testing the mechanical strengths and formaldehyde emissions. The standardized testing methodology for formaldehyde emissions used in the research was the method of gas analysis. Tests to determine the resistance to static bending and internal cohesion for all types of boards and recipes were also conducted. The average values of static bending strengths of 0.1 N/mm², 0.38 N/mm², and 0.41 N/mm² were obtained for the particleboard manufacturing with the three adhesive recipes and were compared with the minimal value of 0.35 N/mm² required by the European standard in the field. Measuring the formaldehyde emissions, it was found that the three manufacturing recipes fell into emission classes E1 and E0. Recipes 2 and 3 were associated with good mechanical performances of particleboards, situated in the required limits of the European standards. As a main conclusion of the paper, it can be stated that the particleboards made with magnesium-lignosulphonate-based adhesive, with or without crosslinkers, can provide low formaldehyde emissions and also good mechanical strengths when crosslinkers such as pMDI and glucose are added. In this way magnesium lignosulfonate is really proving to be a good bio-adhesive. Full article

The aim of this research was to evaluate the potential of magnesium lignosulfonate as adhesive in particleboard manufacturing. Diphenylmethane diisocyanate (PMDI) between 1% and 3% and glucose (1% of the lignosulfonate content) were added as potential cross-linkers in the adhesive formulations. Mixed beech and spruce wood, 30% beech wood and 70% spruce wood, were employed for the configuration of the panel structure. The density, mechanical properties and formaldehyde emission of single-layer particleboard were investigated. Spectroscopic analysis (FTIR) revealed structural changes brought by oxidation that may indicate depolymerization by the splitting of C-O-C bonds and formation of carbonyl groups. Mechanical properties were improved, and the highest average values were recorded for panels having as adhesives oxidized lignin with cross-linkers as follow: 15 N/mm² (MOR), 3320 N/mm² (MOE) and 0.48 N/mm² (IB). The density profile presented higher values for faces in case of oxidized lignin panels. Changes were observed for oxidized lignin with cross-linker panels wherein the core had higher values. The results showed that the panels manufactured with adhesives composed of oxidized lignosulfonate (20% of the dried wood particles weight) and the addition of PMDI and glucose in various percentages have a positive influence on their formaldehyde release and mechanical properties requested by EN 312 (2004) standard. Full article

The purpose of this study was to evaluate the feasibility of using magnesium and sodium lignosulfonates (LS) in the production of particleboards, used pure and in mixtures with urea-formaldehyde (UF) resin. Polymeric 4,4′-diphenylmethane diisocyanate (pMDI) was used as a crosslinker. In order to evaluate the effect of gradual replacement of UF by magnesium lignosulfonate (MgLS) or sodium lignosulfonate (NaLS) on the physical and mechanical properties, boards were manufactured in the laboratory with LS content varying from 0% to 100%. The effect of LS on the pH of lignosulfonate-urea-formaldehyde (LS-UF) adhesive compositions was also investigated. It was found that LS can be effectively used to adjust the pH of uncured and cured LS-UF formulations. Particleboards bonded with LS-UF adhesive formulations, comprising up to 30% LS, exhibited similar properties when compared to boards bonded with UF adhesive. The replacement of UF by both LS types substantially deteriorated the water absorption and thickness swelling of boards. In general, NaLS-UF-bonded boards had a lower formaldehyde content (FC) than MgLS-UF and UF-bonded boards as control. It was observed that in the process of manufacturing boards using LS adhesives, increasing the proportion of pMDI in the adhesive composition can significantly improve the mechanical properties of the boards. Overall, the boards fabricated using pure UF adhesives exhibited much better mechanical properties than boards bonded with LS adhesives. Markedly, the boards based on LS adhesives were characterised by a much lower FC than the UF-bonded boards. In the LS-bonded boards, the FC is lower by 91.1% and 56.9%, respectively, compared to the UF-bonded boards. The boards bonded with LS and pMDI had a close-to-zero FC and reached the super E0 emission class (≤1.5 mg/100 g) that allows for defining the laboratory-manufactured particleboards as eco-friendly composites. Full article

The pulp and paper industry generates substantial amounts of solid waste and wastewater, which contain waste fibres. The potential of using these recycled wood fibres for producing eco-friendly composites that were bonded with a formaldehyde-free adhesive (magnesium lignosulfonate) and their use in structural applications was evaluated in this study. Fibreboards were produced in the laboratory with a density of 720 kg·m⁻³ and 15% magnesium lignosulfonate gluing content, based on the dry fibres. The mechanical properties (bending strength, modulus of elasticity and internal bond strength), physical properties (thickness swelling and water absorption) and formaldehyde content were determined and compared with the European Standards requirements for wood-based panels. In general, the laboratory-produced panels demonstrated acceptable mechanical properties, such as bending strength (18.5 N·mm⁻²) and modulus of elasticity (2225 N·mm⁻²), which were higher than the minimum requirements for type P2 particleboards and equal to the requirements for MDF panels. The moisture properties, i.e., thickness swelling (24 h) and water absorption (24 h) significantly deteriorated. The free formaldehyde content of the laboratory-produced composites (1.1 mg/100 g) reached the super E0 grade (≤1.5 mg/100 g), which allowed for their classification as eco-friendly, low-emission wood-based composites. The L-type corner joints, made from the developed composites, demonstrated significantly lower bending capacity (from 2.5 to 6.5 times) compared to the same joints made from MDF panels. Nevertheless, the new eco-friendly composites can be efficiently utilised as a structural material in non-load-bearing applications. Full article

The potential of producing ecofriendly composites from industrial waste fibres, bonded with magnesium lignosulfonate, a lignin-based formaldehyde-free adhesive, was investigated in this work. Composites were produced in the laboratory using the following parameters: a hot press temperature of 210 °C, a pressing time of 16 min, and a 15% gluing content of magnesium lignosulfonate (on the dry fibres). The physical and mechanical properties of the produced composites were evaluated and compared with the European Standard (EN) required properties (EN 312, EN 622-5) of common wood-based panels, such as particleboards for internal use in dry conditions (type P2), load-bearing particleboards for use in humid conditions (type P5), heavy-duty load-bearing particleboards for use in humid conditions (type P7), and medium-density fibreboards (MDF) for use in dry conditions. In general, the new produced composites exhibited satisfactory mechanical properties: a bending strength (MOR) (18.5 N·mm⁻²) that was 42% higher than that required for type P2 particleboards (13 N·mm⁻²) and 16% higher than that required for type P5 particleboards (16 N·mm⁻²). Additionally, the modulus of elasticity (MOE) of composites (2225 N·mm⁻²) was 24% higher than that required for type P2 particleboards (1800 N·mm⁻²) and equivalent to the required MOE of MDF panels for use in dry conditions (2200 N·mm⁻²). However, these ecofriendly composites showed deteriorated moisture properties, i.e., 24 h swelling and 24 h water absorption, which were a distinct disadvantage. This should be further investigated, as modifications in the lignosulfonate formula used and/or production parameters are necessary. Full article

In this study, a technology for obtaining functional inorganic-organic hybrid materials was designed using waste polymers of natural origin, i.e., kraft lignin and magnesium lignosulfonate, and alumina as an inorganic component. Al₂O₃-lignin and Al₂O₃-lignosulfonate systems were prepared by a mechanical method using a mortar grinder and a planetary ball mill, which made it possible to obtain products of adequate homogeneity in an efficient manner. This was confirmed by the use of Fourier transform infrared spectroscopy and thermogravimetric analysis. In the next step, the developed hybrid materials were used as functional admixtures in cement mixtures, thus contributing to the formation of a modern, sustainable building material. How the original components and hybrid materials affected the mechanical properties of the resulting mortars was investigated. The admixture of biopolymers, especially lignin, led to cement composites characterized by greater plasticity, while alumina improved their strength properties. It was confirmed that the system containing 0.5 wt.% of alumina-lignin material is the most suitable for application as a cement mortar admixture. Full article

A new range of grouts prepared by air lime and metakaolin (MK) as a pozzolanic admixture has been obtained by using as dispersing agents two polymers, namely poly-naphthalene sulfonate (PNS) and lignosulfonate (LS), with the aim of improving the fluidity of the fresh grouts. Fluidity and setting times of the grouts were assessed. Differences in the molecular architecture and in the anionic charge density explained the different adsorption of the polymers and the different performance. The higher anionic charge of PNS and its linear shape explained its better adsorption and effectiveness. The pozzolanic reaction was favoured in grouts with PNS, achieving the highest values of compressive strength (4.8 MPa after 182 curing days). The addition of PNS on lime grouts slightly decreased the frost resistance of the grouts (from 24 freeze-thaw cycles for the polymer-free samples to 19 or 20 cycles with 0.5 or 1 wt % of PNS). After the magnesium sulphate attack, grouts were altered by decalcification of hydrated phases and by formation of hexahydrite and gypsum. A protective role of portlandite against magnesium sulphate attack was clearly identified. Accordingly, the polymer LS, which preserves a significant amount of Ca(OH)₂, could be an alternative for the obtaining of grouts requiring high sulphate attack resistance. Full article

Magnesium lignosulfonate and kraft lignin were activated by different oxidizing agents for use in phenolic resin composites used for the production of abrasive components. The physicochemical properties of the oxidized materials were analyzed by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), dynamic mechanical-thermal analysis (DMTA) and inverse gas chromatography (IGC). The homogeneity of the model abrasive composites containing the studied products was assessed based on observations obtained using a scanning electron microscope (SEM). FTIR and XPS analysis of the oxidized products indicated that the activation process leads mainly to the formation of carbonyl groups. The IGC technique was used to assess changes in the surface energy and the acid–base properties of the studied biopolymers. The changes in the acid–base properties suggest that more groups acting as electron donors appear on the oxidized surface of the materials. DMTA studies showed that the model composites with 5% magnesium lignosulfonate oxidized by H₂O₂ had the best thermomechanical properties. Based on the results it was possible to propose a hypothetical mechanism of the oxidation of the natural polymers. The use of such oxidized products may improve the thermomechanical properties of abrasive articles. Full article