Search Results (32)

The growing demand for sustainable energy solutions has intensified research on phase change materials (PCMs) due to their ability to efficiently store and release thermal energy. However, traditional PCMs are often made from petroleum-derived materials or rely on processes that pose environmental concerns. The aim of this work is therefore to explore the development and use of sustainable organic PCMs, in particular those based on bio-based or waste-derived materials. Bio-based PCMs, including fatty acids, natural waxes, and biopolymers, are in fact characterized by renewability and biodegradability. Waste-derived PCMs, such as those from the lost-wax casting industry and industrial by-products, offer an environmentally friendly approach to energy storage by reusing waste materials. This paper aims to analyze the thermal, mechanical, and in-service performance of these sustainable materials, highlighting their advantages and limitations compared to the most widely used commercial PCMs. Furthermore, recent progress in the integration of sustainable PCMs into building materials is illustrated to assess their practical implementation. Challenges and limitations, as well as possible solutions and future research directions, are also discussed. Full article

Background: Different methods have been used to fabricate and measure marginal gap in all-metal crowns, yet a systematic review on this topic has not been conducted. Objective: To review the existing literature regarding the measurement methods employed for the in vitro marginal gap measurement of pre-cemented all-metal single crowns and examine the influence of crown fabrication method on the marginal gap. Materials and Methods: A systematic search was performed from December 2024 backwards across EBSCO Host, Scopus, PubMed, and Web of Science databases following the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines and predefined eligibility criteria. The quality of included articles was evaluated using the Joanna Briggs Critical Appraisal Checklist. Results: Ten studies, involving 180 crowns, assessed marginal gaps using computerised superimposition (102 µm), scanning electron microscopy (89 µm), profilometry (100 µm), photogrammetry (59 µm), impression replica techniques (124 µm), and direct view microscopy (35 µm). Marginal gaps varied across crowns constructed with cobalt–chromium (97 µm), titanium (56 µm), noble metals (127 µm), and base metal alloys (35 µm). No significant differences (t = 1.06, p = 0.315) were observed between CAD/CAM (103.21 ± 58.56 µm) and lost wax casting method (71.59 ± 43.94 µm) of crown fabrication when analysed using an independent t-test. Conclusions: Cobalt–chromium was the most used material for AMCs, while titanium alloys produced the lowest mean marginal gap per crown. No significant differences in reported marginal gaps were observed between crowns fabricated using lost wax casting and CAD/CAM techniques. However, the limited number of studies, variation in measurement methods, and inconsistency in methodological rigour restricted the generalisability of the findings. Full article

The investment casting process, also known as lost-wax casting, is widely used for producing ferrous and non-ferrous metal parts due to its excellent surface finish and dimensional accuracy. In recent years, the use of Co-Cr-Mo alloy has increased due to its high corrosion resistance, good biocompatibility, and relatively high wear resistance. Laser melting of materials has been demonstrated to refine the surface grain structure, reduce surface roughness, and improve both wear and corrosion resistance. The ability to fine-tune parameters such as laser power density and scanning speed facilitates the optimization of the treated layers’ thickness and homogeneity, thereby addressing many of the shortcomings inherent in conventional methods. This study investigates the microstructural, mechanical wear and bioactive behavior of investment-cast Co-Cr-Mo parts subjected to a Nd:YAG laser surface treatment. The effects of different processing parameters were analyzed quantitatively and comprehensively. The specimens were characterized using metallographic techniques, bioactivity evaluation, scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), wear testing (Pin-on-Disk), and hardness testing. Our results demonstrate that Nd:YAG laser melting significantly enhances the surface properties and maintains the dimensional accuracy of complex Co-Cr-Mo biomedical components, through microstructural refinement, increased hardness, improved wear resistance, and preserved biocompatibility. The specific combination of investment casting with precisely controlled laser surface modification represents a significant advancement for improving the longevity and performance of biomedical implants. Full article

Background: The fit accuracy of removable partial dentures (RPDs) is essential for the functionality, patient comfort, and durability of RPDs. Traditional fabrication methods, like lost-wax casting, are reliable, but labor intensive, potentially affecting the fit accuracy of RPDs. Advances in digital fabrication techniques offer new avenues to improve RPD precision. This systematic review and meta-analysis will assess the impact of digital fabrication methods on the fit accuracy of RPDs compared to conventional techniques. Objective: To evaluate whether digital fabrication methods, specifically CAD/CAM and additive manufacturing, offer superior fit accuracy for RPD frameworks over conventional methods. Methods: The study protocol was registered with PROSPERO (registration number CRD42024586891). A comprehensive literature search was conducted across PubMed, the Cochrane Library, Scopus, and Ovid MEDLINE databases, covering publications published up to July 2024. The inclusion criteria comprised in vitro studies comparing the fit accuracy of digital versus conventional RPD fabrication techniques, with quantitative outcomes, such as the mean gap size or seating accuracy. The data were extracted and synthesized using a random-effects meta-analysis model. Results: Eleven studies met the inclusion criteria, with seven studies included in the meta-analysis. The mean gap size for digitally fabricated RPDs was 140 µm, compared to 164 µm for conventional methods, with a weighted mean difference (WMD) of 26.29 µm, favoring digital techniques. The subgroup analysis indicated variability in the fit across different digital techniques, with milling showing the best results, although the differences were not statistically significant. Limitations: The analysis included only in vitro studies, limiting the clinical generalizability of the findings. Additionally, heterogeneity in the study design and measurement methods persisted, which could have impacted the overall conclusions. Conclusions: Digital fabrication methods demonstrated a trend toward improved fit accuracy in comparison to conventional techniques, although the differences were modest. Future research should focus on standardizing digital workflows and conducting clinical trials to confirm these findings. Full article

Traditionally, precious metals are processed by either lost-wax casting or the casting of semi-finished products followed by cold or hot working, machining, and surface finishing. Long process chains usually conclude in a high material input factor and a significant amount of new scrap to be refined. The maturing of Additive Manufacturing (AM) technologies is advantageous with regard to resources among other criteria by opening up new processing techniques like laser-based powder bed fusion (LPBF) for the production of near net shape metal products. This paper gives an insight into major advantages of the powder-based manufacturing of precious metal components over conventional methods focusing on product carbon footprints (PCF). Material Flow Cost Accounting (MFCA) for selected applications show energy and mass flows and inefficient recoverable losses in detail. An extended MFCA approach also shows the greenhouse gas (GHG) savings from avoiding recoverable material losses and provides PCF for the products. The PCF of the precious metals used is based on a detailed Life Cycle Assessment (LCA) of the refining process of end-of-use precious metals. In the best case, the refining of platinum from end-of-life recycling, for example, causes 60 kg CO_2e per kg of platinum. This study reveals recommended actions for improvements in efficiency and gives guidance for a more sustainable production of luxury or technical goods made from precious metals. This exemplary study on the basis of an industrial application shows that the use of AM leads to a carbon footprint of 2.23 kg CO_2e per piece in comparison with 3.17 kg CO_2e by conventional manufacturing, which means about a 30 percent reduction in GHG emissions and also in energy, respectively. Full article

This article presents the results of testing the suitability of X-ray computed tomography for the quality control of the casting moulds used for producing turbine blades. The research was focused on the analysis of cross-sectional images, spatial models and the porosity of moulds using a Phoenix L 450 microtomograph. The research material consisted of samples from three mixtures of ceramic materials and binders intended for producing casting moulds using the lost wax method. Various configurations of filling materials (Molochite and quartz flours) and binder (Remasol, Ludox PX 30 and hydrolysed ethyl silicate) mixtures were considered. X-ray computed tomography enabled the detection of a number of defects in the ceramic mass related to the distribution of mass components, porosity concentration and defects resulting from the specificity of the mould production. It was found that casting mould quality control on cross-sectional tomographic images is faster and as accurate as the analysis of three-dimensional models and allows for the detection of a whole range of ceramic defects, but the usefulness of the images is greatest only when the cross-sections are taken at an appropriate angle relative to the object being examined. Full article

This paper presents the authentication analysis of a bronze bust of Napoleon I, attributed to the Italian artist Renzo Colombo (1856–1885) based on his signature and other casting and molding inscriptions. The bust was made using the lost wax technique and artificially patinated in the Pinédo variant workshop. This study combined historiographical research (using the specialized literature) with data from auction catalogs. These were compared with photographs of the entire bust and close-up images of key areas, including anthropomorphic features, clothing, inscriptions, and structural and ornamental details. The condition of the bust and its historical and chemical characteristics were assessed through direct analysis with magnifying tools and indirect analysis using scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDX). Full article

The high global energy demand drives the search for sustainable alternatives for energy production and storage. Among the most effective solutions are phase change materials (PCMs). In particular, organic PCMs offer a high capacity to store and release thermal energy in response to external thermal variations, even over a wide temperature range. They find profitable applications in various sectors, from construction to electronics, offering flexibility and considerable energy storage according to need. In the search for new and effective PCMs, reusing by-products from different industries would offer both economic and environmental benefits. With this goal in mind, several organic PCMs with different characteristics and origins were analyzed in the present study. Two of them were by-products of the lost wax casting industry. In fact, we wanted to verify whether this waste could be employed as an effective, low-cost PCM. For comparison purposes, two commercial PCMs were selected, namely a paraffin and a microencapsulated PCM. Finally, a PCM blend was produced by mixing a commercial PCM and a waxy by-product. The five selected or developed PCMs were subjected to different tests to investigate their chemical composition, thermal characteristics, and thermal stability before and after repeated (i.e., 100) cycles of melting and crystallization processes. The results demonstrated that the durability of the non-commercial PCMs with regard to thermal loads was not inferior, and was in some cases even superior, to commercial PCMs. This study therefore proposes an innovative path to reuse the by-products of different production processes to support the environment. Full article

Lost-wax glass casting, an esteemed yet technically demanding art form, traditionally relies on specialized, costly kiln equipment, presenting significant barriers to artists regarding equipment affordability, energy efficiency, and the technical mastery required for temperature control. Therefore, this study introduces an innovative approach by integrating a microwave kiln with standard household microwave ovens, thus facilitating the lost-wax glass casting process. This methodological adaptation allows artists to employ readily available home appliances for glass creation, significantly reducing the process’s cost and complexity. Our experimental investigations reveal that, by using a 500W household microwave oven for heating, the silicon carbide (SiC) in microwave kilns can efficiently absorb microwave energy, allowing the kilns to reach temperatures exceeding 700 °C, a critical threshold for casting glass softening. We further demonstrate that by adjusting the number of heating cycles, producing high-quality, three-dimensional(3D) glass artworks is feasible, even for large-scale projects. In addition, the microwave kiln can be used as an effective cooling tool to uniformly cool the formed casting glass. This study presents a possible alternative to conventional kiln technology and marks a paradigm shift in glassmaking, offering a more accessible and sustainable avenue for artists and practitioners. Full article

The lost wax foundry industry has been rapidly expanding in recent years, generating a large amount of waste due to the fact that most of the durable goods include castings and the need for dimensional precision castings for specific purposes, such as the automotive and aeronautics sectors. The waste produced by this industry is currently being deposited in landfills because practical applications are not known and cannot be reused in a new production process, and recycling is also a challenge because of the economics of the process. Thus, the main objective of this study consists in the incorporation of the produced wastes by the lost wax casting foundry industry (ceramic molds shells and paraffin wax) as substitutes for natural aggregate in exterior coatings mortars, evaluating their behavior under normal operating conditions and against freeze–thaw actions. The obtained results revealed porosity, flexural strength, and compressive strength adequate under normal operating conditions. The freeze–thaw performance of the mortars with waste incorporation was similar to the mortars developed with natural aggregates. Thus, the potential of the ceramic mold shells and paraffinic waxes utilization in cementitious mortars for the construction sector was demonstrated. Full article

Purpose: To evaluate fit and retention of cobalt–chromium removable partial denture (RPD) frameworks fabricated with selective laser melting (SLM). Methods: Three types of framework for clasp-retained RPDs were virtually designed and fabricated using SLM (n = 30). For comparison, 30 additional frameworks were produced using conventional lost-wax casting. A biomechanical model was created, incorporating extracted teeth mounted on flexible metal posts. Using this model, horizontal constraint forces resulting from a misfit were measured using strain gauges, while vertical forces were not recorded. The constraint force components and resultant forces were determined for all abutment teeth, and the maximum retention force during RPD removal from the model was also assessed. For statistical evaluation, the two fabrication methods were analyzed by calculating the means and standard deviations. Results: The average horizontal constraint forces showed similar values for both fabrication methods (SLM: 3.5 ± 1.0 N, casting: 3.4 ± 1.6 N). The overall scatter of data for cast RPDs was greater compared to those fabricated using SLM, indicating a better reproducibility of the SLM process. With regard to retention, the intended retention force of 5–10 N per abutment tooth was not attained in one of the cast groups, while it was consistently achieved in all SLM groups. Conclusions: This in vitro study found that SLM is a promising option for the manufacture of cobalt–chromium RPD frameworks in terms of fit and retention. Full article

Objectives: From the treatment of damaged teeth to replacing missing teeth, dental biomaterials cover the scientific interest of many fields. Dental biomaterials are one of the implants whose effective life depends vastly on their material and manufacturing techniques. The purpose of this review is to summarize the important aspects for metallic dental implants from biomedical, mechanical and materials science perspectives. The review article will focus on five major aspects as mentioned below. Tooth anatomy: Maximizing the implant performance depends on proper understanding of human tooth anatomy and the failure behavior of the implants. Major parts from tooth anatomy including saliva characteristics are explored in this section. Wear mechanisms: The prominent wear mechanisms having a high impact on dental wear are abrasive, adhesive, fatigue and corrosion wear. To imitate the physiological working condition of dental implants, reports on the broad range of mastication force and various composition of artificial saliva have been included in this section, which can affect the tribo-corrosion behavior of dental implants. Dental implants classifications: The review paper includes a dedicated discussion on major dental implants types and their details for better understanding their applicability and characteristics. Implant materials: As of today, the most established dental implant materials are SS316L, cobalt chrome alloy and titanium. Detailed discussion on their material properties, microstructures, phase transformations and chemical compositions have been discussed here. Manufacturing techniques: In terms of different production methods, the lost wax casting method as traditional manufacturing is considered. Selective Laser Melting (SLM) and Directed Energy Deposition (DED) as additive manufacturing techniques (AM) have been discussed. For AM, the relationships between process–property–performance details have been explored briefly. The effectiveness of different manufacturing techniques was compared based on porosity distribution, mechanical and biomechanical properties. Summary: Despite having substantial research available on dental implants, there is a lack of systematic reviews to present a holistic viewpoint combining state-of-the-art from biomedical, mechanical, materials science and manufacturing perspectives. This review article attempts to combine a wide variety of analyzing approaches from those interdisciplinary fields to deliver deeper insights to researchers both in academia and industry to develop next-generation dental implants. Full article

Background and Objectives: The aim was to compare the Misfit of 3D-Printed, Selective laser melting (SLM), milled (Computer aided design-Computer aided manufacture CAD-CAM) and Lost wax technique (LWT) fabricated Cobalt chromium (CoCr) alloy copings on shoulder (SH), radial shoulder (R-SH) and chamfer (CH) finish line configuration. Materials and Methods: Ninety resin, second maxillary premolar teeth were prepared for metal-ceramic crowns, equally divided into (n = 30) SH, R-SH and CH margin preparations. For each preparation design (SH, R-SH and CH), CoCr copings were prepared using SLM, CAD-CAM and LWT. This resulted in nine study groups with 10 CoCr copings each. The marginal misfit of specimens was assessed with a high-resolution digital microscope. Misfit was evaluated in vertical and horizontal dimensions in μm. Data were analyzed using ANOVA and a post hoc multiple comparisons test. Results: For vertical misfit, the highest was observed in SLM samples with chamfer margin (167.96 ± 24.1), and the least was shown by CAD-CAM samples with radial shoulder (58.8 ± 12.53). CAD-CAM and shoulder margins showed the least vertical misfit. For horizontal misfit, the maximum was observed in SLM samples with shoulder margin (137.94 ± 37.85) and the least by LWT samples with chamfer (89.38 ± 14.81). Chamfer margins and LWT samples showed the least horizontal misfit among the group samples. Fabrication technique and finish line design play a critical role in reducing the marginal misfit of CoCr copings. Conclusions: For vertical misfit, SLM copings showed poor outcomes compared to CAD-CAM specimens, however comparable outcomes to Cast specimens. SLM copings showed comparable horizontal misfit outcomes to CAD-CAM specimens and low misfit compared to Cast copings, respectively. Vertical misfit was low with shoulder margins, and horizontal misfit was better with chamfer marginal configuration. Full article

This study analyzes the evidence of the marginal discrepancy and internal adaptation of copings fabricated using three types of resin patterns with subtractive (milling) and additive technology (3D printing), as it is not widely reported. Working casts (n = 15) were scanned and patterns were completed using computer-aided designing (CAD). Resin patterns were fabricated using the designed data and divided into three groups according to the method of fabrication of patterns: subtractive technology–CAD milled polymethyl methacrylate resin (Group-PMMA), additive technology [digital light processing (DLP) technique]–acrylonitrile–butadiene–styrene (ABS) patterns (Group-ABS), and polylactic acid (PLA) patterns (Group-PLA). Resin patterns were casted with Cobalt–Chromium (Co–Cr) alloy (lost wax technique). Internal and marginal gaps of the metal copings were analyzed with the replica technique under optical microscope. The Kruskal–Wallis test was used to compare values among the groups, and post hoc multiple tests confirmed the specific differences within the groups. The median marginal gap was least for CAD milled resin patterns, followed by PLA printed resin patterns and ABS printed resin patterns. There were significant differences between Group-PMMA and Group-PLA and Group-ABS (p = 0.0001). There was no significant difference between Group-PLA and Group-ABS (p = 0.899). The median internal gap was least for metal copings fabricated from Group-PLA, followed by Group-ABS and Group-PMMA. The differences were not statistically significant (p = 0.638) for the internal gap. Full metal Co–Cr copings fabricated from the milled PMMA group had a better marginal fit, followed by the PLA and ABS printed groups. Copings fabricated with the PLA printed group had the best internal fit, though the values were statistically insignificant between the groups. Full article

A gilt-bronze statue of a standing bodhisattva was discovered at the Sŏllimwŏn Temple site. The statue is notable as its halo and pedestal were found intact at the time of discovery, and the bodhisattva figure itself is almost perfectly preserved. There are only a few instances of gilt-bronze statues from the Unified Silla kingdom that can be definitively linked to the site of their original placement. Sŏllimwŏn was physically distant from the royal palace, but its status as a central temple of the Sŏn School 禪宗 and the activities of pre-eminent monks in the ninth century made it important enough to become the site for a splendid gilt-bronze bodhisattva statue. Based on physical, stylistic, and scientific evidence, the statue dates to the latter half of the ninth century and has ties to the Buddhist monk Master Honggak 弘覺禪師. A unique example of a gilt-bronze sculpture, the Sŏllimwŏn bodhisattva is a valuable part of Buddhist material culture in Korea. Full article