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Keywords = linear gel fracturing fluid

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14 pages, 3019 KB  
Article
Imbibition and Oil Drainage Mechanisms of Nanoparticle Compound Polymer Fracturing Fluids
by Herui Fan, Tianyu Jiang, Ruoxia Li, Yu Si, Yunbo Dong, Mingwei Zhao, Zhongzheng Xu and Lin Li
Gels 2026, 12(2), 136; https://doi.org/10.3390/gels12020136 - 2 Feb 2026
Viewed by 580
Abstract
Unconventional low-permeability reservoirs present significant production challenges due to the poor imbibition and displacement efficiency of conventional polymer fracturing fluids. The injection of nanoparticle (NP) compounds into polymer fracturing fluid base systems, such as linear gels or slickwater, has garnered significant research interest [...] Read more.
Unconventional low-permeability reservoirs present significant production challenges due to the poor imbibition and displacement efficiency of conventional polymer fracturing fluids. The injection of nanoparticle (NP) compounds into polymer fracturing fluid base systems, such as linear gels or slickwater, has garnered significant research interest due to their superior performance. However, previous studies have primarily focused on evaluating the fluid’s properties, while its imbibition and oil displacement mechanisms within reservoirs remain unclear. Herein, the imbibition mechanism of nanoparticle composite polymer fracturing fluid was systematically investigated from macro and micro perspectives using low-field nuclear magnetic resonance (LF-NMR), atomic force microscopy (AFM), interfacial rheology, and other technical means. The results showed that the imbibition recovery using polymer fracturing fluid was 10.91% higher than that achieved with conventional slickwater. Small and medium pores were identified as the primary contributors to oil drainage. Nanoparticles can be adsorbed on the rock wall in the deep reservoir to realize wettability reversal from oil-wet to water-wet, reducing crude oil adhesion. Furthermore, a strong interaction between the adsorbed NPs and cleanup agents at the oil–water interface was observed, which reduces interfacial tension to 0.95 mN·m−1, mitigates the Jamin effect, and enhances interfacial film deformability. NPs increase the interfacial dilatational modulus from 6.0 to 14.4 mN·m−1, accelerating fluid exchange and oil stripping. This work provides a consolidated mechanistic framework linking NP-induced interfacial modifications to enhanced pore-scale drainage, offering a scientific basis for designing next-generation fracturing fluids. We conclude that NP-compound systems hold strong potential for low-permeability reservoir development, and future efforts must focus on optimizing NP parameters for specific reservoir conditions and overcoming scalability challenges for field deployment. Full article
(This article belongs to the Section Gel Applications)
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21 pages, 1252 KB  
Article
Research and Performance Evaluation of Low-Damage Plugging and Anti-Collapse Water-Based Drilling Fluid Gel System Suitable for Coalbed Methane Drilling
by Jian Li, Zhanglong Tan, Qian Jing, Wenbo Mei, Wenjie Shen, Lei Feng, Tengfei Dong and Zhaobing Hao
Gels 2025, 11(7), 473; https://doi.org/10.3390/gels11070473 - 20 Jun 2025
Cited by 3 | Viewed by 1271
Abstract
Coalbed methane (CBM), a significant unconventional natural gas resource, holds a crucial position in China’s ongoing energy structure transformation. However, the inherent low permeability, high brittleness, and strong sensitivity of CBM reservoirs to drilling fluids often lead to severe formation damage during drilling [...] Read more.
Coalbed methane (CBM), a significant unconventional natural gas resource, holds a crucial position in China’s ongoing energy structure transformation. However, the inherent low permeability, high brittleness, and strong sensitivity of CBM reservoirs to drilling fluids often lead to severe formation damage during drilling operations, consequently impairing well productivity. To address these challenges, this study developed a novel low-damage, plugging, and anti-collapse water-based drilling fluid gel system (ACWD) specifically designed for coalbed methane drilling. Laboratory investigations demonstrate that the ACWD system exhibits superior overall performance. It exhibits stable rheological properties, with an initial API filtrate loss of 1.0 mL and a high-temperature, high-pressure (HTHP) filtrate loss of 4.4 mL after 16 h of hot rolling at 120 °C. It also demonstrates excellent static settling stability. The system effectively inhibits the hydration and swelling of clay and coal, significantly reducing the linear expansion of bentonite from 5.42 mm (in deionized water) to 1.05 mm, and achieving high shale rolling recovery rates (both exceeding 80%). Crucially, the ACWD system exhibits exceptional plugging performance, completely sealing simulated 400 µm fractures with zero filtrate loss at 5 MPa pressure. It also significantly reduces core damage, with an LS-C1 core damage rate of 7.73%, substantially lower than the 19.85% recorded for the control polymer system (LS-C2 core). Field application in the JX-1 well of the Ordos Basin further validated the system’s effectiveness in mitigating fluid loss, preventing wellbore instability, and enhancing drilling efficiency in complex coal formations. This study offers a promising, relatively environmentally friendly, and cost-effective drilling fluid solution for the safe and efficient development of coalbed methane resources. Full article
(This article belongs to the Special Issue Chemical and Gels for Oil Drilling and Enhanced Recovery)
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22 pages, 3810 KB  
Article
Replacing Gauges with Algorithms: Predicting Bottomhole Pressure in Hydraulic Fracturing Using Advanced Machine Learning
by Samuel Nashed and Rouzbeh Moghanloo
Eng 2025, 6(4), 73; https://doi.org/10.3390/eng6040073 - 5 Apr 2025
Cited by 10 | Viewed by 2632
Abstract
Ensuring the overall efficiency of hydraulic fracturing treatment depends on the ability to forecast bottomhole pressure. It has a direct impact on fracture geometry, production efficiency, and cost control. Since the complications present in contemporary operations have proven insufficient to overcome inherent uncertainty, [...] Read more.
Ensuring the overall efficiency of hydraulic fracturing treatment depends on the ability to forecast bottomhole pressure. It has a direct impact on fracture geometry, production efficiency, and cost control. Since the complications present in contemporary operations have proven insufficient to overcome inherent uncertainty, the precision of bottomhole pressure predictions is of great importance. Achieving this objective is possible by employing machine learning algorithms that enable real-time forecasting of bottomhole pressure. The primary objective of this study is to produce sophisticated machine learning algorithms that can accurately predict bottomhole pressure while injecting guar cross-linked fluids into the fracture string. Using a large body of work, including 42 vertical wells, an extensive dataset was constructed and meticulously packed using processes such as feature selection and data manipulation. Eleven machine learning models were then developed using parameters typically available during hydraulic fracturing operations as input variables, including surface pressure, slurry flow rate, surface proppant concentration, tubing inside diameter, pressure gauge depth, gel load, proppant size, and specific gravity. These models were trained using actual bottomhole pressure data (measured) from deployed memory gauges. For this study, we carefully developed machine learning algorithms such as gradient boosting, AdaBoost, random forest, support vector machines, decision trees, k-nearest neighbor, linear regression, neural networks, and stochastic gradient descent. The MSE and R2 values of the best-performing machine learning predictors, primarily gradient boosting, decision trees, and neural network (L-BFGS) models, demonstrate a very low MSE value and high R2 correlation coefficients when mapping the predictions of bottomhole pressure to actual downhole gauge measurements. R2 values are reported as 0.931, 0.903, and 0.901, and MSE values are reported at 0.003, 0.004, and 0.004, respectively. Such low MSE values together with high R2 values demonstrate the exceptionally high accuracy of the developed models. By illustrating how machine learning models for predicting pressure can act as a viable alternative to expensive downhole pressure gauges and the inaccuracy of conventional models and correlations, this work provides novel insight. Additionally, machine learning models excel over traditional models because they can accommodate a diverse set of cross-linked fracture fluid systems, proppant specifications, and tubing configurations that have previously been intractable within a single conventional correlation or model. Full article
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20 pages, 6551 KB  
Review
A Review of Weak Gel Fracturing Fluids for Deep Shale Gas Reservoirs
by Shichu Yang, Weichu Yu, Mingwei Zhao, Fei Ding and Ying Zhang
Gels 2024, 10(5), 345; https://doi.org/10.3390/gels10050345 - 18 May 2024
Cited by 19 | Viewed by 3714
Abstract
Low-viscosity slickwater fracturing fluids are a crucial technology for the commercial development of shallow shale gas. However, in deep shale gas formations with high pressure, a higher sand concentration is required to support fractures. Linear gel fracturing fluids and crosslinked gel fracturing fluids [...] Read more.
Low-viscosity slickwater fracturing fluids are a crucial technology for the commercial development of shallow shale gas. However, in deep shale gas formations with high pressure, a higher sand concentration is required to support fractures. Linear gel fracturing fluids and crosslinked gel fracturing fluids have a strong sand-carrying capacity, but the drag reduction effect is poor, and it needs to be pre-prepared to decrease the fracturing cost. Slick water fracturing fluids have a strong drag reduction effect and low cost, but their sand-carrying capacity is poor and the fracturing fluid sand ratio is low. The research and development of viscous slick water fracturing fluids solves this problem. It can be switched on-line between a low-viscosity slick water fracturing fluid and high-viscosity weak gel fracturing fluid, which significantly reduces the cost of single-well fracturing. A polyacrylamide drag reducer is the core additive of slick water fracturing fluids. By adjusting its concentration, the control of the on-line viscosity of fracturing fluid can be realized, that is, ‘low viscosity for drag reduction, high viscosity for sand-carrying’. Therefore, this article introduces the research and application status of a linear gel fracturing fluid, crosslinked gel fracturing fluid, and slick water fracturing fluid for deep shale gas reservoirs, and focuses on the research status of a viscous slick water fracturing fluid and viscosity-controllable polyacrylamide drag reducer, with the aim of providing valuable insights for the research on water-based fracturing fluids in the stimulation of deep shale gas reservoirs. Full article
(This article belongs to the Special Issue Advanced Gels for Oil Recovery)
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46 pages, 6375 KB  
Review
Chemical and Physical Architecture of Macromolecular Gels for Fracturing Fluid Applications in the Oil and Gas Industry; Current Status, Challenges, and Prospects
by Majad Khan
Gels 2024, 10(5), 338; https://doi.org/10.3390/gels10050338 - 16 May 2024
Cited by 24 | Viewed by 4522
Abstract
Hydraulic fracturing is vital in recovering hydrocarbons from oil and gas reservoirs. It involves injecting a fluid under high pressure into reservoir rock. A significant part of fracturing fluids is the addition of polymers that become gels or gel-like under reservoir conditions. Polymers [...] Read more.
Hydraulic fracturing is vital in recovering hydrocarbons from oil and gas reservoirs. It involves injecting a fluid under high pressure into reservoir rock. A significant part of fracturing fluids is the addition of polymers that become gels or gel-like under reservoir conditions. Polymers are employed as viscosifiers and friction reducers to provide proppants in fracturing fluids as a transport medium. There are numerous systems for fracturing fluids based on macromolecules. The employment of natural and man-made linear polymers, and also, to a lesser extent, synthetic hyperbranched polymers, as additives in fracturing fluids in the past one to two decades has shown great promise in enhancing the stability of fracturing fluids under various challenging reservoir conditions. Modern innovations demonstrate the importance of developing chemical structures and properties to improve performance. Key challenges include maintaining viscosity under reservoir conditions and achieving suitable shear-thinning behavior. The physical architecture of macromolecules and novel crosslinking processes are essential in addressing these issues. The effect of macromolecule interactions on reservoir conditions is very critical in regard to efficient fluid qualities and successful fracturing operations. In future, there is the potential for ongoing studies to produce specialized macromolecular solutions for increased efficiency and sustainability in oil and gas applications. Full article
(This article belongs to the Special Issue Polymer Gels for the Oil and Gas Industry)
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16 pages, 6765 KB  
Article
Evaluation of Supramolecular Gel Properties and Its Application in Drilling Fluid Plugging
by Xiaoyong Du, Shaobo Feng, Haiying Lu, Yingrui Bai and Zhiqiang Lv
Processes 2023, 11(9), 2749; https://doi.org/10.3390/pr11092749 - 14 Sep 2023
Cited by 5 | Viewed by 2797
Abstract
Supramolecular gels are physically cross-linked hydrogels formed by non-covalent interactions. The synthesis, structure optimization, property regulation, and application expansion of supramolecular gels has gradually become the research hotspot in the field of gel materials. According to the non-covalent interactions such as hydrophobic association [...] Read more.
Supramolecular gels are physically cross-linked hydrogels formed by non-covalent interactions. The synthesis, structure optimization, property regulation, and application expansion of supramolecular gels has gradually become the research hotspot in the field of gel materials. According to the non-covalent interactions such as hydrophobic association and hydrogen bonding, the supramolecular gel prepared in this study has excellent rheological properties and adaptive filling and plugging properties, and can be used in the field of drilling fluid plugging. In this paper, the microstructure, rheological properties, temperature resistance, and plugging properties of supramolecular gels were studied and characterized in detail. The experimental findings demonstrated that when the strain was less than 10%, the supramolecular gel displayed an excellent linear viscoelastic region. The increase in strain weakens the rheological properties of supramolecular gel and reduces the elastic modulus of supramolecular gel to a certain extent. The supramolecular gel still had a neat three-dimensional reticular structure after curing at high temperatures, and the network of each layer was closely connected. Its extensibility and tensile properties were good, and it had excellent temperature resistance and mechanical strength. The supramolecular gel had excellent tensile and compressive properties and good deformation recovery properties. When the elongation of the supramolecular gel reached 300%, the tensile stress was 2.33 MPa. When the compression ratio of supramolecular gel was 91.2%, the compressive stress could reach 4.78 MPa. The supramolecular gel could show an excellent plugging effect on complex loss layers with different fracture pore sizes, the plugging success rate could reach more than 90%, and the plugging layer could withstand 6.3 MPa external pressure. The smart plugging fluid prepared with supramolecular gel material could quickly form a fine barrier layer on the rock surface of the reservoir. It could effectively isolate drilling fluid from entering the reservoir and reduce the adverse effects, such as permeability reduction caused by drilling fluid entering the reservoir, so as to achieve the purpose of reservoir protection. Full article
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24 pages, 4489 KB  
Article
Development and Evaluation from Laboratory to Field Trial of a Dual-Purpose Fracturing Nanofluid: Inhibition of Associated Formation Damage and Increasing Heavy Crude Oil Mobility
by María A. Giraldo, Richard D. Zabala, Jorge I. Bahamón, Juan M. Ulloa, José M. Usurriaga, José C. Cárdenas, Camilo Mazo, Juan D. Guzmán, Sergio H. Lopera, Camilo A. Franco and Farid B. Cortés
Nanomaterials 2022, 12(13), 2195; https://doi.org/10.3390/nano12132195 - 26 Jun 2022
Cited by 7 | Viewed by 3222
Abstract
This study aims to develop and evaluate fracturing nanofluids from the laboratory to the field trial with the dual purpose of increasing heavy crude oil mobility and reducing formation damage caused by the remaining fracturing fluid (FF). Two fumed silica nanoparticles of different [...] Read more.
This study aims to develop and evaluate fracturing nanofluids from the laboratory to the field trial with the dual purpose of increasing heavy crude oil mobility and reducing formation damage caused by the remaining fracturing fluid (FF). Two fumed silica nanoparticles of different sizes, and alumina nanoparticles were modified on the surface through basic and acidic treatments. The nanoparticles were characterized by transmission electron microscopy, dynamic light scattering, zeta potential and total acidity. The rheological behavior of the linear gel and the heavy crude oil after adding different chemical nature nanoparticles were measured at two concentrations of 100 and 1000 mg/L. Also, the contact angle assessed the alteration of the rock wettability. The nanoparticle with better performance was the raw fumed silica of 7 nm at 1000 mg/L. These were employed to prepare a fracturing nanofluid from a commercial FF. Both fluids were evaluated through their rheological behavior as a function of time at high pressure following the API RP39 test, and spontaneous imbibition tests were carried out to assess the FF’s capacity to modify the wettability of the porous media. It was possible to conclude that the inclusion of 7 nm commercial silica nanoparticles allowed obtaining a reduction of 10 and 20% in the two breakers used in the commercial fracture fluid formulation without altering the rheological properties of the system. Displacement tests were also performed on proppant and rock samples at reservoir conditions of overburden and pore pressures of 3200 and 1200 psi, respectively, while the temperature was set at 77 °C and the flow rate at 0.3 cm3/min. According to the effective oil permeability, a decrease of 31% in the damage was obtained. Based on these results, the fracturing nanofluid was selected and used in the first worldwide field application in a Colombian oil field with a basic sediment and water (BSW%) of 100 and without oil production. After two weeks of the hydraulic fracture operation, crude oil was produced. Finally, one year after this work, crude oil viscosity and BSW% kept showing reductions near 75% and 33%, respectively; and having passed two years, the cumulative incremental oil production is around 120,000 barrels. Full article
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18 pages, 2913 KB  
Article
Reusing Flowback and Produced Water with Different Salinity to Prepare Guar Fracturing Fluid
by Erdong Yao, Hang Xu, Yuan Li, Xuesong Ren, Hao Bai and Fujian Zhou
Energies 2022, 15(1), 153; https://doi.org/10.3390/en15010153 - 27 Dec 2021
Cited by 22 | Viewed by 3578
Abstract
Economical and environmental concerns have forced the oil and gas industry to consider reusing flowback and produced water for fracturing operations. The major challenge is that the high-salinity of flowback water usually prevents its compatibility with several fracturing fluid additives. In this paper, [...] Read more.
Economical and environmental concerns have forced the oil and gas industry to consider reusing flowback and produced water for fracturing operations. The major challenge is that the high-salinity of flowback water usually prevents its compatibility with several fracturing fluid additives. In this paper, the authors explored an economic and effective method to prepare guar fracturing fluids with different salinity waters. The main research idea was to use chelating agents to mask metal ions, such as calcium and magnesium, that are harmful to crosslinking. Firstly, a complexometric titration test was conducted to measure the chelating ability of three chelating agents. Secondly, through viscosity, crosslinking, and hanging tests, it was verified that the complex masking method could cope with the problem of high-valence metal ions affecting crosslinking. Thirdly, the preferred chelating agent was mixed with several other additives, including thickeners, crosslinkers, and pH regulators, to prepare the novel guar fracturing fluid. The comprehensive performances of the novel fluid system were tested such as temperature and shear resistance, friction reduction, gel-breaking performance, and core damage rate. The results show that the organophosphate chelating agent (i.e., CA-5) had the greatest ability to chelate calcium and magnesium ions. There was a good linear relationship between the dosage of CA-5 and the total molar concentration of calcium and magnesium ions in brine water. The main mechanism was that the chelating agent formed a complex with calcium and magnesium ions at a chelation ratio of 1:5. The test results of the comprehensive performance evaluation indicate that the prepared guar fracturing fluid met the requirements for field application, and the lower the salinity of the flowback water, the more it is economical and effective. Full article
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17 pages, 2410 KB  
Article
Laboratory Testing of Fracture Conductivity Damage by Foam-Based Fracturing Fluids in Low Permeability Tight Gas Formations
by Klaudia Wilk-Zajdel, Piotr Kasza and Mateusz Masłowski
Energies 2021, 14(6), 1783; https://doi.org/10.3390/en14061783 - 23 Mar 2021
Cited by 9 | Viewed by 3866
Abstract
In the case of fracturing of the reservoirs using fracturing fluids, the size of damage to the proppant conductivity caused by treatment fluids is significant, which greatly influence the effective execution of hydraulic fracturing operations. The fracturing fluid should be characterized by the [...] Read more.
In the case of fracturing of the reservoirs using fracturing fluids, the size of damage to the proppant conductivity caused by treatment fluids is significant, which greatly influence the effective execution of hydraulic fracturing operations. The fracturing fluid should be characterized by the minimum damage to the conductivity of a fracture filled with proppant. A laboratory research procedure has been developed to study the damage effect caused by foamed and non-foamed fracturing fluids in the fractures filled with proppant material. The paper discusses the results for high quality foamed guar-based linear gels, which is an innovative aspect of the work compared to the non-foamed frac described in most of the studies and simulations. The tests were performed for the fracturing fluid based on a linear polymer (HPG—hydroxypropyl guar, in liquid and powder form). The rheology of nitrogen foamed-based fracturing fluids (FF) with a quality of 70% was investigated. The quartz sand and ceramic light proppant LCP proppant was placed between two Ohio sandstone rock slabs and subjected to a given compressive stress of 4000–6000 psi, at a temperature of 60 °C for 5 h. A significant reduction in damage to the quartz proppant was observed for the foamed fluid compared to that damaged by the 7.5 L/m3 natural polymer-based non-foamed linear fluid. The damage was 72.3% for the non-foamed fluid and 31.5% for the 70% foamed fluid, which are superior to the guar gum non-foamed fracturing fluid system. For tests based on a polymer concentration of 4.88 g/L, the damage to the fracture conductivity by the non-foamed fluid was 64.8%, and 26.3% for the foamed fluid. These results lead to the conclusion that foamed fluids could damage the fracture filled with proppant much less during hydraulic fracturing treatment. At the same time, when using foamed fluids, the viscosity coefficient increases a few times compared to the use of non-foamed fluids, which is necessary for proppant carrying capacities and properly conducted stimulation treatment. The research results can be beneficial for optimizing the type and performance of fracturing fluid for hydraulic fracturing in tight gas formations. Full article
(This article belongs to the Section H: Geo-Energy)
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