Search Results (86)

Bone diseases lead to an increasing demand for implants to treat long bone defects and for load-bearing applications. Osteoporosis care and accidental injuries are major contributors to this rising need. Our research aims to demonstrate innovative material systems and methods for preparing implants that can be used in regenerative medicine. We hypothesize that by combining titanium alloys (Ti6Al4V) with hydroxyapatite (Hap), we can enhance biocompatibility and tribo-mechanical performance, which are critical for the longevity of Ti-based surgical implants. Additionally, we investigate the application of laser surface treatments to expose the underlying porosity, thereby enhancing cell transport and promoting cell growth. In this study, we investigate the effects of two fabrication techniques—Spark Plasma Sintering (SPS) and powder metallurgy (PM)—on the properties of laser-textured Ti64/Hap biocomposites. Our findings demonstrate that the selected processing route significantly influences the microstructure, tribological performance, and surface properties of these materials. An X-ray diffraction (XRD) analysis corroborates our results from incubation studies in simulated body fluids, highlighting the impact of phase transformations during sintering on the chemical properties of Ti-Hap composites. Additionally, while laser surface texturing was found to slightly increase the friction coefficient, it markedly enhanced the wear resistance, particularly for the PM and SPS Ti + 5%Hap composites. Full article

This article demonstrates the concept proof to manufacture parts of MgB₂ by Laser Powder Bed Fusion (L-PBF) coupled to Spark Plasma Sintering (SPS) by an optimization of the L-PBF and SPS conditions to limit the phase degradation and complete the sintering. Optimal L-PBF parameters were identified in order to obtain the material preforms with a minimal degradation of the MgB₂ phase, and then these preforms were sintered by SPS using an inert powder as matrix with a purpose to receive a mechanically more reliable product. Sintered samples show superconductivity state inherent for the raw material and demonstrate superconducting transition around 38 K according to the magnetic moment measurements. Full article

Methanol has garnered attention as a promising alternative fuel for marine engines due to its high octane number and superior knock resistance. However, methanol-fueled engines face cold-start challenges under low-temperature conditions. Laser ignition technology, an emerging ignition approach, shows potential to replace conventional spark ignition systems. This study investigates the effects of laser ignition on combustion and emission characteristics of direct-injection methanol engines based on methanol fuel combustion mechanisms using the AVL-Fire simulation platform, focusing on optimizing key parameters, including ignition energy, longitudinal depth, and lateral position, to provide theoretical support for efficient and clean combustion in marine medium-speed methanol engines. Key findings include an ignition energy threshold (60 mJ) for methanol combustion stability, with combustion parameters (peak pressure, heat release rate) stabilizing when energy reaches ≥80 mJ, recommending 80 mJ as the optimal energy level (balancing ignition reliability and energy consumption economy). Laser longitudinal depth significantly influences flame propagation characteristics, showing a 23% increase in flame propagation speed at 15 mm depth and a reduction of unburned methanol mass fraction to 0.8% at the end of combustion. Full article

The Cryo-PoF project is an R&D project funded by the Italian Insitute for Nuclear Research (INFN) in Milano-Bicocca (Italy). The technology at the basis of the project is Power over Fiber (PoF). By sending laser light through an optical fiber, this technology delivers electrical power to a photovoltaic power converter, in order to power sensors or electrical devices. Among the several advantages this solution can provide, we can underline the spark-free operation when electric fields are present, the removal of noise induced by power lines, the absence of interference with electromagnetic fields, and robustness in hostile environments. R&D for the application of PoF in cryogenic environments started at Fermilab in 2020; for the DUNE Vertical Drift detector, it was needed to operate the Photon Detector System on a high-voltage cathode surface. Cryo-PoF, starting from this project, developed a single-laser input line system to power, at cryogenic temperatures, both an electronic amplifier and Photon Detection devices, tuning their bias by means of the input laser power, without adding ancillary fibers. The results obtained in Milano-Bicocca will be discussed, presenting the tests performed using power photosensors at liquid nitrogen temperature. Full article

Yttrium oxide ceramic is an excellent optical material widely used in lasers, scintillators, and upconversion luminescence. In this study, LiF was employed as an additive to generate volatile gases (CF)_n to effectively inhibit carbon contamination and act as a sintering aid to accelerate densification during the spark plasma sintering (SPS) process. The effects of sintering temperature and annealing time on the transmittance of Y_1.8La_0.2O₃ transparent ceramics were systematically investigated. Results indicate that excessive LiF addition reduces the transmittance of Y_1.8La_0.2O₃ transparent ceramics due to the precipitation of F⁻ ions at grain boundaries, forming a secondary phase. For the Y_1.8La_0.2O₃ ceramics with 0.3 wt.% LiF, transmittance initially increases and then decreases with rising sintering temperature, reaching a maximum value of 78.10% in the UV region at 1550 °C. Under these conditions, the average particle size and relative density are 10–30 μm and 99.36%, respectively. Oxygen vacancies within the ceramics act as defects that degrade transmittance. Proper annealing in air reduces oxygen vacancy content, thereby improving transmittance. After annealing at 900 °C for 3 h, the maximum transmittance of Y_1.8La_0.2O₃ ceramics with 0.3 wt.% LiF increases to 82.67% in the UV region, accompanied by a 5.68% reduction in oxygen vacancy concentration. Full article

Wear-resistant coatings applied to the surface of copper and copper alloys through diverse advanced technologies can substantially enhance their wear resistance and broaden their application spectrum. This paper provides a comprehensive review of the development and current research status of wear-resistant coatings fabricated on copper and its alloys. It presents the research findings on the preparation of wear-resistant coatings using both one-step methods (such as laser cladding, electroplating, thermal spraying, cold spraying, electro-spark deposition, etc.) and two-step methods (chemical plating and heat treatment, electrodeposition and laser cladding, laser cladding and in situ synthesis, etc.). This paper provides an in-depth examination of the characteristics, operating principles, and effects of various coating techniques on enhancing the wear resistance of copper and copper alloys. The advantages and disadvantages of different coating preparation methods are compared and analyzed; meanwhile, a prospective outlook on the future development trends is also offered. Full article

Nature has created a unique combination of materials, and the design and material compositions used in nature are not successfully employed for industrial applications. Metallic multimaterials (MMMs) are a unique class of materials that combine the properties of various metallic constituents (both matrix and reinforcement(s)) to improve the functionality, performance in real-time, and application spectrum. Accordingly, this study explores the fabrication perspective of MMMs by combining both additive manufacturing (AM) and powder metallurgical (PM) routes. Ti6Al4V structures were fabricated via the laser powder-bed fusion (LPBF) process, and the reinforcement powders were added into the spark plasma sintering (SPS) mold where the Ti6Al4V structures were placed. Different reinforcement compositions including Mg, Al, Fe, Ni, and Cu were explored. Since the present study is focused on the variation of hardness, the hardness profile of the MMM composite was explored showing a sinusoidal trend. This study stands as a testimonial of fabricating MMM composites via a combination of AM and PM processes. Full article

Ag-Nb₂AlC composite materials with a Nb₂AlC volume percentage ranging from 10% to 40% were prepared using the spark plasma sintering method. The composite with 10% Nb₂AlC achieved a high density of 99.2%. The microhardness exhibited a peak value of 84.8 HV at a Nb₂AlC content of 30%. The conductivity of the composite material decreases linearly with an increase in Nb₂AlC content, ranging from 0.134 MS·cm⁻¹ to 0.086 MS·cm⁻¹. A three-dimensional laser scanning microscope was employed to characterize the morphology following arc erosion, and the erosion area was subsequently measured. Results indicated that arc erosion was concentrated on the Ag-20 vol.% Nb₂AlC composite material, resulting in a smaller circular erosion area. As Nb₂AlC content increased to 30% and 40%, the arc shifted, leading to an expansion of the erosion area. Notably, the Ag-30 vol.% Nb₂AlC composite material exhibited the highest arc energy (3.401 kJ). The eroded surface displayed spattered particles and a convex morphology. Additionally, EDS and Raman spectroscopic analyses revealed the formation of Nb₂O₅, Ag₂O, and Al₂O₃ on the surface. The arc erosion mechanism was analyzed from an electrical perspective, indicating that the formation of the arc is attributed to the development of a positive streamer and air breakdown within a strongly nonuniform field. Consequently, the surface atoms of Ag-Nb₂AlC absorb energy, leading to the formation of metal ions that combine with the ionized air to create oxides. This research lays a theoretical foundation for the application of silver-based electrical contact materials. Full article

Cemented carbides, renowned for their exceptional strength, hardness, elastic modulus, wear resistance, corrosion resistance, low coefficient of thermal expansion, and chemical stability, have long been indispensable tooling materials in metal cutting, oil drilling, and engineering excavation. The advent of additive manufacturing (AM), commonly known as “3D printing”, has sparked considerable interest in the processing of cemented carbides. Among the various AM techniques, Selective Laser Melting (SLM), Selective Laser Sintering (SLS), Selective Electron Beam Melting (SEBM), and Binder Jetting Additive Manufacturing (BJAM) have garnered frequent attention. Despite the great application potential of AM, no single AM technique has been universally adopted for the large-scale production of cemented carbides yet. The SLM and SEBM processes confront substantial challenges, such as a non-uniform sintering temperature field, which often result in uneven sintering and frequent post-solidification cracking. SLS notably struggles with achieving a high relative density of carbides. While BJAM yields WC-Co samples with a lower incidence of cracking, it is not without flaws, including abnormal WC grain growth, coarse WC clustering, Co-rich pool formation, and porosity. Three-dimensional gel-printing, though possessing certain advantages from its sintering performance, falls short in dimensional and geometric precision control, as well as fabrication efficiency. Cemented carbides produced via AM processes have yet to match the quality of their traditionally prepared counterparts. To date, the specific densification and microstructure evolution mechanisms during the AM process, and their interrelationship with the feedstock carbide material design, printing/sintering process, and resulting mechanical behavior, have not been thoroughly investigated. This gap in our knowledge impedes the rapid advancement of AM for carbide processing. This article offers a succinct overview of additive manufacturing of cemented carbides, complemented by an analysis of the current research landscape. It highlights the benefits and inherent challenges of these techniques, aiming to provide clarity on the present state of the AM processing of cemented carbides and to offer insights into potential future research directions and technological advancements. Full article

Cu-bearing titanium alloys exhibit promising antibacterial properties for clinical use. A novel Ti6Al4V-Ti5Cu composite alloy is developed using powder bed fusion (selective laser sintering, SLM) and spark plasma sintering (SPS). SLM produces a triple periodic minimal surface (TPMS) lattice structure from Ti6Al4V, which is then filled with Ti-5Cu powders and sintered using SPS. Microstructural analysis confirms a well-bonded interface between Ti6Al4V and Ti-5Cu could be achieved through SLM-SPS technology. The composite primarily showcases laths α phase, with Ti₂Cu precipitates in the Ti-5Cu region. Electrochemical assessments reveal superior corrosion resistance in the Ti6Al4V-Ti5Cu composite compared to SLM-Ti6Al4V and SPS-Ti-5Cu. The antibacterial rate of the TPMS structure exceeds 90%, and that of TCCU-90 reaches as high as 99%, manifesting robust antibacterial activity. These findings suggest a strategy for creating biomimetic alloys that seamlessly combine structure and multifunctionality within biomedical materials. Full article

The wet electrostatic precipitator (WESP) is crucial for the ultra-purification of blast furnace gas in gas-fired generator units. To address issues like high water consumption, poor atomization leading to spark discharge, and uneven water mist distribution, a water mist testing system using a laser particle-size analyzer was established. Eight spray nozzles were tested to identify the optimal atomization performance and operating parameters. The effect of chemical agglomeration agents on nozzle atomization and particle capture efficiency was also examined. The results show that the atomization effect was the best when the operating water pressure was 0.5 MPa. The D₅₀ of the blast furnace dust increased from 8.529 μm to 20.30 μm after electrostatic precipitation when the 1/8 rotating core nozzles were installed in the WESP, and the proportion of dust particles whose diameter is ≤5 μm decreased by 20.09% compared with the dust emitted from the inlet. The total dust removal efficiency reached 83.41%. With chemical agglomeration, the D₅₀ reached 24.88 μm, and removal efficiency rose to 96.98%. Among the tested nozzles, the 1/8 rotating core nozzle was the most effective, combining superior atomization, maximum dust removal efficiency, and minimal water consumption, making it ideal for blast furnace gas purification. Full article

The pervasive use of screens, averaging nearly 7 h per day globally between mobile phones, computers, notebooks and TVs, has sparked a growing desire to minimize reflections from ambient lighting and enhance readability in harsh lighting conditions, without the need to increase screen brightness. This demand highlights a significant need for advanced anti-glare (AG) technologies, to increase comfort and eventually reduce energy consumption of the devices. Currently used production technologies are limited in their texture designs, which can lead to suboptimal performance of the anti-glare texture. To overcome this design limitation and improve the performance of the anti-glare feature, this work reports a new, cost-effective, high-volume production method that enables much needed design freedom over a large area. This is achieved by combining mastering via large-area Laser Beam Lithography (LBL) and replication by Nanoimprint Lithography (NIL) processes. The environmental impact of the production method, such as regards material consumption, are considered, and the full cycle from design to final imprint is discussed. Full article

In this study, we examined the impact of droplet size and laser energy on droplet fragmentation and the resulting species composition due to laser irradiation of an acoustically levitated heptane droplet. Using shadowgraphy and spatially resolved laser-induced breakdown spectroscopy (LIBS), we observed two different fragmentation regimes for the conditions studied. The experiments demonstrated that low laser energy densities (<~70 mJ/mm³), designated as regime 1, resulted in a single plasma breakdown event accompanied by broadband emission and C₂ Swan bands, suggesting weak plasma formation. Conversely, high energy densities (>~70 mJ/mm³), designated as regime 2, resulted in multiple plasma breakdowns that resulted in the emission of H_α, O, and N, implying a full laser breakdown in the gaseous reactive mixture. Additionally, in regime 2, we calculated the electron density using Stark broadening of the H_α line and temperature using Boltzmann analysis of O lines at 715 nm and 777 nm. We found that the electron densities and temperatures within the air spark and heptane droplets are quite similar. The findings from this research could impact the design of spray ignition systems and may also aid in validating the modeling efforts of aerosols, droplet breakdown, and ignition. Full article

Plasma focus devices represent a class of hot and dense plasma sources that serve a dual role in fundamental plasma research and practical applications. These devices allow the observation of various phenomena, including the z-pinch effect, nuclear fusion reactions, plasma filaments, bursts, shocks, jets, X-rays, neutron pulses, ions, and electron beams. In recent years, considerable efforts have been directed toward miniaturizing plasma focus devices, driven by the pursuit of both basic studies and technological advancements. In this paper, we present the design and construction of a compact, portable pulsed plasma source based on plasma focus technology, operating at the ~2–4 Joule energy range for versatile applications (PF-2J: 120 nF capacitance, 6–9 kV charging voltage, 40 nH inductance, 2.16–4.86 J stored energy, and 10–15 kA maximum current at short circuit). The components of the device, including capacitors, spark gaps, discharge chambers, and power supplies, are transportable within hand luggage. The electrical characteristics of the discharge were thoroughly characterized using voltage and current derivative monitoring techniques. A peak current of 15 kiloamperes was achieved within 110 nanoseconds in a short-circuit configuration at a 9 kV charging voltage. Plasma dynamics were captured through optical refractive diagnostics employing a pulsed Nd-YAG laser with a 170-picosecond pulse duration. Clear evidence of the z-pinch effect was observed during discharges in a deuterium atmosphere at 4 millibars and 6 kilovolts. The measured pinch length and radius were approximately 0.8 mm and less than 100 μm, respectively. Additionally, we explore the potential applications of this compact pulsed plasma source. These include its use as a plasma shock irradiation device for analyzing materials intended for the first wall of nuclear fusion reactors, its capability in material film deposition, and its utility as an educational tool in experimental plasma physics. We also show its potential as a pulsed plasma thruster for nanosatellites, showcasing the advantages of miniaturized plasma focus technology. Full article

Recent advancements in 3D-bioprinting technology have sparked a growing interest in its application for brain repair, encompassing tissue regeneration, drug delivery, and disease modeling. This literature review examines studies conducted over the past five years to assess the current state of research in this field. Common bioprinting methods and key parameters influencing their selection are explored, alongside an analysis of the diverse types of bioink utilized and their associated parameters. The extrusion-based 3D-bioprinting method emerged as the most widely studied and popular topic, followed by inkjet-based and laser-based bioprinting and stereolithography. Regarding bioinks, fibrin-based and collagen-based bioinks are predominantly utilized. Furthermore, this review elucidates how 3D bioprinting holds promise for neural tissue repair, regeneration, and drug screening, detailing the steps involved and various approaches employed. Neurovascular 3D printing and bioscaffold 3D printing stand out as the top two preferred methods for brain repair. The recent studies’ shortcomings and potential solutions to address them are also examined and discussed. Overall, by synthesizing recent findings, this review provides valuable insights into the potential of 3D bioprinting for advancing brain repairment strategies. Full article