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Search Results (508)

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Keywords = joint actuators

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21 pages, 3473 KiB  
Article
Reinforcement Learning for Bipedal Jumping: Integrating Actuator Limits and Coupled Tendon Dynamics
by Yudi Zhu, Xisheng Jiang, Xiaohang Ma, Jun Tang, Qingdu Li and Jianwei Zhang
Mathematics 2025, 13(15), 2466; https://doi.org/10.3390/math13152466 - 31 Jul 2025
Viewed by 43
Abstract
In high-dynamic bipedal locomotion control, robotic systems are often constrained by motor torque limitations, particularly during explosive tasks such as jumping. One of the key challenges in reinforcement learning lies in bridging the sim-to-real gap, which mainly stems from both inaccuracies in simulation [...] Read more.
In high-dynamic bipedal locomotion control, robotic systems are often constrained by motor torque limitations, particularly during explosive tasks such as jumping. One of the key challenges in reinforcement learning lies in bridging the sim-to-real gap, which mainly stems from both inaccuracies in simulation models and the limitations of motor torque output, ultimately leading to the failure of deploying learned policies in real-world systems. Traditional RL methods usually focus on peak torque limits but ignore that motor torque changes with speed. By only limiting peak torque, they prevent the torque from adjusting dynamically based on velocity, which can reduce the system’s efficiency and performance in high-speed tasks. To address these issues, this paper proposes a reinforcement learning jump-control framework tailored for tendon-driven bipedal robots, which integrates dynamic torque boundary constraints and torque error-compensation modeling. First, we developed a torque transmission coefficient model based on the tendon-driven mechanism, taking into account tendon elasticity and motor-control errors, which significantly improves the modeling accuracy. Building on this, we derived a dynamic joint torque limit that adapts to joint velocity, and designed a torque-aware reward function within the reinforcement learning environment, aimed at encouraging the policy to implicitly learn and comply with physical constraints during training, effectively bridging the gap between simulation and real-world performance. Hardware experimental results demonstrate that the proposed method effectively satisfies actuator safety limits while achieving more efficient and stable jumping behavior. This work provides a general and scalable modeling and control framework for learning high-dynamic bipedal motion under complex physical constraints. Full article
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16 pages, 2448 KiB  
Article
A Body-Powered Underactuated Prosthetic Finger Driven by MCP Joint Motion
by Worathris Chungsangsatiporn, Chaiwuth Sithiwichankit, Ratchatin Chancharoen, Ronnapee Chaichaowarat, Nopdanai Ajavakom and Gridsada Phanomchoeng
Robotics 2025, 14(8), 107; https://doi.org/10.3390/robotics14080107 - 31 Jul 2025
Viewed by 61
Abstract
This study presents the design, fabrication, and clinical validation of a lightweight, body-powered prosthetic index finger actuated via metacarpophalangeal (MCP) joint motion. The proposed system incorporates an underactuated, cable-driven mechanism combining rigid and compliant elements to achieve passive adaptability and embodied intelligence, supporting [...] Read more.
This study presents the design, fabrication, and clinical validation of a lightweight, body-powered prosthetic index finger actuated via metacarpophalangeal (MCP) joint motion. The proposed system incorporates an underactuated, cable-driven mechanism combining rigid and compliant elements to achieve passive adaptability and embodied intelligence, supporting intuitive user interaction. Results indicate that the prosthesis successfully mimics natural finger flexion and adapts effectively to a variety of grasping tasks with minimal effort. This study was conducted in accordance with ethical standards and approved by the Institutional Review Board (IRB), Project No. 670161, titled “Biologically-Inspired Synthetic Finger: Design, Fabrication, and Application.” The findings suggest that the device offers a viable and practical solution for individuals with partial hand loss, particularly in settings where electrically powered systems are unsuitable or inaccessible. Full article
(This article belongs to the Section Neurorobotics)
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24 pages, 2070 KiB  
Article
Reinforcement Learning-Based Finite-Time Sliding-Mode Control in a Human-in-the-Loop Framework for Pediatric Gait Exoskeleton
by Matthew Wong Sang and Jyotindra Narayan
Machines 2025, 13(8), 668; https://doi.org/10.3390/machines13080668 - 30 Jul 2025
Viewed by 158
Abstract
Rehabilitation devices such as actuated lower-limb exoskeletons can provide essential mobility assistance for pediatric patients with gait impairments. Enhancing their control systems under conditions of user variability and dynamic disturbances remains a significant challenge, particularly in active-assist modes. This study presents a human-in-the-loop [...] Read more.
Rehabilitation devices such as actuated lower-limb exoskeletons can provide essential mobility assistance for pediatric patients with gait impairments. Enhancing their control systems under conditions of user variability and dynamic disturbances remains a significant challenge, particularly in active-assist modes. This study presents a human-in-the-loop control architecture for a pediatric lower-limb exoskeleton, combining outer-loop admittance control with robust inner-loop trajectory tracking via a non-singular terminal sliding-mode (NSTSM) controller. Designed for active-assist gait rehabilitation in children aged 8–12 years, the exoskeleton dynamically responds to user interaction forces while ensuring finite-time convergence under system uncertainties. To enhance adaptability, we augment the inner-loop control with a twin delayed deep deterministic policy gradient (TD3) reinforcement learning framework. The actor–critic RL agent tunes NSTSM gains in real-time, enabling personalized model-free adaptation to subject-specific gait dynamics and external disturbances. The numerical simulations show improved trajectory tracking, with RMSE reductions of 27.82% (hip) and 5.43% (knee), and IAE improvements of 40.85% and 10.20%, respectively, over the baseline NSTSM controller. The proposed approach also reduced the peak interaction torques across all the joints, suggesting more compliant and comfortable assistance for users. While minor degradation is observed at the ankle joint, the TD3-NSTSM controller demonstrates improved responsiveness and stability, particularly in high-load joints. This research contributes to advancing pediatric gait rehabilitation using RL-enhanced control, offering improved mobility support and adaptive rehabilitation outcomes. Full article
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20 pages, 3364 KiB  
Article
Inverse Kinematics of a Serial Manipulator with a Free Joint for Aerial Manipulation
by Alberto Pasetto, Mattia Pedrocco, Riccardo Zenari and Silvio Cocuzza
Appl. Sci. 2025, 15(15), 8390; https://doi.org/10.3390/app15158390 - 29 Jul 2025
Viewed by 90
Abstract
In Aerial Manipulation, the motion of the robotic arm can cause unwanted movements of the flying base affecting the trajectory tracking capability. A possible solution to reduce these disturbances is to use a free revolute joint between the flying base and the manipulator, [...] Read more.
In Aerial Manipulation, the motion of the robotic arm can cause unwanted movements of the flying base affecting the trajectory tracking capability. A possible solution to reduce these disturbances is to use a free revolute joint between the flying base and the manipulator, thus reducing the torque applied to the base from the manipulator. In this paper, a novel approach to solve the inverse kinematics of an aerial manipulator with a free revolute joint is presented. The approach exploits the Generalized Jacobian to deal with the presence of a mobile base, and the dynamics of the system is considered to predict the motion of the non-actuated joint; external forces acting on the system are also included. The method is implemented in MATLAB for a planar case considering the parameters of a real manipulator attached to a real octocopter. The tracking of a trajectory with the end-effector and a load picking task are simulated for a non-redundant and for a redundant manipulator. Simulation results demonstrate the capability of this approach in following the desired trajectories and reducing rotation and horizontal translation of the base. Full article
(This article belongs to the Section Robotics and Automation)
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26 pages, 5344 KiB  
Article
Sliding Mode Repetitive Control Based on the Unknown Dynamics Estimator of a Two-Stage Supply Pressure Hydraulic Hexapod Robot
by Ziqi Liu, Bo Jin, Junkui Dong, Qingyun Yao, Yinglian Jin, Tao Liu and Binrui Wang
Biomimetics 2025, 10(7), 472; https://doi.org/10.3390/biomimetics10070472 - 18 Jul 2025
Viewed by 213
Abstract
Hydraulic actuated legged robots display bright prospects and significant research value in areas such as unmanned area surveying, disaster rescue, military fields, and other scenarios owing to their excellent bionic characteristics, particularly their heavy payload capabilities and high power density. To realize the [...] Read more.
Hydraulic actuated legged robots display bright prospects and significant research value in areas such as unmanned area surveying, disaster rescue, military fields, and other scenarios owing to their excellent bionic characteristics, particularly their heavy payload capabilities and high power density. To realize the all-terrain adaptation locomotion of the hydraulic hexapod robot (HHR) with a heavy payload, one alternative control framework is position–posture control based on joint position control. As the foundation for the steady locomotion of HHRs, it is imperative to realize high-precision joint position control to improve the robustness under external disturbances during the walking process and to complete the attitude control task. To address the above issues, this paper proposes a sliding mode repetitive control based on the unknown dynamics estimator (SMRC + UDE) for the knee and hip joints of the HHR with a two-stage supply pressure hydraulic system (TSS). The effectiveness of the SMRC + UDE method is verified using a simulation environment and the ZJUHEX01 prototype experimental platform, and it is compared with the results for PID and adaptive robust sliding mode control (ARSMC). The results show that SMRC + UDE may be more suitable for our HHR, considering both the control performance and efficiency factors. Full article
(This article belongs to the Section Locomotion and Bioinspired Robotics)
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25 pages, 7687 KiB  
Article
A Piezoelectric-Actuated Variable Stiffness Miniature Rotary Joint
by Yifan Lu, Yifei Yang, Xiangyu Ma, Ce Chen, Tong Qin, Honghao Yue and Siqi Ma
Materials 2025, 18(14), 3289; https://doi.org/10.3390/ma18143289 - 11 Jul 2025
Viewed by 425
Abstract
With the acceleration of industrialization, deformable mechanisms that can adapt to complex environments have gained widespread applications. Joints serve as carriers for transmitting forces and motions between components, and their stiffness significantly influences the static and dynamic characteristics of deformable mechanisms. A variable [...] Read more.
With the acceleration of industrialization, deformable mechanisms that can adapt to complex environments have gained widespread applications. Joints serve as carriers for transmitting forces and motions between components, and their stiffness significantly influences the static and dynamic characteristics of deformable mechanisms. A variable stiffness joint is crucial for ensuring the safety and reliability of the system, as well as for enhancing environmental adaptability. However, existing variable stiffness joints fail to meet the requirements for miniaturization, lightweight construction, and fast response. This paper proposes a piezoelectric-actuated variable stiffness miniature rotary joint featuring a compact structure, monitorable loading state, and rapid response. Given that the piezoelectric stack expands and contracts when energized, this paper proposes a transmission principle for stiffness adjustment by varying the pressure and friction between active and passive components. This joint utilizes a flexible hinge mechanism for displacement amplification and incorporates a torque sensor based on strain monitoring. A static model is developed based on piezoelectric equations and displacement amplification characteristics, and simulations confirm the feasibility of the stiffness adjustment scheme. The mechanical characteristics of various flexible hinge structures are analyzed, and the effects of piezoelectric actuation capability and external load on stiffness adjustment are examined. The experimental results demonstrate that the joint can adjust stiffness, and the sensor is calibrated using the least squares algorithm to monitor the stress state of the joint in real time. Full article
(This article belongs to the Special Issue Advanced Design and Synthesis in Piezoelectric Smart Materials)
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19 pages, 1583 KiB  
Article
Modeling, Validation, and Controllability Degradation Analysis of a 2(P-(2PRU–PRPR)-2R) Hybrid Parallel Mechanism Using Co-Simulation
by Qing Gu, Zeqi Wu, Yongquan Li, Huo Tao, Boyu Li and Wen Li
Dynamics 2025, 5(3), 30; https://doi.org/10.3390/dynamics5030030 - 11 Jul 2025
Viewed by 218
Abstract
This work systematically addresses the dual challenges of non-inertial dynamic coupling and kinematic constraint redundancy encountered in dynamic modeling of serial–parallel–serial hybrid robotic mechanisms, and proposes an improved Newton–Euler modeling method with constraint compensation. Taking the Skiing Simulation Platform with 6-DOF as the [...] Read more.
This work systematically addresses the dual challenges of non-inertial dynamic coupling and kinematic constraint redundancy encountered in dynamic modeling of serial–parallel–serial hybrid robotic mechanisms, and proposes an improved Newton–Euler modeling method with constraint compensation. Taking the Skiing Simulation Platform with 6-DOF as the research mechanism, the inverse kinematic model of the closed-chain mechanism is established through GF set theory, with explicit analytical expressions derived for the motion parameters of limb mass centers. Introducing a principal inertial coordinate system into the dynamics equations, a recursive algorithm incorporating force/moment coupling terms is developed. Numerical simulations reveal a 9.25% periodic deviation in joint moments using conventional methods. Through analysis of the mechanism’s intrinsic properties, it is identified that the lack of angular momentum conservation constraints on the end-effector in non-inertial frames leads to system controllability degradation. Accordingly, a constraint compensation strategy is proposed: establishing linearly independent differential algebraic equations supplemented with momentum/angular momentum balance equations for the end platform. Co-Simulation results demonstrate that the optimized model reduces the maximum relative error of actuator joint moments to 0.98%, and maintains numerical stability across the entire configuration space. The constraint compensation framework provides a universal solution for dynamics modeling of complex closed-chain mechanisms, validated through applications in flight simulators and automotive driving simulators. Full article
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18 pages, 3719 KiB  
Article
Energy-Efficient Bipedal Locomotion Through Parallel Actuation of Hip and Ankle Joints
by Prabhu Manoharan and Karthikeyan Palanisamy
Symmetry 2025, 17(7), 1110; https://doi.org/10.3390/sym17071110 - 10 Jul 2025
Viewed by 320
Abstract
Achieving energy-efficient, human-like gait remains a major challenge in bipedal humanoid robotics, as traditional serial actuation architectures often lead to high instantaneous power peaks and uneven load distribution. This study addresses the lack of research on how mechanical symmetry, achieved through parallel actuation, [...] Read more.
Achieving energy-efficient, human-like gait remains a major challenge in bipedal humanoid robotics, as traditional serial actuation architectures often lead to high instantaneous power peaks and uneven load distribution. This study addresses the lack of research on how mechanical symmetry, achieved through parallel actuation, can improve power management in lower-limb joints. We developed a 14-degree-of-freedom (DOF) hip-sized bipedal robot model and conducted simulations comparing a conventional serial configuration—using single-DOF rotary actuators—with a novel parallel configuration that employs paired linear actuators at the hip pitch, hip roll, ankle pitch, and ankle roll joints. Simulation results over a standardized walking cycle show that the parallel configuration reduces peak hip-pitch power by 80.4% and peak ankle-pitch power by 53.5%. These findings demonstrate that incorporating actuator symmetry through parallel joint design significantly reduces actuator stress, improves load sharing, and enhances overall energy efficiency in bipedal locomotion. Full article
(This article belongs to the Section Engineering and Materials)
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30 pages, 5051 KiB  
Article
Design and Validation of an Active Headrest System with Integrated Sensing in Rear-End Crash Scenarios
by Alexandru Ionut Radu, Bogdan Adrian Tolea, Horia Beles, Florin Bogdan Scurt and Adrian Nicolaie Tusinean
Sensors 2025, 25(14), 4291; https://doi.org/10.3390/s25144291 - 9 Jul 2025
Viewed by 304
Abstract
Rear-end collisions represent a major concern in automotive safety, particularly due to the risk of whiplash injuries among vehicle occupants. The accurate simulation of occupant kinematics during such impacts is critical for the development of advanced safety systems. This paper presents an enhanced [...] Read more.
Rear-end collisions represent a major concern in automotive safety, particularly due to the risk of whiplash injuries among vehicle occupants. The accurate simulation of occupant kinematics during such impacts is critical for the development of advanced safety systems. This paper presents an enhanced multibody simulation model specifically designed for rear-end crash scenarios, incorporating integrated active headrest mechanisms and sensor-based activation logic. The model combines detailed representations of vehicle structures, suspension systems, restraint systems, and occupant biomechanics, allowing for the precise prediction of crash dynamics and occupant responses. The system was developed using Simscape Multibody, with CAD-derived components interconnected through physical joints and validated using controlled experimental crash tests. Special attention was given to modelling contact forces, suspension behaviour, and actuator response times for the active headrest system. The model achieved a root mean square error (RMSE) of 4.19 m/s2 and a mean absolute percentage error (MAPE) of 0.71% when comparing head acceleration in frontal collision tests, confirming its high accuracy. Validation results demonstrate that the model accurately reproduces occupant kinematics and head acceleration profiles, confirming its reliability and effectiveness as a predictive tool. This research highlights the critical role of integrated sensor-actuator systems in improving occupant safety and provides a flexible platform for future studies on intelligent vehicle safety technologies. Full article
(This article belongs to the Special Issue Intelligent Sensors for Smart and Autonomous Vehicles)
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40 pages, 2250 KiB  
Review
Comprehensive Comparative Analysis of Lower Limb Exoskeleton Research: Control, Design, and Application
by Sk Hasan and Nafizul Alam
Actuators 2025, 14(7), 342; https://doi.org/10.3390/act14070342 - 9 Jul 2025
Viewed by 565
Abstract
This review provides a comprehensive analysis of recent advancements in lower limb exoskeleton systems, focusing on applications, control strategies, hardware architecture, sensing modalities, human-robot interaction, evaluation methods, and technical innovations. The study spans systems developed for gait rehabilitation, mobility assistance, terrain adaptation, pediatric [...] Read more.
This review provides a comprehensive analysis of recent advancements in lower limb exoskeleton systems, focusing on applications, control strategies, hardware architecture, sensing modalities, human-robot interaction, evaluation methods, and technical innovations. The study spans systems developed for gait rehabilitation, mobility assistance, terrain adaptation, pediatric use, and industrial support. Applications range from sit-to-stand transitions and post-stroke therapy to balance support and real-world navigation. Control approaches vary from traditional impedance and fuzzy logic models to advanced data-driven frameworks, including reinforcement learning, recurrent neural networks, and digital twin-based optimization. These controllers support personalized and adaptive interaction, enabling real-time intent recognition, torque modulation, and gait phase synchronization across different users and tasks. Hardware platforms include powered multi-degree-of-freedom exoskeletons, passive assistive devices, compliant joint systems, and pediatric-specific configurations. Innovations in actuator design, modular architecture, and lightweight materials support increased usability and energy efficiency. Sensor systems integrate EMG, EEG, IMU, vision, and force feedback, supporting multimodal perception for motion prediction, terrain classification, and user monitoring. Human–robot interaction strategies emphasize safe, intuitive, and cooperative engagement. Controllers are increasingly user-specific, leveraging biosignals and gait metrics to tailor assistance. Evaluation methodologies include simulation, phantom testing, and human–subject trials across clinical and real-world environments, with performance measured through joint tracking accuracy, stability indices, and functional mobility scores. Overall, the review highlights the field’s evolution toward intelligent, adaptable, and user-centered systems, offering promising solutions for rehabilitation, mobility enhancement, and assistive autonomy in diverse populations. Following a detailed review of current developments, strategic recommendations are made to enhance and evolve existing exoskeleton technologies. Full article
(This article belongs to the Section Actuators for Robotics)
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24 pages, 1185 KiB  
Review
A Comprehensive Review of Elbow Exoskeletons: Classification by Structure, Actuation, and Sensing Technologies
by Callista Shekar Ayu Supriyono, Mihai Dragusanu and Monica Malvezzi
Sensors 2025, 25(14), 4263; https://doi.org/10.3390/s25144263 - 9 Jul 2025
Viewed by 534
Abstract
The development of wearable robotic exoskeletons has seen rapid progress in recent years, driven by the growing need for technologies that support motor rehabilitation, assist individuals with physical impairments, and enhance human capabilities in both clinical and everyday contexts. Within this field, elbow [...] Read more.
The development of wearable robotic exoskeletons has seen rapid progress in recent years, driven by the growing need for technologies that support motor rehabilitation, assist individuals with physical impairments, and enhance human capabilities in both clinical and everyday contexts. Within this field, elbow exoskeletons have emerged as a key focus due to the joint’s essential role in upper limb functionality and its frequent impairment following neurological injuries such as stroke. With increasing research activity, there is a strong interest in evaluating these systems not only from a technical perspective but also in terms of user comfort, adaptability, and clinical relevance. This review investigates recent advancements in elbow exoskeleton technology, evaluating their effectiveness and identifying key design challenges and limitations. Devices are categorized based on three main criteria: mechanical structure (rigid, soft, or hybrid), actuation method, and sensing technologies. Additionally, the review classifies systems by their supported range of motion, flexion–extension, supination–pronation, or both. Through a systematic analysis of these features, the paper highlights current design trends, common trade-offs, and research gaps, aiming to guide the development of more practical, effective, and accessible elbow exoskeletons. Full article
(This article belongs to the Special Issue Sensors and Data Analysis for Biomechanics and Physical Activity)
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19 pages, 1219 KiB  
Article
Control Design for Flexible Manipulator Model with Nonlinear Input and State Constraints Based on Symmetric Barrier Lyapunov Function
by Yukun Song, Yongjun Wu and Yang Chen
Symmetry 2025, 17(7), 1035; https://doi.org/10.3390/sym17071035 - 1 Jul 2025
Viewed by 220
Abstract
Flexible manipulators are widely applied in many fields. Here, the control design for a simplified flexible manipulator model with nonlinear inputs and state constraints is studied. The impact of two inputs and disturbances on the system was considered. One torque input comes from [...] Read more.
Flexible manipulators are widely applied in many fields. Here, the control design for a simplified flexible manipulator model with nonlinear inputs and state constraints is studied. The impact of two inputs and disturbances on the system was considered. One torque input comes from the joint motor, and the other input force comes from the linkage actuator tip. The input constraints of a dead zone are applied to both inputs to the manipulator. To offset the effect of the nonlinear input, we first linearize the dead zone and convert it into a linear-input characteristic and a finite error value. Then, the adaptive rate is designed to compensate for the effects of the nonlinear input. For the state constraints, an adaptive controller is proposed based on a symmetric tangent-type barrier Lyapunov function which can operate under closer constraint conditions, and parameter tunability offers flexibility in balancing the constraints’ tightness and performance. The stability proof ensures that all states are within the given constraint range. The provided simulation results indicate that the system is not sensitive to the initial values, and when the initial values are taken to be between open intervals (−0.4, 0.34), this ensures the stability of the system and does not violate the constraint bounds. Full article
(This article belongs to the Section Mathematics)
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20 pages, 4796 KiB  
Article
A Bionic Knee Exoskeleton Design with Variable Stiffness via Rope-Based Artificial Muscle Actuation
by Shikai Jin, Bin Liu and Zhuo Wang
Biomimetics 2025, 10(7), 424; https://doi.org/10.3390/biomimetics10070424 - 1 Jul 2025
Viewed by 636
Abstract
This paper presents a novel design for a bionic knee exoskeleton equipped with a variable stiffness actuator based on rope-driven artificial muscles. To meet the varying stiffness requirements of the knee joint across different gait modes, the actuator dynamically switches between multiple rope [...] Read more.
This paper presents a novel design for a bionic knee exoskeleton equipped with a variable stiffness actuator based on rope-driven artificial muscles. To meet the varying stiffness requirements of the knee joint across different gait modes, the actuator dynamically switches between multiple rope bundle configurations, thereby enabling effective stiffness modulation. A mathematical model of the knee exoskeleton is developed, and the mechanical properties of the selected flexible aramid fiber ropes under tensile loading are analyzed through both theoretical and experimental approaches. Furthermore, a control framework for the exoskeleton system is proposed. Wearable experiments are conducted to evaluate the effectiveness of the variable stiffness actuation in improving compliance and comfort across various gait patterns. Electromyography (EMG) results further demonstrate that the exoskeleton provides a compensatory effect on the rectus femoris muscle. Full article
(This article belongs to the Special Issue Biorobotics: Challenges and Opportunities)
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25 pages, 10333 KiB  
Article
Design of a Bionic Self-Insulating Mechanical Arm for Concealed Space Inspection in the Live Power Cable Tunnels
by Jingying Cao, Jie Chen, Xiao Tan and Jiahong He
Appl. Sci. 2025, 15(13), 7350; https://doi.org/10.3390/app15137350 - 30 Jun 2025
Viewed by 227
Abstract
Adopting mobile robots for high voltage (HV) live-line operations can mitigate personnel casualties and enhance operational efficiency. However, conventional mechanical arms cannot inspect concealed spaces in the power cable tunnel because their joint integrates metallic motors or hydraulic serial-drive mechanisms, which limit the [...] Read more.
Adopting mobile robots for high voltage (HV) live-line operations can mitigate personnel casualties and enhance operational efficiency. However, conventional mechanical arms cannot inspect concealed spaces in the power cable tunnel because their joint integrates metallic motors or hydraulic serial-drive mechanisms, which limit the arm’s length and insulation performance. Therefore, this study proposes a 7-degree-of-freedom (7-DOF) bionic mechanical arm with rigid-flexible coupling, mimicking human arm joints (shoulder, elbow, and wrist) designed for HV live-line operations in concealed cable tunnels. The arm employs a tendon-driven mechanism to remotely actuate joints, analogous to human musculoskeletal dynamics, thereby physically isolating conductive components (e.g., motors) from the mechanical arm. The arm’s structure utilizes dielectric materials and insulation-optimized geometries to reduce peak electric field intensity and increase creepage distance, achieving intrinsic self-insulation. Furthermore, the mechanical design addresses challenges posed by concealed spaces (e.g., shield tunnels and multi-circuit cable layouts) through the analysis of joint kinematics, drive mechanisms, and dielectric performance. The workspace of the proposed arm is an oblate ellipsoid with minor and major axes measuring 1.25 m and 1.65 m, respectively, covering the concealed space in the cable tunnel, while the arm’s quality is 4.7 kg. The maximum electric field intensity is 74.3 kV/m under 220 kV operating voltage. The field value is less than the air breakdown threshold. The proposed mechanical arm design significantly improves spatial adaptability, operational efficiency, and reliability in HV live-line inspection, offering theoretical and practical advancements for intelligent maintenance in cable tunnel environments. Full article
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16 pages, 2524 KiB  
Article
Design of a Hierarchical Control Architecture for Fully-Driven Multi-Fingered Dexterous Hand
by Yinan Jin, Hujiang Wang, Han Ge and Guanjun Bao
Biomimetics 2025, 10(7), 422; https://doi.org/10.3390/biomimetics10070422 - 30 Jun 2025
Viewed by 431
Abstract
Multi-fingered dexterous hands provide superior dexterity in complex manipulation tasks due to their high degrees of freedom (DOFs) and biomimetic structures. Inspired by the anatomical structure of human tendons and muscles, numerous robotic hands powered by pneumatic artificial muscles (PAMs) have been created [...] Read more.
Multi-fingered dexterous hands provide superior dexterity in complex manipulation tasks due to their high degrees of freedom (DOFs) and biomimetic structures. Inspired by the anatomical structure of human tendons and muscles, numerous robotic hands powered by pneumatic artificial muscles (PAMs) have been created to replicate the compliant and adaptable features of biological hands. Nonetheless, PAMs have inherent nonlinear and hysteresis behaviors that create considerable challenges to achieving real-time control accuracy and stability in dexterous hands. In order to address these challenges, this paper proposes a hierarchical control architecture that employs a fuzzy PID strategy to optimize the nonlinear control of pneumatic artificial muscles (PAMs). The FPGA-based hardware integrates a multi-channel digital-to-analog converter (DAC) and a multiplexed acquisition module, facilitating the independent actuation of 20 PAMs and the real-time monitoring of 20 joints. The software implements a fuzzy PID algorithm that dynamically adjusts PID parameters based on both the error and the error rate, thereby effectively managing the nonlinear behaviors of the hand. Experimental results demonstrate that the designed control system achieves high precision in controlling the angle of a single finger joint, with errors maintained within ±1°. In scenarios involving multi-finger cooperative grasping and biomimetic motion demonstrations, the system exhibits excellent synchronization and real-time performance. These results validate the efficacy of the fuzzy PID control strategy and confirm that the proposed system fulfills the precision and stability requirements for complex operational tasks, providing robust support for the application of PAM-driven multi-fingered dexterous hands. Full article
(This article belongs to the Special Issue Biomimetic Robot Motion Control)
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