Search Results (957)

This study systematically investigates the effects of aging treatment (AT) on the microstructure and properties of Cr/DLC coatings deposited via cathodic arc ion plating onto the surface of ECAP-7075 aluminum alloy. Utilizing a comprehensive approach combining performance tests (nanoindentation, nanoscratch testing, dynamic polarization analysis) with characterization tests (scanning electron microscopy, energy dispersive spectroscopy, X-ray diffraction, and X-ray photoelectron spectroscopy), the synergistic effects of equal channel angular pressing (ECAP) and aging treatment(AT) were elucidated. The results demonstrate that the combined ECAP and AT significantly enhance the coating’s performance. Specifically, AT promotes the precipitation of η’ phase within the 7075 aluminum alloy substrate, increases the size of Cr₇C₃ crystallites in the Cr-based interlayer, improves the crystallinity of the Cr₇C₃ phase on the (060) or (242) crystal planes, and elevates the sp³-C/sp²-C ratio in the diamond-like carbon(DLC) top layer, leading to partial healing of defects and a denser overall coating structure. These microstructural transformations, induced by AT, result in substantial improvements in the mechanical properties (hardness reaching 5.2 GPa, bond strength achieving 15.1 N) and corrosion resistance (corrosion potential increasing to -0.698 V) of the Cr/DLC-coated ECAP-7075 aluminum alloy. This enhanced combination of properties makes these coatings particularly well-suited for high-performance aerospace components requiring both wear resistance and corrosion protection in demanding environments. Full article

Single crystals of the layered EuRECuTe₃ series with RE = Nd, Sm, Tb and Dy are obtained for the first time, completing the series of studies on quaternary tellurides synthesized using the halide flux method. These compounds crystallize in the orthorhombic space group Pnma (no. 62) with unit cell parameters ranging from a = 11.5634(7) Å, b = 4.3792(3) Å and c = 14.3781(9) Å for EuNdCuTe₃ to a = 11.2695(7) Å, b = 4.3178(3) Å and c = 14.3304(9) Å for EuDyCuTe₃. The influence of prismatic polyhedra [EuTe₆₊₁]⁷⁻ structural units on the stabilization of 3d framework composed by 2d layered fragments [RECuTe₃]²⁻, which have a key role in the interlayer interaction, is established. A comparative analysis of structural and magnetic properties dependence on the rare-earth element radius r_i(RE³⁺) in the EuRECuTe₃ series (RE = Sc, Y, Nd–Lu) is carried out. The structural contraction, including decrease in degree of tetrahedral polyhedra distortion, bond lengths shortening and unit cell volume shrinking with increasing r_i(RE³⁺), is established. It is shown that the structural alternation leads to transition from ferromagnetic to ferrimagnetic ordering. It was established that changes in the cationic sublattice have a more significant impact on structural transitions in the series of quaternary tellurides than changes in the anionic sublattice. The electronic structure and elastic and dynamic properties were estimated using ab initio calculations. The exfoliation energy for each compound is obtained by estimation of monolayer ground state energy as a result of structure relaxation. The symmetry and structural properties of monolayer EuRECuTe₃ (RE = Nd, Sm, Tb, Dy) compound are established and the orthorhombic symmetry is obtained with layer group pm2_1b. Full article

At present, most studies in the field of Wire-Friction Stir Additive Manufacturing (W-FSAM) adopt the side wire feeding method. However, the side wire feeding method has problems in that the wire feeding tube occupies working space and the tool is prone to clogging. To address this, this study proposes a Coaxial Wire Feeding-Friction Stir Additive Manufacturing (CWF-FSAM) method. The CWF-FSAM device adopts a structure where a fixed shaft is coaxially nested inside the stirring shaft, and the fixed shaft is machined with through-channels along the circumferential direction for wire feeding, which eliminates the limitation of the wire feeding tube. This study elaborates on the structure of the CWF-FSAM device, then uses 6061 aluminum alloy as the deposition material for additive manufacturing, and conducts characterization and analysis on the microstructure and mechanical properties of the deposited components. The results show that the interlayer bonding of the deposited components is dense without defects. The components exhibit uniform and fine equiaxed grains, with the average grain sizes of the top, middle, and bottom parts being 3.52 µm, 3.35 µm, and 4.07 µm, respectively. In terms of mechanical properties, the tensile strengths of the components along the building direction (BD) and longitudinal direction (LD) both reach 70% of that of the base material (BM) wire. The hardness ranges from 36 HV to 42 HV. In addition, closed-loop components were prepared by continuous counterclockwise deposition using the CWF-FSAM device. The tensile strengths of the overlapping area, straight section, and corner were 124.45 MPa, 125.88 MPa, and 126.95 MPa, respectively. The overall performance of the closed-loop components is uniform and stable, which indicates that the CWF-FSAM-deposited components have good mechanical property isotropy. Full article

This study investigates the microstructure evolution and mechanical properties of DSS2209 duplex stainless steel fabricated via cold metal transfer wire arc additive manufacturing (CMT-WAAM). The as-deposited thin-wall components exhibit significant microstructural heterogeneity along the build height due to thermal history variations. Optical microscopy, SEM-EDS, and EBSD analyses reveal distinct phase distributions: the bottom region features elongated blocky austenite with Widmanstätten austenite (WA) due to rapid substrate-induced cooling; the middle region shows equiaxed blocky austenite with reduced grain boundary austenite (GBA) and WA, attributed to interlayer thermal cycling promoting recrystallization and grain refinement (average austenite grain size: 4.16 μm); and the top region displays coarse blocky austenite from slower cooling. Secondary austenite (γ₂) forms in interlayer remelted zones with Cr depletion, impacting pitting resistance. Mechanical testing demonstrates anisotropy; horizontal specimens exhibit higher strength (UTS: 610 MPa, YS: 408 MPa) due to layer-uniform microstructures, while vertical specimens show greater ductility (elongation) facilitated by columnar grains aligned with the build direction. Hardness ranges uniformly between 225–239 HV. The study correlates process-induced thermal gradients (e.g., cooling rates, interlayer cycling) with microstructural features (recrystallization fraction, grain size, phase morphology) and performance, providing insights for optimizing WAAM of large-scale duplex stainless steel components like marine propellers. Full article

This study investigates the effect of tensile strain during high-temperature carbonization on the microstructural development and mechanical properties of polyacrylonitrile (PAN)-based carbon fibers. The wet-spun stabilized PAN precursor fibers were carbonized at 1400 °C under various tensile draw ratios (0%, 5%, 10%, and 15%), followed by stress-free graphitization at 2400 °C in an argon atmosphere for 1 h to isolate the effects of the carbonization-stage tension. Structural characterization using XRD, 2D-XRD, Raman spectroscopy, and HR-TEM revealed that moderate tensile strain (5–10%) promoted significant improvements in crystallinity, orientation, and graphene layer alignment. Notably, the fiber drawn at 10% performed the best, with a reduced interlayer spacing (d₀₀₂), increased lateral crystallite size (L_a), high orientation factor, and minimal turbostratic disorder. These structural developments translated into the best mechanical properties, including a tensile strength of ~2.44 GPa, a Young’s modulus of ~408.6 GPa, and the highest measured density (1.831 g/cm³). In contrast, excessive strain (15%) induced microstructural defects and reduced performance, underscoring the detrimental effects of overstretching. The findings highlight the critical role of draw control during carbonization in optimizing the structure–property relationships of carbon fibers, offering valuable insight for the design of high-performance fiber processing strategies. Full article

Inverted (p-i-n) CsPbI_xBr_3−x (x = 0~3) perovskite solar cells (PSCs) are of growing interest due to their excellent thermal stability and optoelectronic performance. However, they suffer from severe energy level mismatch and significant interfacial energy losses at the bottom hole transport layers (HTLs). Herein, we propose a strategy to simultaneously enhance the crystallinity of CsPbI_2.85Br_0.15 and facilitate hole extraction at the HTL/CsPbI_2.85Br_0.15 interface by incorporating semiconducting single-walled carbon nanotubes (SWCNTs) onto [2-(3,6-dimethoxy-9H-carbazol-9-yl)ethyl] phosphonic acid (MeO-2PACz) HTL. The unique electrical properties of SWCNTs enable the MeO-2PACz/SWCNT HTL to achieve high conductivity, optimal energy level alignment, and an adaptable surface. Consequently, the defect density is reduced, hole extraction is accelerated, and interfacial charge recombination is effectively suppressed. As a result, these synergistic benefits boost the power conversion efficiency (PCE) from 15.74% to 18.78%. Moreover, unencapsulated devices retained 92.35% of their initial PCE after 150 h of storage in ambient air and 89.03% after accelerated aging at 85 °C for 10 h. These findings highlight the strong potential of SWCNTs as an effective interlayer for inverted CsPbI_2.85Br_0.15 PSCs and provide a promising strategy for designing high-performance HTLs by integrating SWCNTs with self-assembled monolayers (SAMs). Full article

Organic light-emitting diodes (OLEDs) have emerged as a critical battleground in display technology due to their self-emissive and foldable properties. However, the adoption of polyimide (PI) as a flexible substrate material introduces technical challenges, particularly image sticking. This study proposes an interfacial polarization mechanism to explain this phenomenon, confirmed through dielectric and ferroelectric spectroscopy. The results show that introducing an amorphous silicon (α-Si) interlayer significantly improves interface compatibility, increasing the polarization response frequency from 74 Hz to 116 Hz and reducing residual polarization strength from 2.81 nC/cm² to 1.00 nC/cm². Practical tests on OLED devices demonstrate that the optimized structure (PI/α-Si/SiO₂) lowers the image sticking score from 3.46 to 1.67, validating the proposed mechanism. This research provides both theoretical insights and practical solutions for mitigating image sticking in flexible OLED displays. Full article

Additively manufactured continuous fibre-reinforced polymers (CFRPs) offer promising mechanical properties for engineering applications, including aerospace and automotive load-bearing structures. However, challenges such as weak interlayer bonding and low strength compared to traditional composites remain. This paper presents an experimental investigation into the effects of nitrogen (N₂) purging during printing and thermal annealing after printing on the tensile performance of additively manufactured CFRPs. Tensile tests were conducted on Onyx specimens produced by material extrusion and reinforced with continuous carbon fibre filaments (CFF), glass fibre filaments (GFF), or Kevlar fibre filaments (KFF). Results showed that N₂-purging and post-annealing had different effects on the tensile properties of various CFRPs. Particularly, N₂-purging, post-annealing, and their combination enhanced both the Young’s modulus and ultimate tensile strength (UTS) of KFF/Onyx specimens. For GFF/Onyx specimens, both treatments had a minor effect on the Young’s modulus but enhanced UTS. CFF/Onyx specimens exhibited improved Young’s modulus with N₂-purging, while both treatments reduced UTS. The different response of the CFRPs was associated with diverse governing failure mechanisms, as proved by microstructural and fracture surface inspection. Additionally, differential scanning calorimetry (DSC) and X-ray diffraction (XRD) analyses also revealed the thermal behaviour and crystal structures that influence the mechanical properties of CFRPs. Full article

This study investigates the processability—via Fused Deposition Modeling (FDM) 3D printing—and mechanical performance of biocomposites based on polylactic acid (PLA), polybutylene succinate (PBS), and their 50/50 wt% blend, each reinforced with hemp shive at 3 and 5 wt%. Blending PLA with PBS represents a straightforward and encouraging strategy to enhance both the printability and mechanical properties of the individual resins, expanding the range of their potential applications. The addition of hemp shive—a by-product of hemp processing—not only enhances the biodegradability of the composites but also improves their thermo-mechanical performance, as well as aligning with circular economy principles. The rheological characterization, performed on all the systems, evidenced that the PLA/PBS blend possesses viscoelastic properties well suited for FDM, enabling smooth extrusion through the nozzle, good shape stability after deposition, and effective interlayer adhesion. Moreover, the constrain effect of hemp shives within the polymer matrix reduced the extrudate swell, a key factor affecting the dimensional accuracy of the printed parts. Optimal processing conditions were identified at a nozzle temperature of 190 °C and a printing speed of 70 mm/s, providing a favorable compromise between print quality, final performances and production efficiency. From a mechanical perspective, the PLA/PBS blend exhibited an 8.6-fold increase in elongation at break compared to neat PLA, and its corresponding composite showed a ductility nearly three times higher than the PLA-based counterpart’s. In conclusion, the findings of this study provide new insights into the interplay between material formulation, rheological behavior and printing conditions, supporting the development of sustainable, hemp-reinforced biocomposites for additive manufacturing applications. Full article

Tungsten disulfide (WS₂), a two-dimensional layered material with favorable electronic properties, has been explored as a promising negative electrode material for calcium-ion batteries (CIBs). Despite its use in monovalent systems, its performance in divalent Ca²⁺ intercalation remains poorly understood. Herein, a combined theoretical and experimental framework is used to elucidate the electronic mechanisms underlying Ca²⁺ intercalation. Theoretical insights were obtained through density functional theory calculations, incorporating periodic simulations using the Vienna Ab initio Simulation Package, and localized orbital-level analysis using the discrete variational Xα method. These approaches reveal that Ca²⁺ insertion induces significant interlayer expansion, lowers diffusion barriers, and narrows the bandgap compared to Li⁺. Orbital analysis revealed strengthened W–S bonding and diminished antibonding interactions, which may contribute to the improved structural resilience. Electrochemical tests validated these predictions; the CaWS₂ electrode delivered an initial discharge capacity of 208 mAh·g⁻¹ at 0.1C, with 61% retention after 50 cycles at 1C. The voltage profile exhibits a distinct plateau near 0.7 V, consistent with a two-phase-like intercalation mechanism, contrasting with the gradual slope observed for Li⁺. These findings suggest that Ca²⁺ intercalation facilitates both rapid ion transport and enhanced structural robustness. This study offers mechanistic insights into multivalent-ion storage and supports the design of high-performance CIB electrodes. Full article

This study addresses the critical challenges of interfacial stress mismatch, fiber degradation, and unstable clad geometry in manufacturing continuous carbon fiber-reinforced aluminum composites (Cf/Al) via laser cladding, driven by rapid thermal gradients. A dual-ellipsoid heat source-based thermoelastic–plastic finite element model was developed in Abaqus, integrating phase-dependent material properties and latent heat effects to simulate multi-physics interactions during single-track deposition, resolving transient temperature fields peaking at 1265 °C, and residual stresses across uncoated and Ni-coated fiber configurations. The work identifies an optimal parameter window characterized by laser power ranging from 700 to 800 W, scan speed of 2 mm/s, and spot radius of 3 mm that minimizes thermal distortion below 5% through gradient-controlled energy delivery, while quantitatively demonstrating nickel interlayers’ dual protective role in achieving 42% reduction in fiber degradation at 1200 °C compared to uncoated systems and enhancing interfacial load transfer efficiency by 34.7%, thereby reducing matrix tensile stresses to 159 MPa at fiber interfaces. Experimental validation confirms the model’s predictive capability, revealing nickel-coated systems exhibit superior thermal stability with temperature differentials below 12.6 °C across interfaces and mechanical interlocking, achieving interfacial void fractions under 8%. These results establish a process–structure linkage framework, advancing defect-controlled composite fabrication and providing a digital twin methodology for aerospace-grade manufacturing. Full article

This study reports the preparation of benzalkonium chloride-modified montmorillonite (MMT-1227) via a wet chemical method and systematically investigates its structural characteristics and antimicrobial/antifungal properties. The modified montmorillonite was comprehensively characterized using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), thermogravimetric analysis (TGA), and Brunauer–Emmett–Teller (BET) surface area analysis. The results confirmed the successful intercalation of benzalkonium chloride into montmorillonite layers, leading to altered surface morphology, increased interlayer spacing, and enhanced hydrophobicity. Antimicrobial assays demonstrated that MMT-1227 exhibits potent activity against both Gram-negative Escherichia coli and Gram-positive Staphylococcus aureus, with inhibition zone diameters of 15.6 ± 0.2 mm and 17.7 ± 0.2 mm, respectively, and minimum inhibitory concentrations (MIC) of 1 mg/mL and 0.5 mg/mL. When incorporated into latex paint at a mass fraction of 0.3%, MMT-1227 achieved a 99.9% antibacterial rate against both strains after 24 h. Additionally, fungal resistance testing in accordance with GB/T 1741-2020 revealed that the modified paint films completely inhibited the growth of eight common mold strains (e.g., Aspergillus niger, Trichoderma viride), achieving a resistance grade of 0. These findings validate that benzalkonium chloride modification endows montmorillonite with excellent antimicrobial and antifungal properties, highlighting its potential as a high-performance additive for functional coatings and related antimicrobial materials. Full article

Multimaterial 3D printing is transforming the landscape of additive manufacturing, enabling the production of advanced, functional parts with tailored properties for sectors like automotive, aerospace, and engineering. However, achieving strong interlayer adhesion between different polymers remains a significant challenge, limiting the mechanical reliability. This study investigates adhesion properties of widely used materials—polycarbonate (PC), acrylonitrile styrene acrylate (ASA), polylactic acid (PLA), and polyethylene terephthalate glycol (PETG)—and enhances mechanical performance of structural joints through optimized interlayer bonding techniques. Using the Material Extrusion (MEX) method, tensile testing was employed to evaluate the mechanical strength of joints by co-depositing and bonding material layers during the printing process. The results demonstrate that specific material combinations and joint design strategies, particularly increasing the interfacial contact area and applying interlayer bonding pressure, significantly enhance tensile strength. For instance, the strength of PC/PTEG composite joints increased from 15.2 MPa (standard joint) to 29.9 MPa (interlayer bonding strategy), nearly doubling the bond strength. These findings provide valuable insights into the behavior of multimaterial joints and propose practical approaches for improving the durability and functionality of 3D-printed structures. This research lays the groundwork for advancing multimaterial additive manufacturing, with implications for high-performance applications in engineering, aerospace, and beyond. Full article

Pancreatic calculi, a common complication of chronic pancreatitis, significantly contribute to ductal obstruction, increased intraductal pressure, and debilitating abdominal pain. Although endoscopic pancreatic duct stenting alleviates ductal stenosis, conventional stents lack litholytic functionality, limiting their therapeutic efficacy. To address this challenge, we developed a drug-eluting pancreatic duct stent coated with a carboxymethyl chitosan methacrylate (CMCSMA)-based hydrogel utilizing 50% w/v citric acid (CA) as a litholytic agent. Polydopamine (PDA) interlayer was employed to enhance interfacial adhesion between the hydrogel and the stent surface. The CMCSMA hydrogel exhibited favorable physicochemical properties, including rapid gelation, excellent compressive strength (229.2 ± 14.8 kPa), hemocompatibility, and cytocompatibility. In vitro release studies revealed sustained CA release, achieving 66.3% cumulative release within 72 h. The hydrogel-coated stent demonstrated superior litholytic activity, dissolving over 90% of pancreatic calculi within 24 h. These results underscore the potential of CMCSMA-CA hydrogel-coated stents as a biocompatible and effective local drug delivery platform for targeted pancreatic duct litholysis. Full article

Three-dimensional concrete printing (3DCP) is an emerging additive manufacturing technology with increasing application potential in the construction industry, offering advantages such as reduced labor requirements, shortened construction time, and material efficiency. However, structural integrity remains a challenge, particularly due to weak interlayer bonding resulting from the layered manufacturing process. This study investigates the mechanical performance and anisotropy of 3D-printed mineral-based composites with respect to the time interval between successive layers. Specimens were printed with varying interlayer intervals (0, 25, and 50 min) and tested in different loading directions. Flexural, compressive, and tensile strengths (direct and splitting methods) were measured both parallel and perpendicular to the layer orientation. Results showed a clear degradation in mechanical properties with increasing interlayer time, particularly in the direction perpendicular to the layers. Flexural strength decreased by over 25% and direct tensile strength by up to 40% with a 25 min interval. Compressive strength also declined, though less dramatically. Compared to cast specimens, printed elements showed 3–4 times lower compressive strength, highlighting the significant impact of interlayer cohesion. This study confirms that both the time between layers and the loading direction strongly influence mechanical behavior, underlining the anisotropic nature of 3DCP elements and the need for process optimization to ensure structural reliability. Full article