Search Results (189)

Functionally graded multi-material thermoplastic architectures provide a promising route for tailoring viscoelastic energy dissipation through controlled phase contrast and interfacial interactions. However, rational selection of optimal material compositions remains challenging due to competing requirements among stiffness, damping efficiency, thermal stability, and processability. The absence of a quantitative decision framework often limits systematic design of architected polymer systems. This study proposes an Analytic Hierarchy Process (AHP)-based multi-criteria decision model to identify the optimal rigid–elastic thermoplastic composition for enhanced damping performance. Nine performance criteria were considered, including storage modulus, loss factor, damping bandwidth, interfacial adhesion strength, elongation at break, impact resistance, glass transition temperature, thermal stability, and printability. Fourteen alternative material configurations combining different rigid phases, elastomeric interlayers, filler contents, and layer thickness ratios were evaluated. Pairwise comparison matrices were constructed based on experimentally measured thermomechanical data and literature-reported values, and consistency ratios were maintained below 0.1 to ensure decision reliability. Numerical results indicate that a graded PLA/soft-TPU/PLA architecture with optimized layer thickness ratio achieved the highest global priority weight (0.431), outperforming the baseline PLA/TPU system by approximately ~25–30% in overall performance index. Sensitivity analysis confirmed ranking robustness across variations in damping and stiffness weighting factors. The proposed framework establishes a systematic methodology for polymer material selection and multi-material architectural optimization, enabling data-driven design of thermoplastic systems with tunable viscoelastic performance. Full article

The global energy transition and the implementation of carbon capture, utilization, and storage (CCUS) strategies require energy-efficient and scalable CO₂ separation technologies. Mixed-matrix membranes (MMMs), combining polymer matrices with functional inorganic or hybrid nanofillers, have emerged as advanced separation platforms capable of surpassing the conventional permeability–selectivity trade-off observed in neat polymer membranes. This review critically evaluates recent developments in modern hybrid membranes for CO₂ separation from synthetic and industrial gas mixtures, including CO₂/N₂ (flue gas), CO₂/CH₄ (natural gas and biogas upgrading), and syngas systems. Particular emphasis is placed on MMMs incorporating covalent organic frameworks (COFs), metal–organic frameworks (MOFs), graphene oxide (GO), MXenes, transition metal dichalcogenides (TMDs), carbon nanotubes (CNTs), g-C₃N₄, layered double hydroxides (LDH), zeolites, metal oxides, and magnetic nanoparticles. Reported performance ranges include CO₂ permeability (P_CO2) typically between 100 and 800 Barrer, CO₂/N₂ selectivity up to 319, and CO₂/CH₄ selectivity up to 249, depending on filler chemistry, loading, and interfacial compatibility. The mechanisms governing gas transport—molecular sieving, selective adsorption, facilitated transport, and diffusion-pathway engineering—are systematically discussed. Key challenges addressed include filler dispersion, polymer–filler interfacial defects, physical aging, moisture sensitivity, oxidation (particularly in MXenes), and scalability toward industrial membrane modules. Future perspectives focus on sub-nanometer pore engineering, surface functionalization to enhance CO₂ affinity, controlled alignment of 2D nanosheets to promote directional transport, multifunctional core–shell and hollow structures, and the integration of computational modeling and machine learning for accelerated material design. Modern hybrid MMMs are identified as strategically important materials enabling high-efficiency CO₂ separation processes aligned with decarbonization and energy transition objectives. Full article

Myofibrillar protein microgel particles (MMP) are promising Pickering stabilisers due to their structure and delivery potential. However, their fibrous, irregular shape promotes aggregation, limiting practical use. This study investigated the effect of xanthan gum (XG) concentration (0.025–0.4%) on MMP dispersion in water and its role in stabilising Pickering emulsions. FTIR and interaction analysis revealed that hydrophobic interactions dominate between XG and MMP, followed by hydrogen bonding and electrostatic forces. At higher XG concentrations (0.2–0.4%), complex particle size decreased from 5.21 μm to 4.49 μm, the contact angle increased from 57.67° to 77.33°, and a uniform dispersed state was achieved. Although increasing XG gradually reduced the emulsifying activity of MMP, it significantly improved the emulsion stability. Microstructure analysis showed that at low XG concentrations, emulsions exhibited phase separation. Rheological measurements indicated that XG-MMP complexes increased continuous-phase viscosity and shear resistance, enhancing macroscopic stability. In summary, at a critical XG concentration of 0.2%, the emulsion undergoes a transition from aggregation-driven instability to network-mediated stabilisation, achieved through the interfacial layer with spatial confinement by a weak aqueous-phase network. This work provides a theoretical foundation and a practical design strategy for fabricating highly stable, tuneable Pickering emulsions based on protein microgel particles. Full article

To address the surface wear issues of tungsten alloys in die-casting mold applications—where low hardness coupled with severe service conditions involving high-pressure impact from molten metal, thermal cycling, and component counter-friction—this study employed three techniques: laser cladding, plasma spraying, and vacuum surface carburization. Three distinct strengthening coatings were prepared on a tungsten heavy alloy (WHA) substrate. X-ray diffraction (XRD), scanning electron microscopy (SEM), a Vickers hardness tester, and block-on-ring friction and wear tests were employed to characterize the phase composition, microstructure, hardness, and wear resistance of the coatings. The results indicate that all three coatings significantly enhanced the hardness of the substrate, albeit through different strengthening mechanisms. The hardness increase in the laser-clad coating is attributed to the combined strengthening effect of rapid solidification-induced fine grains and dispersed WC particles. The enhanced hardness of the plasma-sprayed coating is due to the intrinsic hardness of WC and its dense layered structure. The carburized layer exhibits the highest hardness, resulting from the continuous WC phase formed via in situ reaction and an interface-free gradient transition with the substrate, which eliminates interfacial weak zones. Under loads of 50 N and 100 N, the plasma-sprayed coating demonstrated the best wear resistance, with wear volumes of 0.16% and 0.18% of that of the substrate, and wear depths of 4.57% and 3.50% of that of the substrate, respectively. It also exhibited the optimal load adaptability, making it a preferred solution for surface strengthening of tungsten alloy die-casting molds. Full article

Nuclear energy has emerged as a crucial technological solution for ensuring energy security and achieving carbon neutrality goals, given its ultra-high energy density and near-zero carbon emissions against the backdrop of rapid socioeconomic development, increasing energy demands, and accelerated global transition toward low-carbon energy structures. As the core component for energy conversion in nuclear reactors, fuel elements critically determine reactor efficiency and safety performance, with the fission product retention capability of silicon carbide layers in multilayer-coated fuel particles having been thoroughly validated through high-temperature gas-cooled reactor irradiation tests. The precise sphericity control of large-sized UO₂ fuel kernels represents a fundamental requirement for enhancing tristructural isotropic (TRISO) fuel particle performance and advancing Generation IV nuclear power plant development. This study presents a sphericity control strategy based on sol–gel processing that synergistically integrates physicochemical regulation of gelling media with multi-field washing flow field optimization. By implementing silicone oil-mediated interfacial tension gradient control, we effectively suppressed gel sphere destabilization while developing an innovative three-phase sequential washing technique involving kerosene washing, anhydrous ethanol interfacial transition, and ammonia solution replacement, which significantly enhanced mass transfer diffusion in stagnant liquid films and revolutionized fuel microsphere washing technology with improved efficiency and quality. Experimental results demonstrate that this integrated approach increases kernel sphericity qualification to 99.8%, reduces washing solution consumption by 79%, and achieves an average sphericity of 1.03. The research establishes a coupling mechanism between gelling media and multi-field washing processes, elucidating the synergistic effect between interfacial tension regulation and washing optimization, thereby providing both theoretical foundations and engineering application basis for the precision manufacturing of high-performance nuclear fuels. Full article

P2/O3-type Ni/Mn-based layered oxides are regarded as promising cathode materials for sodium-ion batteries (SIBs) because of their high energy density. However, their practical application is limited by low initial Coulombic efficiency, sluggish Na⁺ kinetics, transition-metal dissolution/migration and irreversible phase transitions during cycling. Herein, a controlled P2 phase was achieved through elemental ratio regulation, enabling systematic synthesis of a series of Na_xNi_0.4Co_0.1Mn_0.5O₂(x-NCMO) materials with tailored P2/O3 ratios. The optimized composition (x = 0.8), containing 16.6% P2 and 83.4% O3 phases, achieves an optimal phase equilibrium, thereby maximizing the synergistic coupling between the two layered polymorphs. This biphasic architecture demonstrates significantly enhanced Na⁺ transport kinetics and exceptional electrochemical performance, high initial capacity of 168.65 mAh g⁻¹ and excellent rate performance, maintaining 84.88 mAh g⁻¹ at 10 C, outperforming most reported P2/O3 biphasic cathodes. Structural analysis and electrochemical analysis reveal that elemental ratio regulation modulates the TM–O electronic structure, promotes electronic transport, and accelerates Na⁺ migration. These effects collectively reduce polarization, stabilize the structure, and thereby improve rate capability and long-term cycling capacity retention. This work provides an effective design strategy for designing high-performance layered oxide cathodes with improved structural and interfacial stability. Full article

The mechanical performance of Zr–Nb dual-phase alloys is strongly influenced by the metastable β (body-centered cubic, BCC) phase and its crystallographic orientation, yet the underlying deformation mechanisms remain unclear. In this work, molecular dynamics (MD) simulations were conducted to investigate the compressive behavior of nanolayered Zr–Nb alloys with varying loading directions and BCC layer thickness (T_BCC). The results reveal that interfacial coordinated strain governs the activation of various deformation modes. When the loading conditions promote strain compatibility at the interface between the hexagonal close-packed (HCP) and BCC phases, significant plasticity in the BCC phase assists the nucleation of stacking faults (SFs) and the activation of high critical resolved shear stress (CRSS) <c + a> slip systems in the HCP phase, leading to enhanced strength–ductility synergy of the material. In addition, T_BCC induces a non-monotonic peak stress response, with a transition thickness of ~10.96 nm. Below this threshold, stress-induced phase transformation in the BCC phase is the dominant mechanism for strengthening. Above this thickness, increased interlayer spacing enhances dislocation interactions and spatial effects, resulting in improved strain hardening and plastic stability. These findings clarify the competition between transformation-induced and dislocation-mediated strengthening and provide atomic-scale guidance for the microstructural design of high-performance Zr–Nb alloys. Full article

This study investigates the formation mechanism of lactic-acid-derived coatings produced by open-air atmospheric-pressure plasma polymerization. A comparison of nebulization and bubbling precursor-delivery methods using FT-IR and XPS showed that the bubbling method facilitated plasma-assisted chemical bonding, including the possible formation of copper(II) lactate-like interfacial species and the retention of carbonyl-containing functional groups. However, the present dataset does not provide direct, discriminating evidence for a specific metal-lactate interfacial species, and alternative interpretations such as adsorption, oxidation, hydroxylation, or generic oxygenated carbon deposition cannot be excluded. Time-dependent analysis revealed a transition from oxygen-rich functional layers at short plasma exposure to carbon-rich overlayers at longer exposure, suggesting a fragmentation-recombination mechanism that is consistent with the formation of a metal-lactate-like interfacial region and a carbon-rich overlayer, while alternative interpretations related to signal attenuation and non-uniform coverage remain possible. Antibacterial testing revealed that the observed bacterial responses were not attributable to an intrinsic antibacterial property of the deposited films, but were instead strongly dependent on the underlying substrate chemistry and exposure time. C1100 retained the inherent antibacterial activity of copper, SUS430 showed no activity due to the absence of film formation, and SPCC exhibited only a transient effect attributed to lactic-acid-induced local acidification. Overall, the study elucidates the plasma-assisted deposition mechanism of lactic-acid-derived coatings under open-air conditions and highlights the critical role of interface chemistry in achieving stable and substrate-independent functional properties. Full article

Layered nickel-rich cathodes are regarded as promising cathode materials for lithium-ion batteries (LIBs) due to their higher electrochemical capacities and lower cost. However, the development and commercial application of nickel-rich cathodes are severely hindered by significant capacity fading under a high charge cut-off voltage (4.5 V), which arises from interfacial instability and bulk structural degradation during charge–discharge processes. In this study, a two-step double-coating strategy was innovatively adopted to successfully synthesize Al₂O₃/LiBO₂ co-coated LiNi_0.71Co_0.09Mn_0.2O₂ cathode material (denoted as NCM-Al/B). X-ray photoelectron spectroscopy (XPS) verified that Al existed stably in the form of Al³⁺, and B formed B-O-M covalent bonds with transition metals (Ni/Co/Mn), constructing a dual-element synergistic interface. This interface significantly reduced the surface Ni³⁺ content and enhanced the structural stability by suppressing the H₂→H₃ phase transition. The NCM-Al/B material exhibits excellent electrochemical performance: it maintains a remarkable cycling stability with a capacity retention of 91.6% after 100 cycles at 1 C and 25 °C and delivers a discharge capacity of 156.6 mAh·g⁻¹ with a capacity retention of 75.4% after 100 cycles at a high rate of 1 C. This work establishes a chemically driven double-coating strategy and provides a new paradigm for optimizing the performance of high-nickel cathode materials. Full article

The increasing demand for higher energy density in lithium-ion batteries has driven significant interest in layered oxide cathode materials. However, their development is hindered by an inherent trade-off between structural stability and ion transport kinetics. This compromise often manifests as a conflict between achieving high capacity, long cycle life, and excellent rate performance. Consequently, mitigating structural degradation and minimizing interfacial side reactions have emerged as core research priorities. Based on this, this review summarizes the crystal chemistry and key challenges of three main types of layered oxide cathode materials, and critically evaluates two main modification strategies: bulk doping, which enhances performance by regulating the electronic structure and suppressing phase transitions; and surface coating, which builds a protective layer at the particle–electrolyte interface to suppress side reactions and metal dissolution. Looking ahead, in terms of modification, the focus should be on multi-scale co-doping to construct a stable bulk phase structure and multi-functional coating to optimize the interface. Integrating artificial intelligence with high-throughput computation will powerfully enable the pursuit of these advanced modification strategies. This integrated approach may resolve the fundamental contradiction between energy density and stability, thereby paving a new pathway for next-generation lithium-ion batteries. Full article

Ice accretion on aircraft, wind-turbine blades, power networks, civil infrastructure, and exposed sensors poses severe safety risks and economic costs. Passive icephobic surfaces mitigate icing by delaying heterogeneous nucleation, altering droplet impact/solidification and wetting transitions, and/or weakening the ice–substrate bond so that accreted ice sheds under modest aerodynamic, gravitational, or vibrational loads. This review synthesizes recent progress using a unified mechanism framework linking (i) nucleation and early freezing, (ii) droplet dynamics during impact or condensation/frosting, and (iii) ice accretion and removal governed by interfacial fracture. Smooth low-surface-energy coatings, textured (superhydrophobic) surfaces, slippery liquid-infused porous surfaces (SLIPS), and low-interfacial-toughness strategies are critically compared in terms of achievable performance ranges, failure modes, durability limits, fabrication scalability, and test-method dependence. Ice-adhesion measurement approaches (push-off, pull-off/tensile, centrifugal) are assessed and a minimum reporting checklist is provided to improve comparability. Case studies across aviation, wind energy, power infrastructure, sensors, and emerging civil-engineering coatings highlight that durability and scale-dependent failure modes remain the dominant barriers to durable, energy-free icing mitigation. The review concludes with priorities for eco-friendly chemistries, self-healing or renewable layers, standardized testing/reporting, and data-driven (machine learning-assisted) optimization to accelerate translation into durable passive ice-mitigation technologies. Full article

Metal packaging materials remain fundamental across food, beverage, pharmaceutical, cosmetic, and technical sectors owing to their combination of mechanical robustness, total light and gas barrier performance, thermal resistance, and established recyclability. Aluminum alloys, tinplate, tin-free steel (TFS/ECCS), stainless steels, metal–matrix composites (MMCs), and metal–polymer or metal–paper laminates define distinct metal-based packaging architectures whose metallurgical and interfacial design governs forming behaviour, corrosion and migration pathways, coating integrity, and mechanical reliability. In this review, these architectures are examined from a materials- and systems-oriented perspective, linking composition, microstructure, processing routes, and surface engineering to functional performance across rigid, semi-rigid, and flexible formats. The analysis also considers the ongoing transition from bisphenol A (BPA)-based epoxy linings to BPA-free and hybrid coating chemistries, the use of nano-structured metallic and metal-oxide surfaces, and the role of composite laminates in which thin metallic foils are combined with polymeric or paper-based structural layers. These material and architectural aspects are discussed together with safety, regulatory, and circularity considerations that increasingly influence the design and selection of metal-based packaging. Ion migration, coating degradation, and corrosion under realistic storage environments are considered in relation to EU, FDA, ISO, and sector-specific requirements, while attention is also paid to the contrast between well-established closed-loop recycling infrastructures for aluminum and steel and the more complex end-of-life management of coated metals and multilayer laminates. The review provides a unified framework connecting materials selection, metallurgical design, processing, performance, regulatory compliance, and sustainability in metal-based packaging systems. Applications spanning consumer goods, pharmaceuticals, cosmetics, and advanced electronics are integrated to support an overall understanding of how metallic and hybrid metal-based architectures underpin functional reliability and life-cycle sustainability. Full article

Ti₃C₂T_x/Al6061 composites were fabricated via vacuum induction melting, with systematic analysis conducted on their microstructure, mechanical properties, and wear behavior. Findings indicate that Ti₃C₂T_x addition significantly refined the composite grain size. Uniformly dispersed Ti₃C₂T_x particles promoted heterogeneous nucleation, reducing the average grain size by 44.7% compared to the matrix at the optimal 2 wt.% addition. Strong interfacial bonding ensured efficient load transfer, resulting in a 48.4% increase in tensile strength for the 2 wt.% Ti₃C₂T_x/Al6061 composites compared to the matrix alloy, while elongation decreased by 11.7%. Tribological analysis revealed that the wear rate of 2 wt.% Ti₃C₂T_x/Al6061 composites increases with applied load but remained substantially lower than Al6061 under all tested conditions. This excellent wear resistance is attributed to the synergistic effect of the protective mechanically mixed-layers formation and the inherent self-lubrication property of Ti₃C₂T_x during sliding contact. With increasing load, the friction coefficient and tendency for microcracking on the worn surface of the composite increased, and the dominant wear mechanisms transitioned from abrasive and adhesive wear to delamination wear. Full article

MoS₂ acts as a high-performance lubricant, enhancing friction material stability, reducing wear and noise under extreme conditions, and preserving friction pair performance. However, its tendency to decompose and poor matrix wettability make surface modification essential for effective use in Cu-based composites. In this study, comprehensive investigations combining macro-scale and micro-scale friction experiments were conducted to examine the interfacial friction behavior of MoS₂ with different coatings and its tribological effects on copper-based composites under varying braking energy densities. The results indicate that the nickel coating suppressed MoS₂ decomposition, forming a high-strength diffusion interface with the matrix. This enhances the frictional stability and suppresses interfacial defect formation during micro-friction tests. However, the copper coating formed a poor-strength diffusion-reacting interface with matrix, leading to unstable friction at the interface and interface failure. Coating-dependent interfacial properties and micro-friction behaviors lead to varying tribological performance in Cu-based composites with MoS₂ during macro-friction tests. Nickel-plated MoS₂ (MoS₂@Ni) exhibits superior lubrication and frictional stability. The friction coefficients of Cu-based composites with MoS₂@Ni under low, medium and high working conditions are 0.36, 0.3 and 0.24, respectively, which are 6%, 12% and 13% lower than those of copper-plated MoS₂ (MoS₂@Cu). Meanwhile, its friction stability is 0.8, 0.6 and 0.58, respectively. With rising braking energy density, wear in Cu-based composites transitions from ploughing to oxidation and then to delamination. Defective MoS₂@Cu/matrix interfaces intensify delamination wear caused by the unstable fracture of subsurface plastic deformation layer cracks at higher energy density. Full article

The use of aeolian sand as a fine aggregate in concrete production provides a sustainable pathway to valorize abundant aeolian resources while alleviating the global shortage of natural construction aggregates. However, the high ultrafine particle content of aeolian sand results in the formation of highly porous interfacial transition zones (ITZ) between sand particles and cement paste, which is the primary cause of the inherent brittleness and inferior mechanical performance of aeolian sand concrete. To overcome this critical limitation, an alkali-activated surface layer (ASL) was constructed on aeolian sand via 4 mol/L KOH activation. This process induced the surface micro-dissolution of minerals to create high-density active ion sites (specifically Ca²⁺, K⁺, Na⁺, and Fe³⁺). These sites facilitated the precise anchoring of carbon nanotubes (CNTs) through the chemical coordination of single-stranded deoxyribonucleic acid (ssDNA). The influence of the ASL and the ssDNA/CNTs nanocomposite on the ITZ was elucidated through macro-mechanical testing and multi-scale microstructural characterization. Experimental results demonstrated that compressive strength, flexural strength, and compressive energy dissipation increased by 48%, 67%, and 42%, respectively. Microstructurally, the modification promoted a pore refinement mechanism, reducing the proportion of harmful (pores > 0.1 μm) from 51% to 20% and narrowing the ITZ width from 20–40 μm to 10–15 μm (a 67% reduction). The observed performance enhancement is attributed to the synergistic effect of the ASL and ssDNA/CNTs, which transforms the inherently weak ITZ into a chemically reinforced interfacial phase via molecular-scale coordination bonding and optimized stacking of cement hydration products. Full article