Search Results (13)

The corrosion of high-strength steel wires is a key factor impacting the durability and reliability of cable-stayed bridges. In this study, the corrosion pit features on a high-strength steel wire, which had been in service for 27 years, were extracted and modeled using three-dimensional point cloud data obtained through 3D surface scanning. The Otsu method was applied for image binarization, and each corrosion pit was geometrically represented as an ellipse. Key pit parameters—including length, width, depth, aspect ratio, and a defect parameter—were statistically analyzed. Results of the Kolmogorov–Smirnov (K–S) test at a 95% confidence level indicated that the directional angle component (θ) did not conform to any known probability distribution. In contrast, the pit width (b) and defect parameter (Φ) followed a generalized extreme value distribution, the aspect ratio (b/a) matched a Beta distribution, and both the pit length (a) and depth (d) were best described by a Gaussian mixture model. The obtained results provide valuable reference for assessing the stress state, in-service performance, and predicted remaining service life of operational stay cables. Full article

To address the issues of low permeability, clogging susceptibility, and insufficient circumferential bearing capacity of traditional drainage blind pipes behind tunnel linings in water-rich areas, this study proposes a novel curved-mesh circumferential drainage blind pipe specifically designed for such environments. First, through engineering surveys and comparative analysis, the limitations and application demands of conventional circumferential annular drainage blind pipes in highway tunnels were identified. Based on this, the key parameters of the new blind pipe—including material, wall thickness, and aperture size—were determined. Laboratory tests were then conducted to evaluate the performance of the newly developed pipe. Subsequently, the pipe was applied in a real-world tunnel project, where a construction process and an in-service blockage inspection method for circumferential drainage pipes were proposed. Field application results indicate that, compared to commonly used FH50 soft permeable pipes and F100 semi-split spring pipes, the novel curved-mesh drainage blind pipe exhibits superior circumferential load-bearing capacity, anti-clogging performance, and deformation resistance. The proposed structure provides a total permeable area exceeding 17,500 mm², three to four times larger than that of conventional drainage pipes, effectively meeting the drainage requirements behind tunnel linings in high-water-content zones. The use of four-way connectors enhanced integration with other drainage systems, and inspection of the internal conditions confirmed that the pipe remained free of clogging and deformation. Furthermore, the curved-mesh design offers better conformity with the primary support and demonstrates stronger adaptability to complex installation conditions. Full article

A heavy-duty engine is homologated in a test cell. However, starting with Euro VI regulation, the in-service conformity is controlled with the engine installed in the vehicle using portable emission measurement systems (PEMS). In Europe, the application of solid particle number (SPN) PEMS started in 2021 for compression ignition (diesel) vehicles and in 2023 for positive ignition vehicles, thus including those operating with compressed natural gas (CNG). Even though today only particles with sizes > 23 nm are regulated, the Euro 7 proposal includes particles > 10 nm. There are not many studies on the accuracy of the SPN PEMS, especially for heavy-duty applications. In this study, PEMS measuring > 23 and >10 nm from two instrument manufacturers were compared with laboratory-grade instruments. The particle detector of one PEMS was a condensation particle counter (CPC), and of the other a the diffusion charger (DC). The results showed the robustness and good accuracy (40% or 1 × 10¹¹ #/kWh) of the PEMS for ambient temperatures from −7 °C to 35 °C, active regeneration events, different fuels (Diesel B7, HVO, and CNG), different test cycles, cold start or hot engine operations, and high exhaust gas humidity content. Nevertheless, for the DC-based PEMS, sensitivity to pre-charged urea particles was identified, and for the CPC-based PEMS, sensitivity to pressure changes with one vehicle was nnoticed. Nevertheless, the results of this study confirm that the PEMS are accurate enough to measure even the stricter Euro 7 limits. Full article

This paper reviews the recent advances in the management of nitrogen oxide (NOx) emissions from the internal combustion engine of light-duty and heavy-duty vehicles, addressing both technical and legal aspects. Particular focus is devoted to the often-virtuous interaction between new legislation imposing more restrictions on the permitted pollutant emission levels and new technologies developed in order to meet these restrictions. The review begins first with the American and then European directives promulgated in the 1970s, aimed at limiting emissions of pollutants from road transport vehicles. Particular attention is paid to the introduction of the Euro standards in the European Union for light- and heavy-duty vehicles, used as a legal and time frame reference for the evolution of emission aftertreatment systems (ATSs). The paper also describes governmental approaches implemented for the control of pollutant emissions in circulating vehicles, such as market surveillance and in-service conformity. In parallel, it is explained how the gradual introduction of small-scale devices aimed at the NOx control, such as lean NOx traps (LNTs) systems, and, most of all, the selective catalytic reduction (SCR) of NOx, permitted the application to road-transport vehicles of this ATS, originally designed in larger sizes for industrial usage. The paper reviews chemical processes occurring in SCR systems and their advantages and drawbacks with respect to the pollutant emission limits imposed by the legislation. Their potential side effects are also addressed, such as the emission of extra, not-yet regulated pollutants such as, for example, NH₃ and N₂O. The NOx, N₂O, and NH₃ emission level evolution with the various Euro standards for both light- and heavy-duty vehicles are reported in the light of experimental data obtained at the European Commission’s Joint Research Centre. It is observed that the new technologies, boosted by increasingly stricter legal limits, have led in the last two decades to a clear decrease of over one order of magnitude of NOx emissions in Diesel light-duty vehicles, bringing them to the same level as Euro 6 gasoline vehicles (10 mg/km to 20 mg/km in average). On the other hand, an obvious increase in the emissions of both NH₃ and N₂O is observed in both Diesel and gasoline light-duty vehicles, whereby NH₃ emissions in spark-ignition vehicles are mainly linked to two-reaction mechanisms occurring in three-way catalysts after the catalyst light-off and during engine rich-operation. NH₃ emissions measured in recent Euro 6 light-duty vehicles amount to a few mg/km for both gasoline and Diesel engines, whereby N₂O emissions exceeding a dozen mg/km have been observed in Diesel vehicles only. The present paper can be regarded as part of a general assessment in view of the next EU emission standards, and a discussion on the role the SCR technology may serve as a NOx emission control strategy from lean-burn vehicles. Full article

The manufacturers of China VI heavy-duty vehicles were required to conduct in-service conformity (ISC) tests by using a portable emissions measurement system (PEMS). The moving averaging window (MAW) method was used to evaluate the NOx emission required by the China VI emission standard. This paper presented the results of four PEMS tests of a China VI (step B) N3 category vehicle. Our analyses revealed that the real NOx emission of the test route was much higher than the result evaluated by the MAW method. We also found the data produced during the urban section of a PEMS test was completely excluded from the evaluation based on the current required boundary conditions. Therefore, in order to ensure the objectivity of the evaluation, this paper proposed three different evaluation methods. Method 1 merely set the power threshold as 10% for valid MAWs; Method 2 reclassified the MAWs into “Urban MAWs”, “Rural MAWs” and “Motorway MAWs” according to the vehicle speed. Method 3 reclassified the MAWs into “Hot MAWs” and “Cold MAWs” according to engine coolant temperature. The NOx emission evaluation results for Method 1 were not satisfactory, but those for Method 2 and Method 3 were close to the real NOx emission, the errors were all within ±10%. Full article

This paper reports the regulated, unregulated, and particle number emissions from six high-mileage, China-4 compliant, dedicated methanol taxis over the new European driving cycle. Compared to new vehicles, carbon monoxide, total hydrocarbons, and nitrogen oxides emissions from in-use methanol taxis increased by 76.1%, 40.2%, and 179.8%, respectively. Still, they managed to meet China-4, indicating good in-service conformity. In the test fleet, the test vehicles with longer mileage inclined to emit higher carbon monoxide and total hydrocarbons emissions. Formaldehyde emissions from these field-aged taxis ranged from 1.06 to 2.33 mg/km, which were similar to or lower than those from previously reported pre-Euro-5 gasoline vehicles. One of the six test vehicles produced extraordinarily high unburned methanol emissions, which was about ten times higher than the rest of the properly operating vehicles due to possible misfire, suggesting that unburned methanol will be the primary stress for future methanol applications. Compared to the regulated emissions, formaldehyde and unburned methanol emissions deteriorated at faster rates along with catalyst aging. Particle number emissions from these methanol taxis remained low even after high-mileage driving, suggesting the compatibility of methanol fueling in future particle number compliance. Full article

Despite the strengthening of vehicle emissions standards and test methods, nitrogen oxide (NOx) emissions from on-road mobile sources are not being notably reduced. The introduction of real driving emission (RDE) regulations is expected to reduce the discrepancy between emission regulations and actual air pollution. To analyze the effects of RDE regulations on heavy-duty diesel vehicles, pollutants emitted while driving were measured using a portable emission measurement system (PEMS) for Euro 5 and Euro 6 vehicles, which were produced before and after RDE regulations, respectively. NOx emissions were compared as a function of emissions allowance standards, gross vehicle weight (GVW), average vehicle speed, and ambient temperature. NOx emissions from Euro 6 vehicles were found to be low, regardless of GVW; emissions from both vehicular categories increased with a decline in the average speed. To reflect real road driving characteristics more broadly in the RDE test method for heavy-duty vehicles, it is necessary to consider engine power, which is a criterion for classifying effective sections, in the moving average window (MAW) analysis method, as well as including cold start conditions. Full article

On-board portable emissions measurement systems (PEMS) are part of the type approval, in-service conformity, and market surveillance aspects of the European exhaust emissions regulation. Currently, only solid particles >23 nm are counted, but Europe will introduce a lower limit of 10 nm. In this study, we evaluated a 10-nm prototype portable system comparing it with laboratory systems measuring diesel, gasoline, and CNG (compressed natural gas) vehicles with emission levels ranging from approximately 2 × 10¹⁰ to 2 × 10¹² #/km. The results showed that the on-board system differed from the laboratory 10-nm system on average for the tested driving cycles by less than approximately 10% at levels below 6 × 10¹¹ #/km and by approximately 20% for high-emitting vehicles. The observed differences were similar to those observed in the evaluation of portable >23 nm particle counting systems, despite the relatively small size of the emitted particles (with geometric mean diameters <42 nm) and the additional challenges associated with sub-23 nm measurements. The latter included the presence of semivolatile sub-23 nm particles, the elevated concentration levels during cold start, and also the formation of sub-23 nm artefacts from the elastomers that are used to connect the tailpipe to the measurement devices. The main conclusion of the study is that >10 nm on-board systems can be ready for introduction in future regulations. Full article

Portable emissions measurement systems (PEMS) for gaseous pollutants were firstly introduced in the United States regulation to check the in-use compliance of heavy-duty engines, avoiding the high costs of removing the engine and testing it on a dynamometer in the laboratory. In Europe, the in-service conformity of heavy-duty engines has been checked with PEMS for gaseous pollutants since 2014. To strengthen emissions regulations with a view to minimise the differences between on-road and laboratory emission levels in some cases, PEMS testing, including solid particle number (SPN), was introduced for the type-approval of light-duty vehicles in Europe in 2017 and for in-service conformity in 2019. SPN-PEMS for heavy-duty engines will be introduced in 2021. This paper gives an overview of the studies for SPN-PEMS from early 2013 with the first prototypes until the latest testing and improvements in 2019. The first prototype diffusion charger (DC) based systems had high differences from the reference laboratory systems at the first light-duty vehicles campaign. Tightening of the technical requirements and improvements from the instrument manufacturers resulted in differences of around 50%. Similar differences were found in an inter-laboratory comparison exercise with the best performing DC- and CPC- (condensation particle counter) based system. The heavy-duty evaluation phase at a single lab and later at various European laboratories revealed higher differences due to the small size of the urea generated particles and their high charge at elevated temperatures. This issue, along with robustness at low ambient temperatures, was addressed by the instrument manufacturers bringing the measurement uncertainty to the 50% levels. This measurement uncertainty needs to be considered at the on-road emission results measured with PEMS. Full article

Modern (Euro VI) heavy-duty vehicles have significantly lower pollutant emissions than older vehicles. However, there are still concerns regarding the emissions of refuse collection vehicles in cities, because in some cases they may use engines designed for long haulage trucks. For this reason, we tested a diesel Euro VI (step C) refuse collection heavy-duty vehicle, both in the laboratory on a chassis dynamometer and on the road, similar to the regulated in-service conformity cycle, but also with actual refuse collection cycles. Particle number (PN) and gaseous pollutants (NO_x, CO, HC) were measured using a Portable Emissions Measurement System (PEMS). Additionally, in the laboratory we used laboratory grade gaseous, particle number, and FTIR (Fourier-transform infrared spectroscopy) systems to assess the PEMS. For short periods, where the exhaust gas temperature was low for the aftertreatment devices (cold start, some city conditions), the NO_x emissions reached 2000 mg/km. Nevertheless, all pollutants were well below the applicable emissions limits expressed in mg/kWh for all cycles examined (in brackets the ratio to the laboratory limit): NO_x < 400 mg/kWh (0.87), CO < 850 mg/kWh (0.21), HC < 12 mg/kWh (0.08), PN < 2.4×10¹⁰ p/kWh (0.04). To make sure that this will always be the case, future heavy-duty type approval emissions regulations should specifically consider the urban conditions for municipality vehicles, such as refuse trucks. Full article

The recently introduced Real Driving Emissions (RDE) light-duty vehicle emissions regulation requires testing with Portable Emissions Measurement Systems (PEMS) during type approval and in-service conformity. The studies on the accuracy of PEMS today are limited. An inter-laboratory correlation exercise with PEMS took place in Italy in 2017. Eight laboratories measured exhaust emissions from a Golden Euro 6 gasoline vehicle with a Golden PEMS installed in it, along with the individual lab’s own PEMS, following the regulated laboratory method (bags from the dilution tunnel). The data of the exercise were used to estimate the repeatability and reproducibility of the methodology with PEMS. The statistical analysis estimated reproducibility of 2.9% (bags) to 5.5% (lab PEMS) for CO₂, 20–25% for CO (all methods), 23–31% for NO_x (all methods), and 29% (tunnel, Golden PEMS) to 39% (lab PEMS) for particle number. The mean differences of the PEMS to the regulated method were ±1.5 g/km (or ±1%) for CO₂, <16 mg/km (or <5%) for CO, <4 mg/km (or <11%) for NO_x and 1 × 10¹¹ particles/km (40%) for particle number. The results of this study confirm the satisfactory performance of PEMS and the permissible tolerances introduced in RDE regulation. Full article

Real-driving emissions (RDE) testing with portable emissions measurement systems (PEMS) during the type approval and in-service conformity of light-duty vehicles was recently introduced in the European Union legislation. In this paper, three PEMS were compared with laboratory analyzers connected to the tailpipe and the dilution tunnel. The tests were conducted with two Euro 6 vehicles (one gasoline and one diesel) performing the World harmonized Light vehicles Test Cycle (WLTC) and a pre-recorded RDE cycle on a chassis dynamometer. The results showed that the differences of the PEMS gas analyzers compared to the laboratory references were typically within 2% for CO₂ and 5% for NO_x. The CO₂ and NO_x mass emissions were within 10% and 15%, respectively, with only a few exceptions. The exhaust flow rate measurements were within 10% at low speeds (urban conditions), and 5% at higher speeds. These results confirm the legislated permitted tolerances and the 2017 PEMS uncertainty estimates. Full article

Prestressing steel wires are commonly used as reinforcement elements in structures bearing fatigue loads. These wires are obtained by a conforming process called cold drawing, where a progressive reduction of the wire diameter is produced, causing residual stress in the commercial wire. The aim of this paper is to analyze the effect of diverse in-service cyclic loading conditions (cyclic loading and cyclic loading with overload) on such a residual stress field. To achieve this goal, firstly, a numerical simulation of the wire drawing process of a commercial prestressing steel wire was carried out to reveal the residual stress state induced by the manufacture technique. Afterwards, a numerical simulation was performed of the in-service loading conditions of a prestressing steel wire in which the previously calculated residual stress state is included. The analysis of the obtained results shows a significant reduction of the residual stress state of about 50% for common in-service loadings and as high as 90% for certain cases undergoing overloads during cyclic loading. Therefore, an improvement of the mechanical performance of these structural components during their life in-service can be achieved. Full article