Search Results (12)

The influence of molecular structure (acrylonitrile content) and formulation (carbon black and plasticizer dosage) on the rheological and mechanical properties of HNBR composites was systematically studied, with further discussion on ozone resistance and swelling behavior in transformer oil. The results demonstrated that the curing characteristics and rheological behavior of HNBR composites are closely linked to acrylonitrile content, carbon black, and plasticizer levels. Plasticizers significantly reduced the degree of crosslinking and the Payne effect, while fillers had the opposite impact. Fillers increased the modulus at 100% and 200%, reducing elongation at break, whereas plasticizers enhanced elongation at break while lowering the modulus. The effects of fillers and plasticizers on tensile strength were relatively minor. Both exhibited different influences on mechanical properties at various aging temperatures. Compression set testing revealed that under a 125 °C hot air environment, the compression set was less than 30%, while at −30 °C in cold air, it exceeded 60%. In a 125 °C hot transformer oil environment, the compression set ranged between 30% and 60%. Oil resistance tests indicated that HNBR composites with higher acrylonitrile content showed lower mass change rates in transformer oil, with further reduction achieved by increasing the plasticizer or filler content. Due to their excellent performance and resistance to ozone cracking, HNBR composites have significant potential for applications in high-altitude power grids and military-grade rubber sealing products. Full article

Safety and reliability are the major challenges to face for the development and acceptance of hydrogen technology. It is therefore crucial to deeply study material compatibility, in particular for tribological components that are directly in contact with hydrogen. Some of the most critical parts are sealing materials that need increased safety requirements. In this study, the fretting behavior of several elastomer materials were evaluated against 316L stainless steel in an air and hydrogen environment up to 10 MPa. Several grades of cross-linked hydrogenated acrylonitrile butadiene (HNBR), acrylonitrile butadiene (NBR) and ethylene propylene diene monomer rubbers (EPDM) were investigated. Furthermore, aging experiments were conducted for 7 days under static conditions in 100 MPa of hydrogen followed by rapid gas decompression. Fretting tests revealed that the wear of these compounds is significantly affected by the hydrogen environment compared to air, especially with NBR grades. After the aging experiment, the friction response of the HNBR grades is characterized by increased adhesion due to elastic deformation, leading to partial slip. Full article

In this study, we investigated how high-temperature, high-pressure hydrogen affects the optical properties of three kinds of sealing rubber (chloroprene rubber, ethylene propylene diene monomer, and acrylonitrile butadiene rubber) using pulsed terahertz waves. The optical properties of the rubber samples were analyzed before and after exposure to hydrogen (80 °C and 200 bar) for 72 h. The results showed that the terahertz waves had a shorter time delay and a lower signal intensity for all rubber types. The exposure response intensity, refractive index, and absorption rate also changed in the frequency domain. Raman and Fourier transform infrared spectroscopy were used for comparison, and a few peak shifts were observed. However, the Raman spectra had low signal quality, and the laser damaged the specimen. The study demonstrates that terahertz waves can be used as a non-contact non-destructive testing technique to evaluate the changes in sealing rubbers after hydrogen exposure. Full article

The purpose of this paper was to examine the possibility of producing new blends of hydrogenated acrylonitrile-butadiene and chloroprene rubbers (HNBR/CR) unconventionally cross-linked with silver(I) oxide (Ag₂O), and to investigate the physicomechanical properties of the obtained materials. From the obtained results, it can be concluded that HNBR/CR composites were effectively cured with Ag₂O, which led to interelastomer reactions, and the degree of binding of HNBR with CR was in the range of 14–59%. The rheometric and equilibrium swelling studies revealed that the cross-linking progress depended on the weight proportion of both elastomers, and the degree of cross-linking was greater with more content of chloroprene rubber in the tested blends. Interelastomer reactions occurring between HNBR and CR improved the homogeneity and miscibility of the tested compositions, which was confirmed by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM) analyses. The tensile strength and hardness of the obtained HNBR/CR/Ag₂O vulcanizates proportionally increased with the content of CR, while the tear strength showed an inverse relationship. The obtained new, unconventional materials were characterized by significant resistance to thermo-oxidative factors, which was confirmed by the high aging factor. Full article

Styrene-butadiene (SBR) and acrylonitrile-butadiene (NBR) rubber blends with tetramethyl thiuram disulfide (TMTD) and tetramethyl thiuram monosulfide (TMTS) accelerators and environmentally friendly plasticizers, obtained from PET recycling and biobased resources (LA/PG/PET/EG/LA), were prepared. The mechanical properties of the obtained rubber products were tested and compared with those of commercial dioctyl terephthalate (DOTP). TMTS was prepared by simple and efficient one-pot synthesis from dimethylamine, carbon disulfide, potassium cyanide, and ammonium chloride as catalysts in recycled isopropanol/water azeotrope as solvent. In a comparative study, methoxide, ethoxide, iodide, and amide ions were also used. The two-step reaction mechanism of TMTS synthesis involves the oxidation of the amine salt of dimethyldithiocarbamic acid to TMTD by hydrogen peroxide and sulfur elimination from the TMTD disulfide bond. Potassium cyanide appears to be the most efficient nucleophile. The simplicity of operation, mild reaction conditions, solvent recycling, high yields, and applicability to the industrial level are the advantages of this process. Shore hardness, tensile strength, and compression test results of vulcanized blends before and after aging showed similar properties for both accelerators, while somewhat better results were obtained with LA/PG/PET/EG/LA plasticizer. Full article

The co-pyrolysis of various biomasses mixed with two types of plastic waste was investigated in this study. Mixture M1 consisted of 30% m/m styrene–butadiene rubber (SBR), 40% m/m polyethylene terephthalate (PET), and 30% m/m polypropylene (PP). M2 consisted of 40% m/m PET, 30% m/m PP, and 30% m/m acrylonitrile–butadiene–styrene copolymer (ABS). The SBR, ABS, and PP used in this study were from the automotive industry, while the PET originated from scrap bottles. Co-pyrolysis was performed using wood biomass, agricultural biomass, and furniture trash. Thermal treatment was performed on samples from room temperature to 400 or 600 °C at a heating rate of 10 °C/min under N₂ at a flow rate of 3 dm³/min. Based on the findings of the experiments, an acceptable temperature was found for the fixed-bed pyrolysis of biomass–plastic mixtures with varying ratios, and the raw materials were pyrolyzed under the same conditions. The composition of the derived gaseous fraction was investigated. The co-pyrolysis studies and variance analysis revealed that combining biomass with plastic materials had a good influence on the gaseous fraction, particularly in the presence of 6.6–7.5% v/v hydrogen and a lower heating value of 15.11 MJ/m³. This type of gaseous product has great potential for use as a replacement for coke oven gas in metallurgy and other applications. Full article

Aramid nanofibers (ANFs) were successfully produced by deprotonation of Kevlar fiber followed by grafting epichlorohydrin in dimethyl sulfoxide solution. The ANFs were then incorporated into carboxylated acrylonitrile butadiene rubber (XNBR) by means of latex blending, followed by vulcanization. The interaction between ANFs and XNBR, and the effects of ANFs on the mechanical strength, dielectric properties, and thermal stability of ANF/XNBR nanocomposites were investigated. The results revealed that hydrogen bonding and covalent bonding interactions existed between ANFs and the XNBR matrix and played a critical role in the reinforcement of ANFs to XNBR nanocomposites. After adding 5 phr (parts per hundred rubber) of ANFs, the XNBR nanocomposite exhibited a significant improvement in mechanical properties, namely a 182% increase in tensile strength and a 101% increase in tear strength. In addition, the dielectric constant and thermal properties of ANF/XNBR also increased dramatically. ANFs may thus make an ideal candidate for high-performance rubber materials. Full article

Rubber materials play a key role in preventing hydrogen gas leakage in high-pressure hydrogen facilities. Therefore, it is necessary to investigate rubber materials exposed to high-pressure hydrogen to ensure operational safety. In this study, permeation, volume swelling, hydrogen content, and mechanical characteristics of acrylonitrile butadiene rubber (NBR), ethylene propylene diene monomer (EPDM), and fluorocarbon (FKM) samples exposed to pressures of 35 and 70 MPa were investigated. The results showed that the volume recovery and hydrogen desorption behavior of EPDM with the highest permeation were fast whereas those of FKM with the lowest permeation were slow. The volume of NBR with the highest hydrogen content expanded after decompression. In contrast, FKM swelled the most despite having the lowest hydrogen content. After exposure to high-pressure hydrogen, the compression set (CS) slightly increased due to internal cracks, but the tensile strength decreased significantly with increasing pressure despite the absence of cracks in the fracture area of all tensile specimens. It was concluded that the decrease in tensile strength is closely related to the volume increase because of the relationship between the relative true strength and the volume ratio. Full article

In a high-pressure hydrogen environment, the sealing rubber material is swelled by hydrogen, and the mechanical and tribological properties are reduced, causing various problems in the sealing performance. The focus of this study was the effect of the filler type and content on the tribological characteristics of rubber after exposure to high-pressure hydrogen. Acrylonitrile butadiene rubber specimens were exposed to high-pressure hydrogen at 96.6 MPa, and the change in the amount of wear with time after exposure was observed. The wear test was performed using a pin-on-disc ball tip to measure the amount of wear before and after hydrogen exposure of the materials under fixed revolutions per minute and normal load. Scanning electron microscopy was used to observe the wear track and cross section of the specimen to examine the changes in the wear mechanism after hydrogen exposure and to analyze the wear mechanism for each filler. The results of this study are expected to contribute to the evaluation of the tribological properties of the sealing materials used in hydrogen environments. Full article

Dielectric elastomers (DEs) represent a class of electroactive polymers that deform due to electrostatic attraction between oppositely charged electrodes under a varying electric field. Over the last couple of decades, DEs have garnered considerable attention due to their much-coveted actuation properties. As far as the precise measurement systems are concerned, however, there is no standard instrument or interface to quantify various related parameters, e.g., actuation stress, strain, voltage and creeping etc. In this communication, we present an in-depth study of dielectric actuation behavior of dielectric rubbers by the state-of-the-art “Dresden Smart Rubber Analyzer” (DSRA), designed and developed in-house. The instrument allowed us to elucidate various factors that could influence the output efficiency of the DEs. Herein, several non-conventional DEs such as hydrogenated nitrile rubber, nitrile rubber with different acrylonitrile contents, were employed as an electro-active matrix. The effect of viscoelastic creeping on the prestrain, molecular architecture of the matrices, e.g., nitrile content of nitrile-butadiene rubber (NBR) etc., are also discussed in detail. Full article

The aim of this paper was the detailed investigation of the properties of one-shot bulk polymerized thermoplastic polyurethanes (TPUs) produced with different processing temperatures and the properties of thermoplastic dynamic vulcanizates (TDVs) made by utilizing such in situ synthetized TPUs as their matrix polymer. We combined TPUs and conventional crosslinked rubbers in order to create TDVs by dynamic vulcanization in an internal mixer. The rubber phase was based on three different rubber types: acrylonitrile butadiene rubber (NBR), carboxylated acrylonitrile butadiene rubber (XNBR), and epoxidized natural rubber (ENR). Our goal was to investigate the effect of different processing conditions and material combinations on the properties of the resulting TDVs with the opportunity of improving the interfacial connection between the two phases by chemically bonding the crosslinked rubber phase to the TPU matrix. Therefore, the matrix TPU was synthesized in situ during compounding from diisocyanate, diol, and polyol in parallel with the dynamic vulcanization of the rubber mixture. The mechanical properties were examined by tensile and dynamical mechanical analysis (DMTA) tests. The morphology of the resulting TDVs was studied by atomic force microscopy (AFM) and scanning electron microscopy (SEM) and the thermal properties by differential scanning calorimetry (DSC). Based on these results, the initial temperature of 125 °C is the most suitable for the production of TDVs. Based on the atomic force micrographs, it can be assumed that phase separation occurred in the TPU matrix and we managed to evenly distribute the rubber phase in the TDVs. However, based on the SEM images, these dispersed rubber particles tended to agglomerate and form a quasi-continuous secondary phase where rubber particles were held together by secondary forces (dipole–dipole and hydrogen bonding) and can be broken up reversibly by heat and/or shear. In terms of mechanical properties, the TDVs we produced are on a par with commercially available TDVs with similar hardness. Full article