Search Results (47)

The burgeoning crisis of plastic waste accumulation necessitates innovative approaches towards sustainable packaging solutions. Polylactic acid (PLA), a leading biopolymer, emerges as a promising candidate in this realm, especially for environmentally friendly packaging. PLA is renowned for its compostable properties, offering a strategic avenue to mitigate plastic waste. However, its dependency on specific industrial composting conditions, characterized by elevated temperatures, humidity, and thermophilic microbes, limits its utility for household composting. This study aims to bridge the research gap in PLA’s recyclability and explore its feasibility in mechanical recycling processes. The research focuses on assessing the mechanical characteristics of PLA and PLA-based composites post-recycling. Specifically, we examined the effects of two extrusion methods—conical and parallel—on PLA and its composites containing 20 wt.% basalt fibers (BF). The recycling process encompassed repeated cycles of hot melt extrusion (HME), followed by mechanical grinding to produce granules. These granules were then subjected to injection moulding (IM) after 1, 3 and 5 recycling cycles. The tensile properties of the resulting IM-produced bars provided insights into the material’s durability and stability. The findings reveal that both PLA and PLA/BF composites retain their mechanical integrity through up to 5 cycles of mechanical recycling. This resilience underscores PLA’s potential for integration into existing recycling streams, addressing the dual challenges of environmental sustainability and waste management. The study contributes to the broader understanding of PLA’s lifecycle and opens new possibilities for its application in eco-friendly packaging, beyond the limits of composting. The implications of these findings extend towards enhancing the circularity of biopolymers and reducing the environmental footprint of plastic packaging. Full article

As the severe environmental impacts of plastic pollution demand determined action, the European Union (EU) has included recycling at the core of its policies. Consequently, evolving jurisdiction now aims to achieve a recycling rate of 65% for non-PET plastic bottles by 2040. However, the widespread use of post-consumer high-density polyethylene (rPE-HD) recyclates in household chemical containers is still limited by PP contamination, poor mechanical properties, and low environmental stress cracking resistance (ESCR). Although previous studies have explored the improvement of regranulate properties through additives, few have examined whether reducing the variety of extrusion blow-moulded PE-HD packaging could offer similar benefits. Therefore, two sorted fractions of rPE-HD hollow bodies were processed into regranulates under industrial conditions, including hot washing, extrusion, and deodorisation. Subsequently, both materials underwent comprehensive characterisation regarding their composition and performance. The opaque material, which was sourced from milk bottles in the UK, exhibited greater homogeneity with minor impurities, leading to improved ductility and melt strain hardening at moderate strain rates compared to the mixed material stream, which contained approximately 2.5% PP contamination. However, both rPE-HD recyclates exhibited similar short-term creep behaviour, relatively low strain hardening moduli, and were almost devoid of inorganic particles. Considering the sum of the investigated properties, melt blending with suitable virgin material is likely one of the most effective options to maximise regranulate utilisation in hollow bodies, followed by recycling-oriented packaging design (e.g., for efficient sorting), and the employment of advanced sorting technology. Full article

A novel series of biocomposites was prepared through the utilisation of hot-pressing and blending methods, utilising bamboo particles of varying sizes and a zein solution. The influence of particle size and the parameters of hot pressing on the mechanical properties of the composites was investigated through the application of an alkali solution to pre-treat the bamboo particles and the employment of ultra-high pressure to pre-handle the zein solution. Four response surface models were established to optimise the processing parameters based on mechanical testing experiments and quadratic regression analysis. The influencing factors were moisture content, press temperature, and press time, and the responses were modulus of rupture (MOR), modulus of elasticity (MOE), tensile strength (TS) and 2 h thickness swelling rate (2h-TSR). The findings indicated that the TS of composites reached a maximum value of 17.5 MPa with a bamboo particle size of 40 mesh; the MOR and MOE of composites reached a maximum value of 28.72 MPa and 2669.75 MPa when the bamboo particle size was 60 mesh; regarding the 2h-TSR of composites the lowest value of 5.8% was obtained for 80-mesh bamboo particle size. The optimum moulding process parameters were obtained with moisture content ranging from 14% to 16%, press temperature ranging from 170 °C to 175 °C, and press time ranging from 12 min to 15 min, respectively. Full article

This paper presents the effect of hot-chamber HPDC (high-pressure die casting) process parameters on the porosity, mechanical properties, and microstructure of AM60 magnesium alloy. To reduce costs, a Taguchi design of the experimental method was used to optimise the HPDC process. Six parameters set at two levels were selected for optimisation, i.e., piston speed in the first phase, piston speed in the second phase, molten metal temperature, piston travel, mould temperature, and die-casting pressure (the pressure under the piston). Signal-to-noise (S/N) ratios were used to quantify the present variations. The significance of the influence of the HPDC parameters was assessed using statistical analysis of variance (ANOVA). The results showed that the die-casting pressure had the most significant influence on the porosity of the AM60 alloy. Moreover, piston speed in the first phase, second phase, and die-casting pressure had the most important effects on tensile strength. It is well known that porosity determines the mechanical properties of die castings; however, in AM60 alloy, changes in the HPDC parameters also contribute to microstructural changes, mainly through the formation of Externally Solidified Crystals. Full article

In the hostile and challenging environment of the Paraguayan Chaco, the wild carob pods (Neltuma spp.) are a valuable vegetable resource that provides nutrition and significant economic opportunities for the local populations by means of carob flour production. However, the microbiological quality of the carob flour is limited due to the manual gathering. The main objective of this investigation is to find an efficient disinfectant and its minimum application level to obtain microbial stability in carob flour. The microbial load (total mesophilic aerobes, moulds, and yeasts, Escherichia coli, Staphylococcus aureus, and Salmonella spp.) of the flour obtained by disinfection with citric acid (1 and 3%) and sodium hypochlorite (1 and 3%) was compared. Drying tests were carried out at time intervals of 2, 4, 6, and 7 h on whole carob pods to obtain flour in a hot air circulating tray type dryer, and humidity was used as a response variable in a thermobalance (desirable humidity < 5%). A combined process of disinfection with 3% citric acid and hot air circulating tray-type drying for 7 h at 60 °C is proposed to obtain an innocuous carob flour of high microbiological quality. Full article

In this paper, issues related to the technology of compound castings composed of two parts, i.e., the working layer and the supporting part, made of X46Cr13 high-chromium steel and EN-GJL-HB 255 grey cast iron, respectively, in a liquid–solid system by pre-installing a monolithic insert in the mould cavity are presented. As a part of the research, the mechanism of formation of transitional zones in the bonding area of the above-mentioned two alloys was identified and described. It was shown that the phenomenon that determines the formation of a permanent bond between the joined materials is the transport of C and heat from the “high-carbon and hot” material of the supporting part poured into the mould in the form of liquid cast iron to the “low-carbon and cold” material of the working layer placed in the form of a steel monolithic insert inside the mould cavity. In the paper, the suitability of the compound castings technology developed for use in the coke industry is also presented. Full-size high-chromium steel–grey cast iron compound casting plates designed for the coke quenching car lining were positively verified in real coke plant operating conditions. Full article

This paper presents research results on biocomposites made from a combination of extruded apple pomace (EAP) and potato starch (SP). The aim of this work was to investigate the basic properties of biocomposites obtained from extruded apple pomace reinforced with potato starch. The products were manufactured by hot pressing using a hydraulic press with a mould for producing samples. The prepared biocomposites were subjected to strength tests, surface wettability was determined, and a colour analysis was carried out. A thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), and cross-sectioning observed in a scanning electron microscope (SEM) were also performed. The obtained test results showed that the combination of apple pomace (EAP) and starch (SP) enabled the production of compact biocomposite materials. At the same time, it was found that each increase in the share of starch in the mixture for producing biocomposites increased the strength parameters of the obtained materials. With the highest share of starch in the mixture, 40%, and a raw material moisture content of 14%, the material had the best strength parameters and was even characterised by hydrophobic properties. It was also found that materials with a high content of starch are characterised by increased temperature resistance. The analysis of SEM microscopic photos showed well-glued particles of apple pomace, pectin, and gelatinised starch and a smooth external structure of the samples. Research and analyses have shown that apple pomace reinforced only with the addition of starch can be a promising raw material for the production of simple, biodegradable biocomposite materials. Full article

Thermoplastic polymers are widely used in industry to generate parts with reasonable production costs, lightweight, chemical stability, sustainability, and recyclability compared to other materials such as metals, metalloids, or even thermoset polymers. The innovative additive manufacturing (AM) techniques, e.g., fused deposition modelling (FDM), can be used to fabricate thermoplastic products with complex geometries and specific properties. However, the mechanical integrity of those FDM-printed plastic parts can be greatly impacted by a phenomenon named material anisotropy. In this study, an experimental study on a popular 3D printing polymer material—acrylonitrile butadiene styrene (ABS)—is performed to determine how FDM process parameters affect the mechanical properties of the printed ABS parts. This study uniquely concentrates on investigating mechanical anisotropy in FDM-printed ABS, delving into a combination of key printing parameters for a comprehensive exploration. Meanwhile, a finite-element-based numerical analysis is also utilised to numerically evaluate the influences of infill percentage and build orientations on the mechanical properties of the 3D-printed ABS materials for comparison. It generates a better understanding of material anisotropy and helps to find the optimal FDM process parameters to print high-quality ABS parts and may attract industrial interests in transitioning from traditional ABS part production methods such as injection moulding or hot pressing to additive manufacturing. Full article

Life cycle assessment (LCA) is used to evaluate the environmental load of fibre composite manufacturing technologies in the shipyards industry in a frame of the Fibre4Yards (Horizon 2020) project. This paper is focused on the LCA of fibre-reinforced polymer (FRP) technologies used to produce all elements of the floating unit, i.e., the conventional vacuum infusion technology for the deck panel and adaptive mould process for superstructure panels, ultraviolet (UV) curved pultrusion process for the production of stiffeners, hot stamping technology for brackets, and three-dimensional (3D) printing and automatic tape placement (ATP) for pillars. Environmental impact was assessed based on standard indicators: Global Warming Potential, water consumption, and fossil resource scarcity. The results indicate that the total carbon footprint of analysed FRP technologies is mainly produced by the type of the materials applied rather than by the amount of energy consumed during the process. Full article

The purpose of this paper is to evaluate the properties of Ethiopian bamboo fibre polymer composites as headliners in the automobile industry. Bamboo fibres are developed using the roll milling technique, and bamboo fibre epoxy composites (BFEPCS) are developed using a compression mould and a hot press machine. The mechanical properties are measured based on the recommended procedure of the ASTM. In total, 40% of the volume fraction of fibres is used to produce polymer composites. An accurate evaluation of its mechanical properties is thus critical for predicting its behaviour during a vehicle’s interior impact assessment. Conventional headliner materials are heavier, non-biodegradable, expensive, and non-sustainable during processing compared to the currently researched materials. Three representatives of bamboo plants are harvested in three regions of bamboo species, three groups of ages, and two harvesting months. Two-year-old bamboo fibres have the highest mechanical properties of all ages, and November has a higher mechanical properties compared to February. Inji-bara and Kom-bolcha have the highest and lowest mechanical properties, respectively. BFEPCs have high mechanical properties compared to BFPPCs. The mechanical properties of the current research findings have higher measured values compared to Jute felt PU, CFPU, GFMPU, BFPP, BFEP, PP foam, and TPU. The flexural strength of BFPCs has higher properties compared to their tensile strength. Ethiopian bamboo fibres and their polymer composites have the best mechanical properties for the composite industry, which is used for headliner materials in the automobile industry, compared to conventional headliner materials. Full article

Cymbopogan citratus fibre (CCF) is an agricultural waste plant derived from a natural cellulosic source of fibre that can be used in various bio-material applications. This paper beneficially prepared thermoplastic cassava starch/palm wax blends incorporated with Cymbopogan citratus fibre (TCPS/PW/CCF) bio-composites at different CCF concentrations of 0, 10, 20, 30, 40, 50 and 60 wt%. In contrast, palm wax loading remained constant at 5 wt% concentration using the hot moulding compression method. TCPS/PW/CCF bio-composites were characterised in the present paper via their physical and impact properties. The addition of CCF significantly improved impact strength by 50.65% until 50 wt% CCF loading. Furthermore, it was observed that the inclusion of CCF resulted in a little decrement in biocomposite solubility compared to neat TPCS/PW biocomposite from 28.68% to 16.76%. Water absorption showed higher water resistance in the composites incorporating 60 wt.% fibre loading. The TPCS/PW/CCF biocomposites with different fibre contents had 11.04–5.65% moisture content, which was lower than the control biocomposite. The thickness of all samples decreased gradually with increasing fibre content. Overall, these findings provide evidence that CCF waste can be utilised as a high-quality filler in biocomposites due to its diverse characteristics, including improving the properties of biocomposites and strengthening their structural integrity. Full article

Botrytis cinerea is a necrotrophic model fungal plant pathogen that causes grey mould, a devastating disease responsible for large losses in the agriculture sector. As important targets of fungicides, membrane proteins are hot spots in the research and development of fungicide products. We previously found that membrane protein Bcest may be closely related to the pathogenicity of Botrytis cinerea. Herein, we further explored its function. We generated and characterised ΔBcest deletion mutants of B. cinerea and constructed complemented strains. The ΔBcest deletion mutants exhibited reduced conidia germination and germ tube elongation. The functional activity of ΔBcest deletion mutants was investigated by reduced necrotic colonisation of B. cinerea on grapevine fruits and leaves. Targeted deletion of Bcest also blocked several phenotypic defects in aspects of mycelial growth, conidiation and virulence. All phenotypic defects were restored by targeted-gene complementation. The role of Bcest in pathogenicity was also supported by reverse-transcriptase real-time quantitative PCR results indicating that melanin synthesis gene Bcpks13 and virulence factor Bccdc14 were significantly downregulated in the early infection stage of the ΔBcest strain. Taken together, these results suggest that Bcest plays important roles in the regulation of various cellular processes in B. cinerea. Full article

This study investigated the capability of honeycomb core structures made of kenaf fibre-reinforced polylactic acid (PLA) composite. Two types of kenaf fibre were used in this study, these being woven kenaf and non-woven cotton/kenaf. Initially, the corrugated shape panel was manufactured using a hot moulding compression method. The panel was then cut into corrugated strips, bonded together using epoxy resin to form the honeycomb core structure, and balsa wood used as their skins. The effects of core height and crosshead displacement rate were investigated. The honeycomb core consisted of 20 mm, 30 mm and 40 mm core heights, and the crosshead displacement rate ranged from 2 mm/min to 500 min/min. Of all the samples, core structure with a height of 20 mm tested at 500 mm/min offered the highest value of compressive strength and specific energy absorption, which were 6.23 MPa and 12.36 kJ/kg, respectively. It was also discovered that the core height and loading rate have significant effects on the mechanical properties of the kenaf/PLA honeycomb core structure. Full article

Infections affecting the superficial keratinized layer of the skin, nails, and hair are referred to as dermatophytosis and dermatomycoses, which constitute the most common type of fungal infection that affects people. This clinical ailment has a prevalence of between 30 and 60% and is more common in India’s hot, muggy, tropical climate. Examining the prevalence of superficial mycoses (SM), their clinical symptoms, and the fungal species that were identified as the disease-causing agents were the main objectives of the current study. This study comprised 250 clinically confirmed patients with SM who visited our dermatology department over the course of a year. Skin scrapings, nail clippings, and hair samples were gathered, mounted, and cultured using KOH. Macroscopic examination of culture, tease mount, and phenotypic tests were used to identify the species. The age group of 11–20 years (29%) had the highest prevalence of SM out of the 250 clinically verified cases of the condition that were included in our study, followed by 21–30 years (20%) and 31–40 years (18%). Candida albicans, dermatophytes, and non-dermatophytic moulds were the three most prevalent fungal isolates. The most typical dermatophyte isolate was T. rubrum, which was primarily found in Tinea corporis (TCo), Tinea cruris (TCr), and Tinea faciei (TFa). T. mentagrophytes was the second most frequent isolate. According to our investigation, it was determined that non-dermatophytic moulds constitute a significant contributor to the development of SM in addition to dermatophytes. Full article

High-aluminium steels contain a significant amount of aluminium. The reaction between Al in the liquid steel and SiO₂ in lime-silica-based mould powders during the continuous casting process of high Al steel causes chemical compositional changes in the mould powders, subsequently affecting the surface quality of slabs. In order to solve the aforementioned problem, lime-alumina-based mould powders have been developed, which can lead to an increase in the surface quality of cast slabs by inhibiting steel/slag interaction. However, the mould slag tends to crystallise easily, which leads to a deterioration of the mould lubrication. In view of this aspect, it is important to develop and optimize lime-alumina-based mould powders to meet the requirements of continuous casting of high-aluminium steels. In this study, the changes in crystallinity, viscosity and melting temperature of lime-alumina-based mould powders with the effects of increasing the CaO/Al₂O₃ ratio have been observed through STA (Simultaneous Thermal Analysis), HSM (Hot Stage Microscopy), XRD (X-ray Diffraction), IPT (Inclined Plate Test) and rotational viscometer. The crystallisation behaviour of these mould powders was evaluated by generating CCT (continuous cooling transformation) diagrams. Additionally, the changes in steel chemistry have also been analysed using XRF (X-ray fluorescence) and ICP (Inductively Coupled Plasma Mass Spectrometer). The results of these analyses demonstrated that crystallinity of lime-alumina-based mould powder is increased while the initial crystallisation temperature and viscosity are decreased by CaO/Al₂O₃ additions. However, the degree of steel/slag interaction decreases with an increase in Al₂O₃ content. Full article