Search Results (310)

In this study, a femtosecond laser beam is delivered to metal wire targets to generate suprathermal electron jets reaching energies of several hundreds of keV. During the process, it is observed that the mirror-imaging distribution of the beam focus with respect to the surface of the target displays highly asymmetric features and different dynamic responses. Especially, the exterior focus exhibits an extraordinary polarity reversal of the macroscopic current, while the interior focus behaves ordinarily. The former is attributed to the strong field at the focal point outside the surface, causing the secondary ionization and driving electrons back to the target, thereby reshaping the distribution of these high-energy hot electrons and the morphology of plasma jets. A numerical model is proposed to simulate the experimental observation and interpret the unexpected phenomenon. Furthermore, the particle-in-cell algorithm is also implemented to verify the results and present more details. This study seeks to emphasize the role of focal position in regulating the photoemission process, which may offer a fresh perspective for research in laser–material interactions and dynamics. Full article

The thermal conductivity of thermal insulation materials is a critical parameter for assessing energy efficiency and performance in building, industrial, and aerospace applications. This study combined numerical simulation, parameter inversion optimization and experimental measurement to evaluate the transient hot-wire method for measuring the thermal conductivity of expanded polystyrene (EPS) foam. Using a nickel wire as the hot wire, the effects of various parameters—including wire length and width, heating power, Kapton film thickness and end effect—were systematically analyzed through finite element analysis and Bayesian optimization algorithm. Following the simulation and inversion conclusions, a series of hot-wire sensors with a fixed length of 30 mm and widths of 25 μm, 50 μm, 100 μm, 150 μm, and 200 μm were fabricated for experimental validation. Measurement results were compared against a reference value obtained by the guarded hot plate method. It was found that the sensor with a length of 30 mm and a width of 100 μm demonstrated optimal performance among the configurations tested, with deviations between the experimental measurements and the reference value remaining within approximately ±1.5%. Full article

Corrosion resistance of steel wires can be achieved through several approaches, one of the most established being hot-dip galvanizing. The effectiveness of anticorrosive protection of a galvanized wire is considered to depend not only on the galvanizing process itself, namely bath composition, temperature, and immersion duration—but also on the post-galvanizing wiping method, which ultimately determines the final thickness and uniformity of the zinc coating. This study describes and quantifies the resulting parameters of the Zn layer, systematically comparing two technical variants. Four parameters were analyzed to characterize the coating: the effective thickness of the constituent layers, their morphology (examined by SEM), their compositional profile (EDX mapping), and their microhardness. To comprehensively assess the influence of the wiping method on the anticorrosion performance of the galvanized wire, the final corrosion tests, fifth in the sequence, will be conducted in a salt fog environment using an Erichsen chamber, in accordance with standardized procedures. Full article

Accurate reproduction of deterministic gusts in wind tunnels is essential for studying unsteady aerodynamics and aeroelastic response in aircraft, uninhabited aerial vehicles, and wind turbines. This work presents the design, experimental characterization, and numerical modelling of a low-speed gust generator based on oscillating vanes, capable of producing high-amplitude gusts in strongly unsteady flow regimes. Cross-flow hot-wire measurements are combined with time-accurate computational fluid dynamics simulations to analyze gust formation and propagation. Classical ‘1-cos’ gusts are shown to exhibit pronounced negative velocity peaks associated with start–stop vortex shedding. A modified vane motion protocol is proposed that significantly reduces the negative peak factor while preserving a substantial gust ratio over a wide range of reduced frequencies. Measurements are supplemented with computational fluid dynamics (CFD) simulations. The CFD study included 2D and 3D URANS as well as higher fidelity DES simulations. Flow-field analysis reveals that secondary variations in gust angle arise from nonlinear interactions between vortices shed by adjacent vanes and are influenced by wind-tunnel confinement. The results provide physical insight into the limitations of oscillating-vane gust generators and guidance for the design of high-fidelity gust-generation systems. Full article

Polishing pad conditioners are of critical importance in chemical mechanical polishing (CMP), acting as a key determinant of CMP efficiency and an indispensable consumable in the polishing process. In addition to acid–alkali resistance and outstanding stability, stringent requirements are also imposed on the physical properties of conditioners, including high hardness and wear resistance. Diamond films, with their exceptional comprehensive performance, can satisfactorily fulfill these demanding specifications. In this work, to investigate the bonding strength and wear resistance of diamond films deposited on a silicon carbide (SiC) substrate, four groups of diamond films with distinct processing parameters were synthesized via hot wire chemical vapor deposition (HWCVD) on SiC substrates. Nano-scratch tests were employed to characterize the bonding strength at the diamond film/SiC substrate interface, while wear tests under humid conditions with a 500 g load, accompanied by in-depth analysis of the associated wear mechanisms, were conducted. The results demonstrate that diamond films exhibit tremendous application potential as CMP pad conditioners in CMP processes. Full article

Arc welding techniques for applying austenitic stainless steel cladding to low-carbon steels are common. Cladding enhances surface properties, increases corrosion resistance, improves product performance, extends service life, and reduces maintenance costs associated with surface corrosion. The hot-wire gas tungsten arc welding (HW-GTAW) method offers several benefits, making it appealing for cladding applications. This research investigates the use of HW-GTAW to clad low-carbon steels with super-austenitic stainless steel, examining macro and microstructures, mechanical strength, corrosion resistance, and wear performance. Two conditions were tested: one without a hot-wire, called CW-GTAW (cold-wire), and one with a hot-wire, called HW-GTAW. The HW-GTAW process reduced the dilution rate, thereby benefiting cladding. Microstructural analysis showed that both conditions exhibited elongated columnar dendrites in the heat-affected zone and a shallow region of equiaxed dendrites near the surface. The HW-CL condition displayed slight improvements in corrosion and wear resistance, but both samples outperformed the uncoated base material. These findings support the expanded application of super austenitic stainless steels and HW-GTAW in cladding processes. Full article

Temporary ground anchors are widely used to provide anchorage for winches, tensioners, and guy wires during power transmission construction. In mountainous terrain, the drilling efficiency is limited, and conventional cement-grouted rock anchors are typically abandoned after use, causing resource waste and local environmental disturbances. This study proposes a plate–umbrella composite recyclable rock anchor in which a hinged umbrella head can unfold and retract within an end-plate sleeve to mobilize slab-bearing resistance under pull-out. A composite grouting scheme (epoxy mortar plus hot-melt adhesive) combined with resistive heating enables component recovery after service. Field pull-out/recovery trials and ABAQUS simulations were conducted to evaluate load–displacement behavior, recovery feasibility, and key influencing factors (embedment length and drilling/tension angle combinations). Compared with a conventional end-plate anchor of the same short embedment length (1 m), the proposed anchor achieved a markedly higher ultimate capacity and smaller displacement. Angle mismatch between the drilling and tension directions caused substantial capacity loss, highlighting the need for alignment control in practice. Parametric simulations further indicate stable performance across representative weathered granite conditions. The proposed system provides a promising approach for efficient and reusable temporary anchorage in mountainous transmission projects. Full article

Additive manufacturing (AM) of aluminium by solid-state routes offers a promising pathway to overcome the limitations of fusion-based processes, such as porosity and hot cracking. This study investigates the potential of wire-based friction stir additive manufacturing (W-FSAM) as an innovative solid-state process. A test specimen made of EN AW-1050 was fabricated and characterised using mechanical testing as well as optical and electron microscopy. Microstructural characterisation revealed a fully consolidated, pore-free build with fine equiaxed grains and partial dynamic recrystallisation (DRX). The average grain size decreased from 13.4 µm near the substrate to 9.7 µm at the top, reflecting the variation in cumulative thermal exposure along the build height. A homogeneous hardness distribution (21.2 HV) and smooth interlayer interfaces were observed. Tensile tests in the travel direction yielded an ultimate tensile strength of approximately 85 MPa and an elongation exceeding 60%, while high-cycle fatigue tests demonstrated a fatigue strength of about 30 MPa at $2\times {10}^6$ cycles ($R=0.1$) with ductile fracture features. The results confirm that W-FSAM enables the production of fine-grained, defect-free CP-Al structures whose mechanical properties, in terms of strength and ductility, exceed those of the reference material. Thus, W-FSAM represents a promising solid-state additive manufacturing route for the production of high-performance CP-Al components. Full article

Stack-driven ventilation is one of the key forms of natural ventilation. Yet, it has rarely been tested at full scale, even though such studies offer critical evidence for validating simplified theoretical models. To investigate stack-driven ventilation experimentally, a full-scale Future Home house was tested under controlled laboratory conditions in an environmental chamber at Energy House 2.0, in the absence of wind and with a stable indoor–outdoor temperature difference. The indoor air was heated to 35 °C, while the surrounding chamber was maintained at 15 °C. Subsequently, six windows were opened simultaneously for 24 h, three on the ground floor and three on the first floor. Air velocities were measured at each opening with hot-wire probes and converted into volumetric flow rates. The total inflow averaged 1.19 m³/s compared with a theoretical prediction of 1.93 m³/s, indicating systematic overestimation by the stack effect equation. A back-calculation suggested a discharge coefficient of 0.37 instead of 0.60. The cooling energy from natural ventilation was quantified and evaluated for its capability to reduce internal air temperature in overheating conditions. The findings increase the understanding of buoyancy-driven ventilation, while underlining the need to calibrate simplified equations against experimental data. Full article

This work focuses on wire arc additive manufacturing for the rapid prototyping of shell-type parts such as sealed containers/capsules required in the manufacturing of metal components using hot isostatic pressing (HIP) of powder. The selected material was AISI 316L. The automatic generation step of robot trajectories from the CAD design of the part to be manufactured was addressed first. The mechanical and metallurgical properties of WAAM samples were then evaluated. Finally, a hollow cylindrical capsule manufactured by WAAM was used for the HIP sintering of powder to demonstrate the relevance of the hybrid technology. The main results are as follows: 1. The Ultimate Tensile Strength (UTS) of AISI 316L WAAM samples was measured be-19 tween 540 MPa (longitudinal direction) and 600 MPa (transverse direction). 2. The as-manufactured WAAM parts present a residual (δ) ferrite content of 5–7%. 3. HIP processing permitted to reset a fully austenitic structure within the WAAM wall/shell. 4. The grain size was found to be coarser in the WAAM walls and finer in the core of the part (made of sintered powder). Finally, the suggested hybrid process may become an alternative technology for the manufacture of medium-size metal components in the nuclear industry. Full article

This work presents a fused-filament fabrication (FFF) hot end that combines an unrestricted-rotation C-axis with a rectangular-slot nozzle and an induction-heated melt sleeve. The architecture replaces the popular resistive cartridge and heater block design with an external coil that induces eddy-current heating in a thin-walled sleeve, threaded to the heat break and nozzle, reducing thermal mass and eliminating wired sensors across the rotating interface. A contactless infrared thermometer targets the nozzle tip; the temperature is regulated by frequency-modulating the inverter around resonance, yielding stable control. The hot end incorporates an LPBF-manufactured nozzle, which transitions from a circular inlet to a rectangular outlet to deposit broad, low-profile strands at constant layer height while preserving lateral resolution. The concept is validated on a desktop Cartesian platform retrofitted to coordinate yaw with XY motion. A twin-printer testbed compares the proposed hot end against a stock cartridge-heated system under matched materials and environments. With PLA, the induction-heated, rotating hot end enables printing at 170 °C with defect-free flow and delivers substantial reductions in job time (22–49%) and energy per part (9–39%). These results indicate that the proposed approach is a viable route to higher-throughput, lower-specific-energy material extrusion. Full article

Pipeline insulation is critical for energy-efficient building heating systems, as moisture ingress significantly degrades thermal performance and increases energy losses. This study experimentally evaluated how quality characteristics of mineral wool affect the thermal performance of pipe insulations (wired mats) at temperatures ranging from 20 °C to 85 °C with moisture content up to 12% by weight. Thermal conductivity measurements were performed on two representative samples using the “guarded hot pipe” and direct water injections. Thermal conductivity measurements confirmed the expected increase with rising temperature and moisture content for both samples. In a dry state, quality parameters have practically no effect on the thermal conductivity (0.036–0.041 W∙m⁻¹·K⁻¹). In a low-temperature regime, the inferior quality sample (Sample A) at a maximum moisture content of 12% exhibited thermal conductivity of 0.042 W∙m⁻¹·K⁻¹, and the sample with the best hydrophobic treatment (Sample B) had a thermal conductivity of 0.050 W∙m⁻¹·K⁻¹. At an elevated temperature at a moisture content of 12%, Sample A and Sample B had thermal conductivity of 0.077 W∙m⁻¹·K⁻¹, and 0.109 W∙m⁻¹·K⁻¹, respectively. The results suggest that highly hydrophobic materials are advantageous only in high-temperature applications where rapid moisture removal occurs after short-term ingress, providing critical data for optimizing insulation selection and improving energy conservation in heating networks. Full article

The riblet surface is a passive turbulence drag reduction technology with promising aerospace application prospects. To investigate the drag reduction effects of riblets under flow conditions more representative of actual aircraft surfaces, this study establishes an adverse pressure gradient environment at moderate-to-high Reynolds numbers. Symmetrically arranged two testing plates with riblets’ surface and smooth surface, hot-wire anemometry is employed to measure the skin friction drag of both plates to get a direct measurement of the drag reduction rate. And the drag reduction mechanism is analyzed through burst events detection and coherent structure’s inclination angle. The measurement results indicate that the adverse pressure gradient itself leads to a reduction in wall friction, and the turbulent boundary layer velocity profile deviates from the standard logarithmic law, rendering the Clauser chart method unsuitable for estimating the friction velocity. The adverse pressure gradient contributes positively to the drag reduction rate of riblets, while the increase in Reynolds number in this experiment has no substantial effect. For the near wall structures, their asymmetrical movement of ejection and sweep and investigated by VITA. The significant decrease in burst frequency and increase in coherent structure inclination angle in the turbulent boundary layer over the riblet surface are identified as the primary reasons for reduced wall friction, with these changes being particularly pronounced under adverse pressure gradient conditions. Full article

Piezoelectric synthetic jet actuators typically struggle to generate high-speed jets at low driving frequencies due to the coupling effect between jet frequency and jet intensity. This limitation to some extent restricts their application in flow control within low-speed flow fields. To address this issue, this study presents two methods of signal modulation. The effects of driving signal modulation on dual synthetic jet actuator (DSJA) characteristics were experimentally investigated. A laser displacement meter was used to measure the central point amplitude of the piezoelectric diaphragm, while the velocity at the exit of the DSJAs was measured using a hot-wire anemometer. The effects of signal modulation on the amplitude of the piezoelectric diaphragm, the maximum jet velocity, and the frequency domain characteristics of the dual synthetic jet (DSJ) were thoroughly analyzed. Experimental results demonstrate that driving signal modulation can enhance jet velocity at relatively low driving frequencies. The modulated DSJ exhibits low-frequency characteristics, rendering it suitable for flow control applications that require low-frequency jets. Furthermore, the coupling effect between jet frequency and jet intensity in the piezoelectric DSJA is significantly alleviated. Starting from the vibration displacement of the piezoelectric transducer (PZT), this paper systematically elaborates on the corresponding relationship between PZT displacement and the peak velocity at the jet outlet, and the “low-frequency and high-momentum jet generation method based on signal modulation” proposed herein is expected to break through the momentum–frequency coupling limitation of traditional piezoelectric dual-stenosis jet actuators (DSJAs) and enhance their application potential in low-speed flow control. Full article

The present study aims to experimentally investigate pool boiling heat transfer characteristics, such as critical heat flux (CHF) and boiling heat transfer coefficient (BHTC), of pure distilled water (d-H₂O) and functionalised graphene nanoplatelet (f-GnPs)–d-H₂O nanofluids using a nichrome (Ni-Cr) test wire as the heating element. The distilled water (dH₂O) and GnP (5–10 nm and 15 µm, Cheap Tubes, USA) were chosen as the base fluid and nanomaterial, respectively. The GnP was chemically functionalized and dispersed in dH₂O using a probe sonicator. The nanofluids were characterized by measuring the zeta potential distribution and pH to ensure stability on day 1 and day 10 following preparation. The results show that the zeta potential values range from −31.6 mV to −30.6 mV, while the pH values range from 7.076 to 7.021 on day 1 and day 10, respectively. The novelty of the present study lies in the use of f-GnPs with a controlled size and stable nanofluid, confirmed through zeta potential and pH analysis, to determine the heat transfer behaviour of a Ni-Cr test wire under pool boiling conditions. The pool boiling heat transfer characteristics, such as CHF and BHTC, were observed using the fabricated pool boiling heat transfer test facility. Initially, the dH₂O and f-GnP–dH₂O nanofluids were separately placed in a glass container and heated using a pre-heater to reach their saturation point of 100 °C. The electrical energy was gradually increased until it reached the critical point of the Ni-Cr test wire, i.e., the burnout point, at which it became reddish-yellow hot. The CHF and BHTC were predicted from the experimental outputs of voltage and current. The results showed an enhancement of ~15% in the CHF at 0.1 vol% of f-GnPs. The present study offers a method for enhancing two-phase flow characteristics for heat pipe applications. Full article