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Keywords = high-temperature high-pressure cavitation

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14 pages, 2084 KiB  
Article
Optimized High-Pressure Ultrasonic-Microwave-Assisted Extraction of Gingerol from Ginger: Process Design and Performance Evaluation
by Yang Zhang, Siyi Yang, Wensi Li, Xiaoyan Li, Xiangqin Lai, Xiang Li, Wuwan Xiong and Bo Zhang
Processes 2025, 13(7), 2149; https://doi.org/10.3390/pr13072149 - 6 Jul 2025
Viewed by 425
Abstract
This study employed high-pressure ultrasonic-microwave-assisted extraction (HP-UMAE) to extract gingerols from ginger. The extraction yield and total polyphenol content of the extracts were determined. Their antioxidant activity was assessed by DPPH and ABTS radical scavenging assays, and compared with extracts obtained by leaching [...] Read more.
This study employed high-pressure ultrasonic-microwave-assisted extraction (HP-UMAE) to extract gingerols from ginger. The extraction yield and total polyphenol content of the extracts were determined. Their antioxidant activity was assessed by DPPH and ABTS radical scavenging assays, and compared with extracts obtained by leaching extraction, reflux extraction, ultrasonic-assisted extraction (UAE), microwave-assisted extraction (MAE), and ultrasonic-microwave-assisted extraction (UMAE). The results demonstrated that HP-UMAE achieved the highest extraction yield and the strongest ABTS radical scavenging activity among the evaluated methods. Furthermore, HP-UMAE extracts exhibited the highest concentrations of key gingerol constituents: 6-gingerol (14.29 mg/L), 8-gingerol (0.38 mg/L), 10-gingerol (1.95 mg/L), and 6-shogaol (4.32 mg/L). This enhanced efficacy is attributed to the synergistic combination of ultrasonic cavitation and microwave-induced thermal effects under elevated pressure. This synergy creates conditions promoting cellular wall disruption, facilitating the release of intracellular components, while concurrently enhancing solvent penetration and gingerol solubility. Scanning electron microscopy (SEM) analysis confirmed the significant structural damage inflicted on ginger cell walls following HP-UMAE treatment. The process parameters for HP-UMAE were optimized using single-factor experiments. The optimal extraction conditions were determined as follows: microwave power 800 W, ultrasonic power 1000 W, liquid-to-solid ratio 55:1, and temperature 100 °C (corresponding pressure 2 MPa). Under these optimized parameters, the extraction yield and ABTS radical scavenging rate reached their peak performance, yielding values of 4.52% and 43.23%, respectively. Full article
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20 pages, 2995 KiB  
Article
Hydrodynamic Cavitation-Assisted Hydrothermal Separation: A Pathway for Valorizing Lignocellulosic Biomass into Biopolymers and Extractives
by Md. Bayazid Ahmed and Souman Rudra
Processes 2025, 13(7), 2041; https://doi.org/10.3390/pr13072041 - 27 Jun 2025
Viewed by 725
Abstract
Lignocellulosic biomass is a sustainable renewable resource for producing biopolymers, chemicals, and high-value compounds. This study proposes a biomass valorization concept that combines hydrodynamic cavitation (HC) and hydrothermal separation (HTS) to produce high-value products. Aspen Plus software was used in this study to [...] Read more.
Lignocellulosic biomass is a sustainable renewable resource for producing biopolymers, chemicals, and high-value compounds. This study proposes a biomass valorization concept that combines hydrodynamic cavitation (HC) and hydrothermal separation (HTS) to produce high-value products. Aspen Plus software was used in this study to develop the first simulation-driven integration of HC and HTS for biomass valorization in the biorefinery concept. The overall separation efficiency and component yield for standalone HC and HTS processes agreed with the experimental data. The findings from the simulation results indicate that the coupled processes yielded a significant enhancement in overall separation efficiency. This coupling resulted in a 24.5% increase compared to a single HC process and 16.75% higher efficiency than a single HTS process for sugarcane bagasse. The sensitivity analysis showed that incrementing HTS temperature and reaction time results in higher component yield and overall separation efficiency. The increase in the S/L ratio demonstrated a higher component yield in the process downstream, whereas the efficiency remained approximately the same. The effect of the HTS pressure was negligible on component yield and overall separation efficiency. Moreover, this study identified the optimal process parameters of the coupled process. At the optimal condition, quadratic models showed an overall separation efficiency of 79.41 ± 2.71% for the HC-HTS coupled process. This approach promises superior biomass utilization over traditional processes, minimizing waste and environmental impact while expanding the potential applications of biomass. Full article
(This article belongs to the Special Issue Process Intensification towards Sustainable Biorefineries)
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25 pages, 8015 KiB  
Article
Fluid–Structure Coupling Analysis of the Vibration Characteristics of a High-Parameter Spool
by Haozhe Jin, Haotian Xu, Jiongming Zhang, Chao Wang and Xiaofei Liu
Fluids 2025, 10(4), 105; https://doi.org/10.3390/fluids10040105 - 21 Apr 2025
Cited by 1 | Viewed by 727
Abstract
High-performance control valves are essential components in power plants. High-parameter control valves are specialized valves for controlling high-pressure, high-flow, high-temperature, and highly corrosive media. Control valve performance is critical for the stable operation of power plants. The multi-stage counter-flow passage is a common [...] Read more.
High-performance control valves are essential components in power plants. High-parameter control valves are specialized valves for controlling high-pressure, high-flow, high-temperature, and highly corrosive media. Control valve performance is critical for the stable operation of power plants. The multi-stage counter-flow passage is a common structure in pressure-reducing control valves, effectively mitigating cavitation and erosion on the valve walls. However, in practice, vibration issues in multi-stage passage valves are particularly pronounced. This study employs FSI (fluid–structure interaction) to simulate the vibration characteristics of multi-stage passages. Flow field data for the multi-stage passage are obtained through FLUENT software. A time-frequency analysis of the lift coefficient in the multi-stage passage flow field was performed. The vibration characteristics of the valve core’s inlet and outlet surfaces were studied using Transient Structural software. The results show that when high-pressure fluid passes through the valve core’s passage, it undergoes buffering, steering, and rotating motions, leading to a gradual pressure drop and generating resistance and lift. These phenomena are primarily caused by vortex shedding in the flow field, with the dominant frequency observed to be approximately 5400 Hz. Additionally, as the valve core progresses through the P1 phase at the inlet and the P2 phase at the outlet, the vibration intensity gradually decreases, reaching a minimum in the sixth phase, before increasing and peaking in the final stage. Analysis of the flow field characteristics within the valve core passage reveals the significant impact of vortex shedding on the valve core’s vibration and lift. Phase analysis of the valve core’s vibration intensity further clarifies its behavioral changes at different operational stages. These findings help optimize the design of multi-stage buffering valve cores, improving their performance and stability. Full article
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17 pages, 5034 KiB  
Article
Orchard Microclimate Control as a Way to Prevent Kiwifruit Decline Syndrome Onset
by Claudio Mandalà, Francesco Palazzi, Grazia Federica Bencresciuto, Carmela Anna Migliori, Cristina Morabito, Chiara Morone, Luca Nari, Stefano Monaco and Laura Bardi
Plants 2025, 14(7), 1049; https://doi.org/10.3390/plants14071049 - 28 Mar 2025
Viewed by 580
Abstract
A syndrome called “Kiwifruit Decline Syndrome” (KiDS) affects kiwifruit in several Mediterranean areas, causing growth arrest and wilt that rapidly progress to desiccation, scarce root growth, absence of fibrous roots, brown soft-rotting areas, and cortical detachment from the central cylinder. The origin is [...] Read more.
A syndrome called “Kiwifruit Decline Syndrome” (KiDS) affects kiwifruit in several Mediterranean areas, causing growth arrest and wilt that rapidly progress to desiccation, scarce root growth, absence of fibrous roots, brown soft-rotting areas, and cortical detachment from the central cylinder. The origin is considered multifactorial, and a correlation with hydraulic conductance impairment caused by a high vapor pressure deficit (VPD) and temperature was detected. In this work, over-tree micro-sprinkler irrigation and shading nets were tested to protect leaves from overheating and locally decrease VPD. Leaf gas exchanges, leaf temperature, stem water potential, stem growth, root starch content, root xylem vessel diameter, density, and vulnerability to cavitation were assessed. A positive effect of over-tree irrigation associated with shading was observed: lower leaf temperature, higher stem water potential, stomatal conductance, and photosynthesis were detected; moreover, root starch content was higher in the summer. Narrow xylem vessel diameters were observed, indicating a long-term adaptation to rising VPD for lower vulnerability to cavitation, in all plants, but higher diameter, lower density, and higher vulnerability index indicated lower plant water stress under over-tree irrigation associated with shading. These results indicate that microclimate control by proper agronomic management can protect kiwifruit from climate stress, decreasing the risk of KiDS onset. Full article
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21 pages, 50829 KiB  
Article
Strengthening the Cavitation Resistance of Cylinder Liners Using Surface Treatment with Electroless Ni-P (ENP) Plating and High-Temperature Heat Treatment
by Wenjuan Zhang, Hao Gao, Qianting Wang, Dong Liu and Enlai Zhang
Materials 2025, 18(5), 1087; https://doi.org/10.3390/ma18051087 - 28 Feb 2025
Cited by 1 | Viewed by 698
Abstract
As internal combustion engines (ICEs) develop towards higher explosion pressures and lower weights, their structures need to be more compact; thus, the wall thickness of their cylinder liners is reducing. However, intense vibrations in the cylinder liner can lead to coolant cavitation and, [...] Read more.
As internal combustion engines (ICEs) develop towards higher explosion pressures and lower weights, their structures need to be more compact; thus, the wall thickness of their cylinder liners is reducing. However, intense vibrations in the cylinder liner can lead to coolant cavitation and, in severe cases, penetration of the liner, posing a significant reliability issue for ICEs. Therefore, research on cylinder liner cavitation has attracted increasing interest. Gray cast iron is widely used in cylinder liners for its hardness and wear resistance; however, additional surface plating is necessary to improve cavitation resistance. This study developed a novel surface-modification technology using electroless Ni-P plating combined with high-temperature heat treatment to create cylinder liners with refined grains, low weight loss rate, and high hardness. The heat-treatment temperature ranged from 100 to 600 °C. An ultrasonic cavitation tester was used to simulate severe cavitation conditions, and we analyzed and compared Ni-P-plated and heat-treated Ni-P-plated surfaces. The findings showed that the combination of Ni-P plating with high-temperature heat treatment led to smoother, more refined surface grains and the formation of cellular granular structures. After heat treatment, the plating structure converted from amorphous to crystalline. From 100 to 600 °C, the weight loss of specimens was within the range of 0.162% to 0.573%, and the weight loss (80.2% lower than the plated surface) and weight loss rate at 600 °C were the smallest. Additionally, cavitation resistance improved by 80.1%. The microhardness of the heat-treated plated surface reached 895 HV at 600 °C, constituting a 306 HV (65.8%) increase compared with that of the unplated surface, and a 560 HV increase compared with that of the maximum hardness of the plated surface without heat treatment of 335 HV, with an enhancement rate of 62.6%. Full article
(This article belongs to the Special Issue Research on Performance Improvement of Advanced Alloys)
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19 pages, 11629 KiB  
Article
Efficient Removal of Impurities from Refractory Oolitic Magnetite Concentrate via High-Pressure Alkaline Leaching and Ultrasonic Acid Leaching Process
by Mengjie Hu, Deqing Zhu, Jian Pan, Zhengqi Guo, Congcong Yang, Siwei Li and Wen Cao
Minerals 2025, 15(3), 220; https://doi.org/10.3390/min15030220 - 24 Feb 2025
Cited by 4 | Viewed by 675
Abstract
Acid leaching is an effective method for dephosphorization; however, it is time-consuming and requires a high amount of acid consumption, resulting in increased production costs and environmental risks. This work aims to remove silicon, aluminum, and phosphorus from high-phosphorus oolitic magnetite concentrate through [...] Read more.
Acid leaching is an effective method for dephosphorization; however, it is time-consuming and requires a high amount of acid consumption, resulting in increased production costs and environmental risks. This work aims to remove silicon, aluminum, and phosphorus from high-phosphorus oolitic magnetite concentrate through high-pressure alkaline leaching and ultrasonic acid leaching. Compared with traditional acid leaching processes, the sulfuric acid dosage can be significantly reduced from 200 kg/t to 100 kg/t, and the pickling time is shortened from 60 min to 10 min. Thermodynamic and kinetic studies have demonstrated that acid leaching facilitates apatite dissolution at low temperatures, whereas the dephosphorization reaction is controlled mainly by diffusion. The application of ultrasonic waves leads to finer particle sizes and greatly increased specific surface areas, thereby accelerating the diffusion rate of the leaching agent. Furthermore, microscopic analysis revealed that under the influence of ultrasonic waves, numerous micro-fragments and pores form on particle surfaces due to cavitation effects and mechanical forces generated by ultrasonic waves. These factors promote both the reaction rates and diffusion processes of the leaching agent while enhancing the overall leaching efficiency. Full article
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15 pages, 6148 KiB  
Article
Microfluidic Monodispersed Microbubble Generation for Production of Cavitation Nuclei
by Renjie Ning, Blake Acree, Mengren Wu and Yuan Gao
Micromachines 2024, 15(12), 1531; https://doi.org/10.3390/mi15121531 - 23 Dec 2024
Cited by 2 | Viewed by 1532
Abstract
Microbubbles, acting as cavitation nuclei, undergo cycles of expansion, contraction, and collapse. This collapse generates shockwaves, alters local shear forces, and increases local temperature. Cavitation causes severe changes in pressure and temperature, resulting in surface erosion. Shockwaves strip material from surfaces, forming pits [...] Read more.
Microbubbles, acting as cavitation nuclei, undergo cycles of expansion, contraction, and collapse. This collapse generates shockwaves, alters local shear forces, and increases local temperature. Cavitation causes severe changes in pressure and temperature, resulting in surface erosion. Shockwaves strip material from surfaces, forming pits and cracks. Prolonged cavitation reduces the mechanical strength and fatigue life of materials, potentially leading to failure. Controlling bubble size and generating monodispersed bubbles is crucial for accurately modeling cavitation phenomena. In this work, we generate monodispersed microbubbles with controllable size using a novel and low-cost microfluidic method. We created an innovative T-junction structure that controls the two-phase flow for tiny, monodispersed bubble generation. Monodisperse microbubbles with diameters below one-fifth of the channel width (W = 100 µm) are produced due to the controlled pressure gradient. This microstructure, fabricated by a CNC milling technique, produces 20 μm bubbles without requiring high-resolution equipment and cleanroom environments. Bubble size is controlled with gas and liquid pressure ratio and microgeometry. This microbubble generation method provides a controllable and reproducible way for cavitation research. Full article
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20 pages, 5211 KiB  
Article
Perspectives of Hydrogen Generation in Cavitation–Jet Hydrodynamic Reactor
by G. K. Mamytbekov, I. V. Danko, Zh. I. Beksultanov, Y. R. Nurtazin and A. Rakhimbayev
Appl. Sci. 2024, 14(20), 9415; https://doi.org/10.3390/app14209415 - 15 Oct 2024
Viewed by 1804
Abstract
The article investigates the potential for producing hydrogen by combining the methods of water splitting under cavitation and the chemical activation of aluminum in a high-speed cavitation–jet flow generated by a specialized hydrodynamic reactor. The process of cavitation and water spraying causes the [...] Read more.
The article investigates the potential for producing hydrogen by combining the methods of water splitting under cavitation and the chemical activation of aluminum in a high-speed cavitation–jet flow generated by a specialized hydrodynamic reactor. The process of cavitation and water spraying causes the liquid heating itself until it reaches saturated vapor pressure, resulting in the creation of vapor–gaseous products from the splitting of water molecules. The producing of vapor–gaseous products can be explained through the theory of non-equilibrium low-temperature plasma formation within a high-speed cavitation–jet flow of fluid. Special focus is also given to the interactions occurring at the interface boundary phase of aluminum and liquid under cavitation condition. The primary solid products formed on aluminum surfaces are bayerite, copper oxides (I and II), iron carbide, and a compound of magnesium oxides and aluminum hydroxide. A high hydrogen yield of 60% was achieved when using a 0.1% sodium hydroxide solution as a working liquid compared to demineralized water. Moreover, hydrogen methane was also detected in the volume of the vapor–gas mixture, which could be utilized to address the challenges of decarbonization and the recycling of aluminum-containing solid industrial and domestic waste. This work provides a contribution to the study of the mechanism of hydrogen generation by cavitation–jet processing of water and aqueous alkali solutions, in which conditions are created for double cavitation in the cavitation–jet chamber of the hydrodynamic reactor. Full article
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13 pages, 4219 KiB  
Article
Dynamic Sliding Mode Control of Spherical Bubble for Cavitation Suppression
by Ali Karami-Mollaee and Oscar Barambones
Axioms 2024, 13(10), 706; https://doi.org/10.3390/axioms13100706 - 13 Oct 2024
Cited by 1 | Viewed by 1102
Abstract
Cavitation is a disadvantageous phenomenon that occurs when fluid pressure drops below its vapor pressure. Under these conditions, bubbles form in the fluid. When these bubbles flow into a high-pressure area or tube, they erupt, causing harm to mechanical parts such as centrifugal [...] Read more.
Cavitation is a disadvantageous phenomenon that occurs when fluid pressure drops below its vapor pressure. Under these conditions, bubbles form in the fluid. When these bubbles flow into a high-pressure area or tube, they erupt, causing harm to mechanical parts such as centrifugal pumps. The difference in pressure in a fluid is the result of varying temperatures. One way to eliminate cavitation is to reduce the radius of the bubbles to zero before they reach high-pressure areas, using a robust approach. In this paper, sliding mode control is used for this purpose due to its invariance property. To force the radius of the bubbles toward zero and prevent chattering, a new dynamic sliding mode control approach is used. In dynamic sliding mode control, chattering is removed by passing the input control through a low-pass filter, such as an integrator. A general model of the spherical bubble is used, transferred to the state space, and then a state proportional-integral feedback is applied to obtain a linear system with a new input control signal. A comparison is also made with traditional sliding mode control using state feedback, providing a trusted comparison. Full article
(This article belongs to the Special Issue New Perspectives in Control Theory)
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21 pages, 19797 KiB  
Article
Thermal Cavitation Effect on the Hydrodynamic Performance of Spiral Groove Liquid Face Seals
by Yuansen Song and Shaoxian Bai
Materials 2024, 17(11), 2505; https://doi.org/10.3390/ma17112505 - 23 May 2024
Viewed by 942
Abstract
Cavitation in micro-scale lubricating film could be determined by the fluid’s thermal properties, which impacts the hydrodynamic lubrication capacity dramatically. This study aimed to novelly investigate the impact of the thermal cavitation effect on the hydrodynamic performance of liquid face seals, employing the [...] Read more.
Cavitation in micro-scale lubricating film could be determined by the fluid’s thermal properties, which impacts the hydrodynamic lubrication capacity dramatically. This study aimed to novelly investigate the impact of the thermal cavitation effect on the hydrodynamic performance of liquid face seals, employing the compressible cavitation model, viscosity–temperature effect, and energy equation. The finite difference method was adopted to analyze the thermal cavitation by calculating the pressure and temperature profiles of the lubricating film. The working conditions and geometric configuration of liquid face seals under different thermal cases were further studied to explore their effects on sealing performance. The results showed that thermal cavitation could reduce the temperature difference of liquid film at high speeds, and cavitation would be weakened under temperature gradients, which further dropped off the hydrodynamic performance. Contrary to the leakage rate, the opening forces tended to be lower with the increasing seal pressure and film thickness under high-temperature gradients. Furthermore, apart from the spiral angle of grooves, the hydrodynamic performance exhibited significant variation with increasing groove depth, number, and radius at high-temperature gradients, which meant that the thermal cavitation effect should be considered in the design of geometric grooves to obtain better hydrodynamic performance. Full article
(This article belongs to the Section Materials Simulation and Design)
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21 pages, 4847 KiB  
Article
Traces of Local Adaptive Acclimatization Response in the Tracheid Anatomical Traits between Dry and Wet Mesic Norway Spruce (Picea abies) Forests in Moravia, Czech Republic?
by Dimitrios Tsalagkas, Tomáš Novák, Marek Fajstavr, Hanuš Vavrčík, Vladimír Gryc, Petr Horáček and Kyriaki Giagli
Forests 2024, 15(5), 784; https://doi.org/10.3390/f15050784 - 29 Apr 2024
Cited by 2 | Viewed by 1295
Abstract
Norway spruce (Picea abies) forests in temperate zones are already reacting to short-term extreme summer heatwaves, threatening the vitality of trees and forest productivity, and can even lead to local and regional dieback events. Examining quantitative wood anatomy can provide helpful [...] Read more.
Norway spruce (Picea abies) forests in temperate zones are already reacting to short-term extreme summer heatwaves, threatening the vitality of trees and forest productivity, and can even lead to local and regional dieback events. Examining quantitative wood anatomy can provide helpful information in terms of understanding the physiology mechanisms and related responses of conifer trees to local environmental interactions in relation to tracheid adaptive capacity. This study analysed the tracheid functional anatomical traits (FATs) plasticity of six young Norway spruce trees growing in two mesic research plots with high annual precipitation (~43%) and air temperature differences during 2010–2017. The research plots are located in the sub-mountainous (Rájec Němčice) and mountainous (Bílý Kříž) belts of the Moravia region, Czech Republic. Vapour pressure deficit and cell wall reinforcement index (CWRI) were shown to be the most representative environmental parameters as proxies of dry conditions. Tracheid FATs indicated latewood phenological plasticity sensitivity, with more pronounced variability in the warmer and drier plots. Latewood tracheids of Norway spruce trees grown in the RAJ formed significantly thicker cell walls than BK during the studied period. The observed differences between the two research plots indicate additional support for tracheid cells’ hydraulic safety against cavitation and potential traces of adaptive acclimatization response. Full article
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27 pages, 17664 KiB  
Article
Xylem Hydraulic Conductance Role in Kiwifruit Decline Syndrome Occurrence
by Claudio Mandalà, Stefano Monaco, Luca Nari, Chiara Morone, Francesco Palazzi, Grazia Federica Bencresciuto and Laura Bardi
Horticulturae 2024, 10(4), 392; https://doi.org/10.3390/horticulturae10040392 - 11 Apr 2024
Cited by 2 | Viewed by 2226
Abstract
Kiwifruit decline syndrome (KiDS) has affected kiwifruit orchards for more than ten years in the Mediterranean area, severely compromising productivity and causing extensive uprooting. The affected plants go through an irreversible and fast wilting process. The problem has not been solved yet, and [...] Read more.
Kiwifruit decline syndrome (KiDS) has affected kiwifruit orchards for more than ten years in the Mediterranean area, severely compromising productivity and causing extensive uprooting. The affected plants go through an irreversible and fast wilting process. The problem has not been solved yet, and a single cause has not been identified. In this work, we carried out a survey on ten five-year-old healthy kiwifruit cv. Hayward plants cultivated in an area strongly affected by KiDS and characterised by a rising temperature and vapor pressure deficit (VPD). Five plants were located in a KiDS-affected orchard. Our goal was to assess the hydraulic conductance of asymptomatic plants in a KiDS-affected area where rising climate change stress is underway. Our hypothesis was that a rising temperature and VPD could impair xylem functionality, leading the plants to develop strategies of tolerance, such as vessel narrowing, or stress symptoms, such as cavitation or implosion, inducing a higher risk of KiDS onset. Hydraulic conductance was investigated using a physiological and morphological approach to detect trunk sap flow, trunk growth and daily diameter variations, leaf gas exchanges and temperature, stem water potential, and the root xylem vessel diameter and vulnerability to cavitation. A strong xylem vessel narrowing was observed in all plants, with the highest frequency in the 30–45 µm diameter class, which is an indicator of long-term adaptation to a rising VPD. In some plants, cavitation and implosion were also observed, which are indicative of a short-term stress response; this behaviour was detected in the plants in the KiDS-affected orchard, where a high leaf temperature (>39 °C), low stomatal conductance (<0.20 mol H2O m−2 s−1) and transpiration (<3 mmol H2O m−2 s−1), low stem water potential (<−1 MPa), high vulnerability to cavitation (3.7 μm mm−2), low trunk sap flow and high daily stem diameter variation confirmed the water stress status. The concurrence of climate stress and agronomic management in predisposing conditions favourable to KiDS onset are discussed, evidencing the role of soil preparation, propagation material and previous crop. Full article
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21 pages, 8709 KiB  
Article
Dynamics of a Laser-Induced Cavitation Bubble near a Cone: An Experimental and Numerical Study
by Jianyong Yin, Yongxue Zhang, Dehong Gong, Lei Tian and Xianrong Du
Fluids 2023, 8(8), 220; https://doi.org/10.3390/fluids8080220 - 29 Jul 2023
Cited by 4 | Viewed by 2494
Abstract
A bubble’s motion is strongly influenced by the boundaries of tip structures, which correspond to the bubble’s size. In the present study, the dynamic behaviors of a cavitation bubble near a conical tip structure are investigated experimentally and numerically. A series of experiments [...] Read more.
A bubble’s motion is strongly influenced by the boundaries of tip structures, which correspond to the bubble’s size. In the present study, the dynamic behaviors of a cavitation bubble near a conical tip structure are investigated experimentally and numerically. A series of experiments were carried out to analyze the bubble’s shape at different relative cone distances quantitatively. Due to the crucial influence of the phase change on the cavitation bubble’s dynamics over multiple cycles, a compressible two-phase model taking into account the phase change and heat transfer implemented in OpenFOAM was employed in this study. The simulation results regarding the bubble’s radius and shape were validated with corresponding experimental photos, and a good agreement was achieved. The bubble’s primary physical features (e.g., shock waves, liquid jets, high-pressure zones) were well reproduced, which helps us understand the underlying mechanisms. Meanwhile, the latent damage was quantified by the pressure load at the cone apex. The effects of the relative distance γ and cone angle θ on the maximum temperature, pressure peaks, and bubble position are discussed and summarized. The results show that the pressure peaks during the bubble’s collapse increase with the decrease in γ. For a larger γ, the first minimum bubble radius increases while the maximum temperature decreases as θ increases; the pressure peak at the second final collapse is first less than that at the first final collapse and then much greater than that one. For a smaller γ, the pressure peaks at different θ values do not vary very much. Full article
(This article belongs to the Special Issue Numerical Modeling and Experimental Studies of Two-Phase Flows)
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22 pages, 9196 KiB  
Article
A New Thermal Elasto-Hydrodynamic Lubrication Solver Implementation in OpenFOAM
by James Layton, Benjamin C. Rothwell, Stephen Ambrose, Carol Eastwick, Humberto Medina and Neville Rebelo
Lubricants 2023, 11(7), 308; https://doi.org/10.3390/lubricants11070308 - 22 Jul 2023
Cited by 2 | Viewed by 2595
Abstract
Designing effective thermal management systems within transmission systems requires simulations to consider the contributions from phenomena such as hydrodynamic lubrication regions. Computational fluid dynamics (CFD) remains computationally expensive for practical cases of hydrodynamic lubrication while the thermo elasto-hydrodynamic lubrication (TEHL) theory has demonstrated [...] Read more.
Designing effective thermal management systems within transmission systems requires simulations to consider the contributions from phenomena such as hydrodynamic lubrication regions. Computational fluid dynamics (CFD) remains computationally expensive for practical cases of hydrodynamic lubrication while the thermo elasto-hydrodynamic lubrication (TEHL) theory has demonstrated good accuracy at a lower computational cost. To account for the effects of hydrodynamic lubrication in high-power transmission systems requires integrating TEHL into a CFD framework such that these methodologies can be interfaced. This study takes an initial step by developing a TEHL solver within OpenFOAM such that the program is prepared to be interfaced with a CFD module in future versions. The OpenFOAM solver includes the Elrod–Adams cavitation model, thermal effects, and elastic deformation of the surfaces, and considers mixing between the recirculating flow and oil feed by applying energy and mass continuity. A sensitivity study of the film mesh is presented to show the solution variation with refinement along the circumferential, axial and radial directions. A validation case is presented of an experimental single axial groove journal bearing which shows good agreement in the pressure and temperature results. The peak pressure in the film is predicted within 12% and the peak temperature in the bush is predicted within 5% when comparing the centerline profiles. Full article
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20 pages, 10796 KiB  
Article
Numerical and Experimental Investigation of Flow Characteristics in a Fluid Self-Lubricating Centrifugal Pump with R134a Refrigerant
by Xufeng Fang, Beile Zhang, Xinyi Lin, Hong Zhou, Shuangtao Chen, Yu Hou, Rong Xue and Ze Zhang
Appl. Sci. 2023, 13(14), 8062; https://doi.org/10.3390/app13148062 - 10 Jul 2023
Cited by 5 | Viewed by 2725
Abstract
With the rapid development of information technology, researchers have paid attention to the pump-driven two-phase cooling loop technology for data centers, which imposes requirements on the efficiency and size of the pump. A fluid self-lubricating centrifugal pump with R134a refrigerant was developed to [...] Read more.
With the rapid development of information technology, researchers have paid attention to the pump-driven two-phase cooling loop technology for data centers, which imposes requirements on the efficiency and size of the pump. A fluid self-lubricating centrifugal pump with R134a refrigerant was developed to reach a higher rotation speed and oil-free system, resulting in a more diminutive size. Due to the high rotation speed and refrigerant pressure approaching saturated vapor pressure, the internal flow characteristics and cavitating characteristics are critical and complex. This paper focuses on the prototype’s head and cavitation performance based on experimental and numerical data. The experiments indicated that the head coefficient of the pump under design conditions is 0.9881, and the pump’s critical cavitation number and breakdown number are 0.551 and 0.412, respectively. The numerical results can predict the head and cavitation with deviations less than 2.6%. To study changing patterns in flow characteristics under the different operating conditions in the refrigerant centrifugal pump, the numerical model based on a modified Sauer-Schnerr cavitation model was built to analyze the distributions of pressure, temperature, relative velocity, and bubble volume across every hydraulic component and different degrees of cavitation, and proposed the influence of the thermal effect on refrigerant cavitating. The cavitating flow characteristics were obtained with the aim of providing guidance for the hydraulic design of a refrigerant centrifugal pump. Full article
(This article belongs to the Special Issue Computational Fluid Dynamics and Its Engineering Applications)
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