Search Results (33)

In this study, the influence of different process parameters on the macroscopic and microscopic morphology of the microgroove in the water-jet guided laser was studied. In addition, the microstructure evolution and material ablation mechanism of the microgroove were studied. The results show that with the increase in laser power, the depth of the microgroove increases from 154 μm to 492 μm, the width from 63 μm to 74 μm, and the depth-to-width ratio from 2.45 to 6.62; with the increase in scanning speed, the depth of the microgroove decreases from 525.33 μm to 227.16 μm, and the width from 67.61 μm to 71.02 μm, and the depth-to-width ratio from 7.77 to 3.20. With the increase in water jet pressure, the depth increases from 312.29 μm to 3.20. With the increase in water jet pressure, the depth increased from 312.29 μm to 362.39 μm, the width decreased from 71.59 μm to 62.78 μm, and the depth-to-width ratio increased from 4.38 to 5.77. In addition, the water guided laser processing of SiC_p/Al composites produces thermal–mechanical coupling and chemical reaction synergies: the material melts and vaporizes under the action of a high-energy laser beam, and the SiC particles are oxidized and thermally decomposed at local high temperatures due to their high thermal stability. Full article

The construction and operation of high dam projects at high altitudes have led to concerns about the effectiveness of flood discharge security predictions resulting from the greater flood discharge atomized rain caused by ambient pressure reduction. In this study, self-similar characteristics and variation in atomized raindrop size distributions are analyzed to understand the phenomenon of increased atomized rain intensity under low ambient pressure from a mesoscopic scale. The monographic experiments are characterized by a low ambient pressure range (0.66P₀–1.02P₀) and a high waterjet velocity range (13.89–15.74 m/s). When the ambient pressure decreases by 0.10P₀ (P₀ = 101.325 kPa) from the reference atmospheric pressure condition as the other conditions remain fixed, the total number concentration in a two-dimensional atomized raindrop spectrum (number/(54 cm²)) and the peak value of the individual three-dimensional number concentration (number/(m³·mm) increase, which can lead to the required industry standard protective level of atomized zones increasing by one level in some cases. In addition, the spectrum trend and typical particle size ranges of the atomized raindrop size distributions present self-similarity as the ambient pressure decreases. The above studies further confirm the effects of low-ambient pressure enhancement on flood discharge atomized rain intensity, which can provide a theoretical basis for the development of random splash simulation models characterized by low pressure for high-altitude hydropower stations. Full article

The use of UHP for food processing includes many applications such as cutting, peeling, pasteurization, and pumping through the orifice to affect food rheology. This paper focuses on food cutting applications using UHP waterjets. State-of-the-art food cutting systems are described including pumps, manipulators, sensors, cutting heads, and software. While UHP technology is commercially available at 621 MPa of pressure, most food cutting systems’ pressure is below 400 MPa. Highly focused waterjets are important for efficient slicing of food and thus diamond orifices with sharp entry edges are used in specially designed cutting using fast acting on/off valves. Automation is at an advanced level for fish, pin bone removal, poultry, meat, and vegetable processing systems where upstream sensor data are used with CNC controllers to determine the paths of the cutting jet(s) at relatively high production rates for portioning or trimming to tight specifications. Harvesting lettuce proved to be highly successful in improving the overall productivity and working environment ergonomics. An important advantage of the waterjet in increasing the shelf life of trimmed food is presented. For example, celery and lettuce shelf life increases by days over mechanical cutting. The use of salt as an abrasive material in abrasive waterjet cutting nozzles was found to be impractical for cutting meat with bone and more work is needed in this area. Bakery, cake, and sandwich cutting applications are utilized in actual plants in the USA and Europe. For example, small envelop cake cutting machines using relatively low-power jets are used for cutting cake into different shapes. Full article

Axial waterjets are widely used for marine propulsion due to their efficiency and maneuverability. However, conventional design procedures heavily rely on empirical correlations and simplified models, limiting their ability to fully exploit the hydrodynamic performance potential of these devices. The study highlights how Simulation-Based Design Optimization (SBDO) approaches, coupled with the high-fidelity simulations required to hydrodynamically characterize the complex phenomena that occur in the case of waterjets, can enable the identification of non-intuitive design improvements over a wider design space that may be missed by traditional methods. In particular, the Reynolds-Averaged Navier–Stokes (RANS) equations are used to provide accurate performance predictions, capturing complex flow phenomena such as secondary flows (i.e., leakage vortices) and pressure distributions critical to waterjet design, of systematically varied configurations using a 42-dimensional parametric model. Simplified key performance indicators, in the specific cavitation inception obtained from the non-cavitating analysis, work in conjunction with the calculated hydraulic efficiency to identify geometries capable of improving (or not worsening) efficiency while postponing cavitation. The systematic and automated analysis of thousands of different configurations, iteratively modified by a genetic algorithm, is finally able to identify better waterjets, whose performances are confirmed by dedicated cavitating RANSE analyses. This demonstrates how RANS-based simulations, integrated with optimization algorithms, can lead to superior axial waterjet designs, providing a flexible, more robust, and effective methodology compared to conventional approaches. Full article

High-speed mixed-flow and axial-flow pumps often exhibit hump or double-hump patterns in flow–head curves. Operating in the hump region can cause flow disturbances, increased vibration, and noise in pumps and systems. Variable-speed ship navigation requires waterjet propulsion pumps to adjust speeds. Speed transitions can lead pumps into the hump region, impacting efficient and quiet operation. This paper focuses on mixed-flow waterjet propulsion pumps with guide vanes. Energy, entropy production, and flow characteristic analyses investigate hump formation and internal flow properties. High-speed photography in cavitation experiments focuses on increased vibration and noise in the hump region. This study shows that in hump formation, impeller work capacity decreases less than internal fluid loss in the pump. These factors lead to an abnormal increase in the energy curve. The impeller blades show higher pressure at peak conditions than in valley conditions. Valley conditions show more pressure and velocity distribution variance in impeller flow passages, with notable low-pressure areas. This research aids in understanding pump hump phenomena, addressing flow disturbances, vibration, noise, and supporting design optimization. Full article

The pump hump significantly influences the vibration and operational stability of pumps. During the development of the mixed-flow waterjet pump, our team found that the pump performance curve had a hump phenomenon and the platform had vibration, so it was suspected that there was a strong secondary flow in the hump region. The calculation model is the SST k-ω turbulence model. The impeller and diffuser use structured grids. By using high-speed photography technology, we map the cavitation flow structures, thereby demonstrating the evolution of cavitation processes. The hump curve was obtained by an experimental test. By comparing the test data and numerical simulation, the consistency of the method and the hump curve is verified. A comparative analysis is performed to investigate the variations in the distribution of internal vortex structures and the evolution of rotating stalls in the impeller. In the valley condition, the main frequency of pressure pulsation in the inlet section of the impeller is 0.75 times the shaft frequency, the main frequency in the middle and outlet sections of the impeller is 1 times the shaft frequency, and the main frequency in the diffuser basin is 1.5 times the shaft frequency, the main frequency in the peak condition at the points of Span = 0.1 and Span = 0.5 of the impeller is the diffuser frequency, the main frequency at the point of Span = 0.9 is the impeller blade frequency, and the main frequency in the diffuser basin is either the shaft frequency or the diffuser blade frequency. This research reveals the characteristics of vortex flow in the pump under hump conditions. It reveals that the evolution mechanism of the hump offers a guide value for the subsequent hydrodynamic design of the hump. Full article

The common machining technologies for difficult-to-machine materials do not remarkably ensure acceptable efficiency and precision in bulk materials cutting. High-energy abrasive water injection jet (AWIJ) treatment can cut diverse materials, even multi-layer composites characterized by divergent properties, accurately cutting complex profiles and carrying them out in special circumstances, such as underwater locations or explosion hazard areas. This work reports research on the AWIJ machining quality performance of X22CrMoV12-1 high-alloy steel. The response surface method (RSM) was utilized in modeling. The most influencing process control parameters on cut kerf surface roughness—abrasive flow rate, pressure, and traverse speed—were tested. The result is a mathematical model of the process in the form of a three-variable polynomial. The key control parameter affecting the cut slot roughness turned out to be the traverse speed. In contrast, pressure has a less significant effect, and the abrasive mass flow rate has the slightest impact on the cut slot roughness. Under the optimal conditions determined as a result of the tests, the roughness of the intersection surface Sq does not exceed 2.3 μm. Based on the ANOVA, we confirmed that the model fits over 96% appropriately with the research outcomes. This method reduces the computations and sharply determines the optimum set of control parameters. Full article

Regular inspections and hull cleanings are essential to prevent bio-fouling on ships. However, traditional cleaning methods such as brush cleaning and high-pressure water-jet cleaning at docks are ineffective in cleaning niche areas like bow thrusters and sea chests. Consequently, cleaning robots based on brushes and water jets have been developed to effectively remove bio-fouling. However, there are concerns that brushes may damage hull coatings, allowing bio-fouling to penetrate the damaged areas. In this study, removal experiments were conducted to identify the most dominant factor in fouling removal using water jet-based cleaning, in preparation for the development of non-contact cavitation high-pressure water jet-cleaning robots. The Taguchi method was used to identify influential factors and generate experimental conditions, and equipment systems for the removal experiments were established. Image analysis was performed to assess the bio-fouling occurrences on each specimen before and after cleaning, and numerical simulations of the nozzle were conducted to estimate stagnation pressure and wall shear stress to confirm the effect on micro-fouling removal. The results indicated that pump pressure is the most influential factor in removing large bio-fouling organisms grown in marine environments and on ship surfaces. Full article

The pure waterjet (WJ) drilling process of carbon-fiber-reinforced polymer (CFRP) laminates causes damage, such as tears and delamination, leading to poor-quality hole-wall. Ultrasonic-vibration-assisted technology can improve the quality of hole walls and repair such damage, particularly the delamination of CFRP laminates. In this study, we conducted a numerical and experimental investigation of a high-pressure pure WJ drilling process of CFRP laminates performed using ultrasonic vibration to improve the delamination phenomena of the pure WJ drilling process. An explicit dynamic model using the smoothed particle hydrodynamics method was employed to simulate the ultrasonic-vibration-assisted WJ drilling of CFRP laminates and ascertain the optimal drilling performance. Thereafter, WJ drilling experiments were conducted to verify the numerical simulation. The results illustrate that the employment of ultrasonic vibration significantly increased the material removal rate by approximately 20%. Moreover, the water-wedging action that induces the propagation of delamination was weakened with an increase in the amplitude of the ultrasonic vibration. The hole-wall quality was optimal with the following drilling parameters: amplitude, 10 μm; frequency, 20 kHz; and WJ velocity, 900 m/s. The delamination zone length was only 0.19 mm and was reduced by 85.6% compared with the values obtained using non-assisted WJ drilling. Full article

Multistage hydraulic fracturing has been proven to be an effective stimulation method to extract more oil from the depleted unconsolidated sandstone reservoirs in Bohai Bay, China. The offshore wellbores in this area were completed with a gravel pack screen that is much too difficult to be mechanically isolated in several stages. Hydra-jet fracturing technology has the advantages of multistage fracturing by one trip, waterjet perforation, and hydraulic isolation. The challenges of hydraulic-jet fracturing in offshore unconsolidated sandstone reservoir can be summarized as follows: the long jet distance, high filtration loss, and large pumping rate. This paper proposes full-scale experiments on the waterjet perforation of unconsolidated sandstone, waterjet penetration of screen liners and casing, and pumping pressure prediction. The results verified that multistage hydra-jet fracturing is a robust technology that can create multiple fractures in offshore unconsolidated sandstone. Lab experiments indicate that the abrasive water jet is capable to perforate the screen-casing in less than one minute with an over 10 mm diameter hole. The water jet perforates a deep and slim hole in unconsolidated sandstone by using less than 20 MPa pumping pressure. Recommended perforating parameters: maintain 7% sand concentration and perforate for 3.0 min. Reduce sand ratio to 5%, maintain 3.0 m³/min flow rate, and continue perforating for 7.0 min. The injection drop of the nozzle accounts for more than 62% of the tubing pump pressure. The recommended nozzle combinations for different fracturing flow rates are 8 × ø6 mm or 6 × ø7 mm for 2.5 m³/min and 3.0 m³/min, and 8 × ø7 mm for 3.5 m³/min and 4.0 m³/min. A one-trip-multistage hydra-jet fracturing process is recommended to be used for horizontal wells in offshore unconsolidated sandstone reservoirs. Full article

Endoscopic submucosal dissection (ESD) was developed for the removal of benign and early malignant lesions in the gastrointestinal tract. We aimed to evaluate the performance and safety of a novel high-pressure waterjet-assisted ESD knife in colorectal applications. Six female German Landrace pigs with an average weight of 62 kg (range 60–65 kg) were used in this prospective, randomized, and controlled study. Twenty-four ESDs were performed by three endoscopists: Twelve each with the new Erbe HYBRIDknife^® flex T-Type (HK-T) and the Olympus DualKnife^® J (DK-J), including six rectal and six colonic ESDs per instrument. The order of performance was randomized regarding anatomic position and instrument. As the primary endpoint, ESD knife performance characteristics were combined and rated on a 5-point Likert scale, with 5 Likert points (LP) representing the best response (5 = very good). The HK-T was rated significantly better than the DK-J (4.7 LP versus 4.4 LP, p = 0.0295), mainly because of HK-T injection ability (5 LP versus 3 LP, p < 0.0001) and hemostasis (5 LP versus 4 LP, p = 0.0452). There was no difference in procedure time (HK-T: 35 min versus DK-J: 34 min, p = 0.8005), resection diameter (3.1 cm versus 2.8 cm, p = 0.3492), injection volume (41 mL versus 46 mL, p = 0.5633), and complication rates. HK-T is as effective as DK-J in colorectal ESD in terms of dissection quality but has better injection and hemostatic properties. The impact of these technical advantages on the ESD treatment of patients with large superficial colorectal lesions remains to be clinically verified. Full article

This study focused on analyzing vibrations during waterjet cutting with variable technological parameters (speed, v_fi; and pressure, p_i), using a three-axis accelerometer from SEQUOIA for three different materials: aluminum alloy, titanium alloy, and steel. Difficult-to-machine materials often require specialized tools and machinery for machining; however, waterjet cutting offers an alternative. Vibrations during this process can affect the quality of cutting edges and surfaces. Surface roughness was measured by contact methods after waterjet cutting. A machine learning (ML) model was developed using the obtained maximum acceleration values and surface roughness parameters (Ra, Rz, and RSm). In this study, five different models were adopted. Due to the characteristics of the data, five regression methods were selected: Random Forest Regressor, Linear Regression, Gradient Boosting Regressor, LGBM Regressor, and XGBRF Regressor. The maximum vibration amplitude reached the lowest acceleration value for aluminum alloy (not exceeding 5 m/s²), indicating its susceptibility to cutting while maintaining a high surface quality. However, significantly higher acceleration amplitudes (up to 60 m/s²) were registered for steel and titanium alloy in all process zones. The predicted roughness parameters were determined from the developed models using second-degree regression equations. The prediction of vibration parameters and surface quality estimators after waterjet cutting can be a useful tool that for allows for the selection of the optimal abrasive waterjet machining (AWJM) technological parameters. Full article

Abrasive waterjet technology is nowadays a well established non-conventional method with significant capabilities for material removal with high productivity and minimum environmental impact compared to other processes. However, in order to be in line with the green transition directives, further steps are required to ensure the sustainability of manufacturing processes and reduce the risk of material depletion by employing recyclable materials. For this purpose, an eco-friendly abrasive material such as walnut shell is employed for pocket machining of a titanium alloy workpiece. Due to the relatively low hardness of this material, compared to common abrasive materials such as garnet or alumina, it is required to determine the appropriate range of process parameters in order to obtain high-quality pockets with high productivity. Thus, in this work, a comprehensive experimental study is conducted in order to determine the effect of various process parameters on pocket depth, pocket width, material removal rate, flatness and parallelism error of produced pockets. The results prove the feasibility of using walnut shell as abrasive material for pocket milling, although MRR is almost an order of magnitude lower than the values commonly obtained for usual abrasives. Moreover, it is not recommended to use jet pressure values over 250 MPa so dimensional accuracy, flatness and parallelism error are maintained in acceptable values. Full article

Due to the excellent properties of carbon fiber-reinforced polymers (CFRPs), such as high strength and strong corrosion resistance, the traditional water-jet-guided laser (WJGL) technology has problems with fiber pull-out and has a small cutting depth when processing CFRPs. Therefore, in this study, we used high-power water-jet-guided laser (HPWJGL) technology to perform groove processing experiments on CFRPs. The effects of four key process parameters, high laser power, pulse frequency, feed rate, and water-jet pressure, on the cutting depth were investigated by a single-factor experiment. The formation mechanism of groove cross-section morphology and the processing advantages of high-power water-jet-guided lasers were analyzed. On this basis, the mathematical prediction model of cutting depth was established by using the response surface method (RSM), and the optimal combination of process parameters was obtained. The mathematical prediction model was verified by experiments, and the error was only 1.84%, indicating that the model had a high reference value. This study provides a reference for the precision machining of HPWJGL technology. Full article

No-till maize (Zea mays L.) sowing is often affected by stubble. The high-pressure waterjet at a constant rate is powerless to precision applications of stubble cutting and causes water waste. In this study, a pressure-adjustable stubble-cutting device with a stubble-thickness detection device was designed. Through experiments, the quantitative analysis of the moisture content and electrical conductivity (EC) of the field soil and stubble during the spring sowing period was conducted, and the effect of soil moisture content (SMC), soil compaction (SC) and machine forward speed (V) on the stubble-thickness detection error (STDE) was explored. On this basis, the optimal parameters of the device were analyzed and evaluated, and a verification experiment was applied. The results showed that STDE decreased with the increase of SMC and SC and increased with the increase of V. The response time of the pressure adjustment system is 0.12 s. The stubble-cutting device with thickness detection for two-level pressure regulation reduced the water consumption (WC) by 13.22% under the condition that the stubble-cutting rate (SCR) remained unchanged. The WC increased with the increase of waterjet pressure (P) and decreased with the increase of V. The SCR increased first and then decreased with the increase of cutting angle (α). The response surface optimization analysis showed that when P was 26 MPa, α 90.45° and V was 3.36 km/h, the performance was optimal with a 3.03% STDE, a 95.49% stubble SCR and a 49.98 L/ha WC. The measured value of the field verification experiment had a 4.11% relative error existing in STDE, a 4.06% relative error existing in the SCR and a 1.81% relative error existing in WC compared with the predicted value of the regression model. In contrast to the constant rate waterjet cutting device, the application of this device can save WC by 13.22%. This study can provide a reference for the application of waterjet technology and conductivity detection technology in the agricultural field. Full article