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Keywords = high-intensity grinding

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26 pages, 2467 KiB  
Article
Antioxidant and Nutrient Profile of Tomato Processing Waste from the Mixture of Indigenous Croatian Varieties: Influence of Drying and Milling
by Tea Petković, Emerik Galić, Kristina Radić, Nikolina Golub, Jasna Jablan, Maja Bival Štefan, Tihomir Moslavac, Karla Grudenić, Ivana Rumora Samarin, Tomislav Vinković and Dubravka Vitali Čepo
Appl. Sci. 2025, 15(15), 8447; https://doi.org/10.3390/app15158447 - 30 Jul 2025
Viewed by 309
Abstract
Tomato processing waste (TPW) represents a valuable but underutilized by-product of the food industry with potential for valorization within bioeconomy models. This study investigated the chemical composition, antioxidant profile, and sanitary safety of TPW, analyzing the whole TPW; its fractions (peels and seeds) [...] Read more.
Tomato processing waste (TPW) represents a valuable but underutilized by-product of the food industry with potential for valorization within bioeconomy models. This study investigated the chemical composition, antioxidant profile, and sanitary safety of TPW, analyzing the whole TPW; its fractions (peels and seeds) and oil are obtained from TPW seeds. All samples showed contaminant levels within regulatory limits, confirming their safety for further applications. Various drying methods (air-drying at 70 °C and at 50 °C, lyophilization and vacuum drying) and grinding intensities were evaluated to determine their impact on TPW bioactive compounds retention and organoleptic characteristics. TPW exhibited valuable nutritional properties, particularly high protein and dietary fiber content while TPW oil was characterized with high monounsaturated fatty acid content. Results demonstrated that drying method and particle size significantly influenced the yield of bioactive compound and organoleptic properties, with either lyophilization or vacuum drying and finer milling generally enhancing the recovery of polyphenols, β-carotene, and lycopene and improving color intensity. This research provides the first characterization of the TPW obtained from Croatian indigenous tomato varieties, establishing a scientific foundation for its sustainable valorization and, in broader terms, supporting circular economy objectives and contributing to more resource-efficient food systems. Full article
(This article belongs to the Special Issue Food Chemistry, Analysis and Innovative Production Technologies)
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14 pages, 596 KiB  
Article
The Impact of Parafunctional Habits on Temporomandibular Disorders in Medical Students
by Michał Zemowski, Yana Yushchenko and Aneta Wieczorek
J. Clin. Med. 2025, 14(15), 5301; https://doi.org/10.3390/jcm14155301 - 27 Jul 2025
Viewed by 523
Abstract
Background: Temporomandibular disorders (TMD) are common musculoskeletal conditions affecting the temporomandibular joints, masticatory muscles, and associated structures. Their etiology is complex and multifactorial, involving anatomical, behavioral, and psychosocial contributors. Parafunctional habits such as clenching, grinding, and abnormal jaw positioning have been proposed as [...] Read more.
Background: Temporomandibular disorders (TMD) are common musculoskeletal conditions affecting the temporomandibular joints, masticatory muscles, and associated structures. Their etiology is complex and multifactorial, involving anatomical, behavioral, and psychosocial contributors. Parafunctional habits such as clenching, grinding, and abnormal jaw positioning have been proposed as contributing factors, yet their individual and cumulative contributions remain unclear. This exploratory cross-sectional study aimed to evaluate the prevalence and severity of parafunctional habits and their association with TMD in medical students—a group exposed to elevated stress levels. Subjects were examined in Krakow, Poland, using the Diagnostic Criteria for Temporomandibular Disorders (DC/TMD) protocol. Methods: Participants completed a 21-item Oral Behavior Checklist (OBC) assessing the frequency of oral behaviors on a 0–4 scale. A self-reported total parafunction load was calculated by summing individual item scores (range: 0–84). Logistic regression was used to evaluate associations between individual and total parafunction severity scores and TMD presence. Results: The study included 66 individuals aged 19–30. TMD was diagnosed in 55 participants (83.3%). The most commonly reported habits were resting the chin on the hand (90.9%) and sleeping in a jaw-compressing position (86.4%). Notably, jaw tension (OR = 14.5; p = 0.002) and daytime clenching (OR = 4.7; p = 0.027) showed significant associations with TMD in the tested population. Each additional point in the total parafunction score increased TMD odds by 13.6% (p = 0.004). Conclusions: These findings suggest that parafunctional behaviors—especially those involving chronic muscle tension or abnormal mandibular positioning—may meaningfully contribute to the risk of TMD in high-stress student populations. Moreover, the cumulative burden of multiple low-intensity habits was also significantly associated with increased TMD risk. Early screening for these behaviors may support prevention strategies, particularly among young adults exposed to elevated levels of stress. Full article
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25 pages, 2545 KiB  
Article
Kinetic, Isotherm, and Thermodynamic Modeling of Methylene Blue Adsorption Using Natural Rice Husk: A Sustainable Approach
by Yu-Ting Huang and Ming-Cheng Shih
Separations 2025, 12(8), 189; https://doi.org/10.3390/separations12080189 - 22 Jul 2025
Viewed by 451
Abstract
The discharge of synthetic dyes in industrial wastewaters poses a serious environmental threat as they are difficult to degrade naturally and are harmful to aquatic organisms. This study aimed to evaluate the feasibility of using clean untreated rice husk (CRH) as a sustainable [...] Read more.
The discharge of synthetic dyes in industrial wastewaters poses a serious environmental threat as they are difficult to degrade naturally and are harmful to aquatic organisms. This study aimed to evaluate the feasibility of using clean untreated rice husk (CRH) as a sustainable and low-cost adsorbent for the removal of methylene blue (MB) from synthetic wastewater. This approach effectively avoids the energy-intensive grinding process by directly using whole unprocessed rice husk, highlighting its potential as a sustainable and cost-effective alternative to activated carbon. A series of batch adsorption experiments were conducted to evaluate the effects of key operating parameters such as initial dye concentration, contact time, pH, ionic strength, and temperature on the adsorption performance. Adsorption kinetics, isotherm models, and thermodynamic analysis were applied to elucidate the adsorption mechanism and behavior. The results showed that the maximum adsorption capacity of CRH for MB was 5.72 mg/g. The adsorption capacity was stable and efficient between pH 4 and 10, and reached the highest value at pH 12. The presence of sodium ions (Na+) and calcium ions (Ca2+) inhibited the adsorption efficiency, with calcium ions having a more significant effect. Kinetic analysis confirmed that the adsorption process mainly followed a pseudo-second-order model, suggesting the involvement of a chemisorption mechanism; notably, in the presence of ions, the Elovich model provided better predictions of the data. Thermodynamic evaluation showed that the adsorption was endothermic (ΔH° > 0) and spontaneous (ΔG° < 0), accompanied by an increase in the disorder of the solid–liquid interface (ΔS° > 0). The calculated activation energy (Ea) was 17.42 kJ/mol, further supporting the involvement of chemisorption. The equilibrium adsorption data were well matched to the Langmuir model at high concentrations (monolayer adsorption), while they were accurately described by the Freundlich model at lower concentrations (surface heterogeneity). The dimensionless separation factor (RL) confirmed that the adsorption process was favorable at all initial MB concentrations. The results of this study provide insights into the application of agricultural waste in environmental remediation and highlight the potential of untreated whole rice husk as a sustainable and economically viable alternative to activated carbon, which can help promote resource recovery and pollution control. Full article
(This article belongs to the Section Environmental Separations)
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15 pages, 6309 KiB  
Article
Study on the Sustainability of Carbon Emission Reduction in China’s Cement Industry
by Kui Zhao, Congling Bao and Bingxin Zhang
Sustainability 2025, 17(14), 6349; https://doi.org/10.3390/su17146349 - 10 Jul 2025
Viewed by 522
Abstract
Recycled concrete fines (RCFs) have the potential to serve as a supplementary cementitious material (SCM) after carbonation. Traditionally, carbonation of RCFs results in calcium carbonate primarily in the form of calcite, which significantly limits the development of RCFs as an SCM. In this [...] Read more.
Recycled concrete fines (RCFs) have the potential to serve as a supplementary cementitious material (SCM) after carbonation. Traditionally, carbonation of RCFs results in calcium carbonate primarily in the form of calcite, which significantly limits the development of RCFs as an SCM. In this research, a wet grinding carbonation (WGC) technique was introduced to enhance the reactivity of RCFs. The research indicates that RCFs after WGC exhibit a finer particle size and a larger specific surface area. The carbonation products include calcite with smaller grains, metastable calcium carbonate, and nanoscale silica gel and Al-Si gel. When RCF-WGC is used as an SCM in ordinary Portland cement (OPC), it significantly promotes the hydration of the cement paste, as evidenced by the advancement and increased intensity of the exothermic peaks of aluminates and silicates. RCF-WGC can significantly enhance the compressive strength of hydrated samples, particularly at early ages. Specifically, at a curing age of 1 day, the compressive strength of WGC5, WGC10, and WGC20 samples increased by 9.9%, 22.5%, and 7.7%, respectively, compared to the Ref sample (0% RCF-WGC). At a curing age of 3 days, the compressive strength of the WGC5, WGC10, and WGC20 samples showed even more significant improvements, increasing by 20.8%, 21.9%, and 11.8%, respectively. The performance enhancement of the WGC samples is attributed to the chemical reactions involving nanoscale silica gel, Al-Si gel, and calcium carbonate in the RCFs. When RCF-WGC is used as an SCM to replace 5%, 10%, and 20% of cement, it can reduce carbon emissions by 27.5 kg/t, 55 kg/t, and 110 kg/t, respectively. Large-scale application of RCFs as a high-value SCM can significantly reduce the life-cycle carbon emissions of the cement industry, contributing to the achievement of carbon peaking in China’s cement sector. Full article
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19 pages, 1124 KiB  
Article
A Targeted Approach to Critical Mineral Recovery from Low-Grade Magnesite Ore Using Magnetic and Flotation Techniques
by Mohammadbagher Fathi, Mostafa Chegini and Fardis Nakhaei
Minerals 2025, 15(7), 698; https://doi.org/10.3390/min15070698 - 30 Jun 2025
Viewed by 359
Abstract
As a critical mineral, magnesite plays a vital role in industries such as steelmaking, construction, and advanced technologies due to its high thermal stability and chemical resistance. However, the beneficiation of low-grade magnesite ores (~38.36% MgO) remains challenging due to the presence of [...] Read more.
As a critical mineral, magnesite plays a vital role in industries such as steelmaking, construction, and advanced technologies due to its high thermal stability and chemical resistance. However, the beneficiation of low-grade magnesite ores (~38.36% MgO) remains challenging due to the presence of iron, silica, and calcium-bearing impurities. This study proposes an integrated beneficiation strategy combining medium-intensity magnetic separation and flotation techniques to upgrade a low-grade magnesite ore. After grinding to 75 µm (d80), the sample was subjected to two-stage magnetic separation at 5000 Gauss to remove Fe-bearing minerals, reducing Fe2O3 below 0.5%. The non-magnetic fraction was then treated through a two-stage reverse flotation process using dodecylamine (350 g/t) and diesel oil (60 g/t) at pH 7 to reject silicate gangue. This was followed by a four-stage direct flotation using sodium oleate (250 g/t), sodium silicate (350 g/t), and SHMP (100 g/t) at pH 10 to selectively recover magnesite while suppressing Ca-bearing minerals. The optimized flowsheet achieved a final concentrate with MgO > 46.5%, SiO2 ≈ 1.05%, Fe2O3 ≈ 0.44%, and CaO ≈ 0.73%, meeting the specifications for refractory-grade magnesite. These results highlight the effectiveness of a combined magnetic–flotation route in upgrading complex, low-grade magnesite deposits for commercial use. Full article
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29 pages, 7261 KiB  
Review
Critical Pathways for Transforming the Energy Future: A Review of Innovations and Challenges in Spent Lithium Battery Recycling Technologies
by Zhiyong Lu, Liangmin Ning, Xiangnan Zhu and Hao Yu
Materials 2025, 18(13), 2987; https://doi.org/10.3390/ma18132987 - 24 Jun 2025
Cited by 1 | Viewed by 879
Abstract
In the wake of global energy transition and the “dual-carbon” goal, the rapid growth of electric vehicles has posed challenges for large-scale lithium-ion battery decommissioning. Retired batteries exhibit dual attributes of strategic resources (cobalt/lithium concentrations several times higher than natural ores) and environmental [...] Read more.
In the wake of global energy transition and the “dual-carbon” goal, the rapid growth of electric vehicles has posed challenges for large-scale lithium-ion battery decommissioning. Retired batteries exhibit dual attributes of strategic resources (cobalt/lithium concentrations several times higher than natural ores) and environmental risks (heavy metal pollution, electrolyte toxicity). This paper systematically reviews pyrometallurgical and hydrometallurgical recovery technologies, identifying bottlenecks: high energy/lithium loss in pyrometallurgy, and corrosion/cost/solvent regeneration issues in hydrometallurgy. To address these, an integrated recycling process is proposed: low-temperature physical separation (liquid nitrogen embrittlement grinding + froth flotation) for cathode–anode separation, mild roasting to convert lithium into water-soluble compounds for efficient metal oxide separation, stepwise alkaline precipitation for high-purity lithium salts, and co-precipitation synthesis of spherical hydroxide precursors followed by segmented sintering to regenerate LiNi1/3Co1/3Mn1/3O2 cathodes with morphology/electrochemical performance comparable to virgin materials. This low-temperature, precision-controlled methodology effectively addresses the energy-intensive, pollutive, and inefficient limitations inherent in conventional recycling processes. By offering an engineered solution for sustainable large-scale recycling and high-value regeneration of spent ternary lithium ion batteries (LIBs), this approach proves pivotal in advancing circular economy development within the renewable energy sector. Full article
(This article belongs to the Section Energy Materials)
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11 pages, 842 KiB  
Article
Development of an Electric Pulse Device for Coal Grinding
by Ayanbergen Khassenov, Dana Karabekova, Madina Bolatbekova, Bekbolat Nussupbekov, Perizat Kissabekova and Rakhman Orazbayev
Appl. Sci. 2025, 15(10), 5548; https://doi.org/10.3390/app15105548 - 15 May 2025
Viewed by 419
Abstract
Efficient coal grinding is a crucial aspect of the energy and mining industries. However, traditional grinding methods are known to be energy-intensive and cause significant wear on equipment as well as negative environmental impacts due to the release of small particles that can [...] Read more.
Efficient coal grinding is a crucial aspect of the energy and mining industries. However, traditional grinding methods are known to be energy-intensive and cause significant wear on equipment as well as negative environmental impacts due to the release of small particles that can harm air quality and affect human health. In response to these challenges, we are conducting research to develop an electric pulse device for coal grinding. This device will use high-voltage discharges in a liquid medium to create shock waves that selectively destroy coal particles while minimizing mechanical damage. The electric pulse installation consisted of a control unit (for monitoring the operating modes of the installation), a generator (for converting the AC input voltage into DC output voltage), a capacitor (for energy storage), a protection system (for shutting down the installation in cases when a voltage exceeding the set safe operating discharge voltage occurs on the capacitor), a spark gap (forming a gap consisting of two conductive hemispherical electrodes separated by an air gap, designed to form an electric spark between conductors), and an electric pulse grinding device. The input material for each experiment had consistent parameters: the coal particles were diameter 8–10 mm and weighed 400 g. Coal was processed using the electric pulse method with various voltage values, numbers of pulses, capacitor capacities, and pulse frequencies. The yield of the final product depended on these parameters, and effective settings for producing coal powder were identified. The research results demonstrate that a flat metal mesh plate is effective as the negative electrode in the electric pulse grinding device. Full article
(This article belongs to the Section Applied Physics General)
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28 pages, 5401 KiB  
Article
Innovative Resource-Saving Equipment for Safflower Processing to Improve Oil Quality
by Maigul Mursalykova, Gulnara Kokayeva, Mukhtarbek Kakimov, Bożena Gajdzik, Radosław Wolniak, Damian Dzienniak and Michał Bembenek
Foods 2025, 14(9), 1596; https://doi.org/10.3390/foods14091596 - 30 Apr 2025
Cited by 1 | Viewed by 549
Abstract
This study presents an innovative, resource-efficient apparatus for safflower oil production, designed for small- and medium-sized enterprises. The developed equipment integrates grinding and pressing into a single operation, optimizing extraction efficiency while reducing operational costs and processing time. A comparative analysis of the [...] Read more.
This study presents an innovative, resource-efficient apparatus for safflower oil production, designed for small- and medium-sized enterprises. The developed equipment integrates grinding and pressing into a single operation, optimizing extraction efficiency while reducing operational costs and processing time. A comparative analysis of the physicochemical and fatty acid profiles of safflower oil produced using traditional and combined grinding-pressing methods confirmed the superiority of the new approach. Optimal process parameters were identified: pressing time (τ = 3.41 min) and degree of grinding (i = 0.25), which resulted in higher oil yield and improved product quality. Multiple regression and sensitivity analyses revealed that temperature is the most significant factor positively influencing oil yield, whereas excessive grinding intensity and pressure negatively impact extraction efficiency. The results of the multiple regression analysis demonstrated that pressing time had a statistically significant impact on oil yield (p < 0.05). Although temperature was identified as the most influential factor overall, the significance of pressing time indicates that this variable also contributes meaningfully to the extraction efficiency. The regression model revealed a nonlinear (quadratic) relationship between pressing time and oil yield, suggesting that there is an optimal pressing duration. Beyond this optimal point, further increases in pressing time may result in a decline in yield due to over-compression or the release of undesired compounds. Interestingly, pressing time was found to have no significant effect on oil yield, suggesting that optimizing temperature and pressure is more critical for enhancing efficiency. The developed apparatus not only enhances oil quality, particularly its fatty acid composition, but also offers a scalable, sustainable solution for improving safflower oil production. These findings highlight the feasibility of integrating grinding and pressing, paving the way for advancements in cost-effective, high-yield oil extraction technologies. Full article
(This article belongs to the Section Food Engineering and Technology)
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15 pages, 2752 KiB  
Article
Feasibility of a Sustainable On-Site Paper Recycling Process
by Karl Jakob Levin, David dos Santos Costa, Lii Urb, Anna-Liisa Peikolainen, Tanel Venderström and Tarmo Tamm
Recycling 2025, 10(2), 67; https://doi.org/10.3390/recycling10020067 - 10 Apr 2025
Viewed by 1203
Abstract
Several EU initiatives and directives emphasize waste reduction and immediate reuse at the source. This study introduces a novel on-site recycling method for transforming printing house paper waste into high-quality, eco-friendly cardboard without mixing it with lower-quality or heterogeneous waste streams. Instead of [...] Read more.
Several EU initiatives and directives emphasize waste reduction and immediate reuse at the source. This study introduces a novel on-site recycling method for transforming printing house paper waste into high-quality, eco-friendly cardboard without mixing it with lower-quality or heterogeneous waste streams. Instead of traditional water- and energy-intensive recycling processes, the proposed dry defibration method involves mechanical grinding, spray-on binder application, and heat pressing, significantly reducing the ecological footprint. The process was optimized using environmentally safe binders, such as poly(vinyl alcohol), sodium alginate, sorbitol, cellulose nanofibrils, and water, applied at low concentrations. A binder-to-dry-pulp ratio of 160 wt.% offered the best balance, yielding cardboard properties comparable or superior to those obtained by traditional methods. Focusing on book covers, the method demonstrated a 50% reduction in GHG emissions compared to conventional paper recycling and purchased cardboard use. The findings highlight the potential of localized, resource-efficient recycling processes to support sustainable production practices within the printing industry. Full article
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27 pages, 8318 KiB  
Article
Enhanced Continental Weathering Triggered the Anoxia of Seawater and Mass Extinctions During the Late Ordovician
by Pan Tang, Xiangrong Yang and Detian Yan
J. Mar. Sci. Eng. 2024, 12(12), 2237; https://doi.org/10.3390/jmse12122237 - 5 Dec 2024
Cited by 1 | Viewed by 1220
Abstract
During the Late Ordovician period, changes in climate and mass extinctions were observed; however, the factors influencing these phenomena have not been fully understood. In order to understand the relationships among redox water conditions, climates, and mass extinctions in the Late Ordovician, this [...] Read more.
During the Late Ordovician period, changes in climate and mass extinctions were observed; however, the factors influencing these phenomena have not been fully understood. In order to understand the relationships among redox water conditions, climates, and mass extinctions in the Late Ordovician, this study analyzes the chemical index of alteration (CIA) in shales and 87Sr/86Sr in carbonate leachates as proxies of changes in chemical weathering intensity and chemical weathering rate in the Late Ordovician (mainly from Katian to Hirnantian). The results show that an enhanced chemical weathering rate (increased 87Sr/86Sr ratios) and decreased chemical weathering intensity (decreased CIA values) characterized the late Katian, which might be attributed to the global orogenesis and enhanced precipitation/runoff under the warming climate (late-Boda warming). This enhanced chemical weathering rate contributed to the CO2 drawdown in the P. pacificus biozone, corresponding to the initiation of cooling and further glaciation. Meanwhile, the enhanced weathering-induced high primary productivity could have contributed to the expansion of anoxic seawater in the Katian, which further caused the Katian extinction. The Hirnantian Glaciation was characterized by high 87Sr/86Sr ratios in carbonates and extremely low CIA values in shales, which were likely related to the exposure of continents during low sea level and the glacial grinding of unweathered rocks. This study shows that the highest denudation rate and lowest chemical weathering intensity in the Hirnantian stage might have resulted in enhanced CO2 release and contributed to the end of glaciation. Full article
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19 pages, 4109 KiB  
Article
Preliminary Beneficiation Studies of Quartz Samples from the Northwest Territories, Canada
by Hanyu Zhang, Gideon Lambiv Dzemua and Qi Liu
Minerals 2024, 14(11), 1177; https://doi.org/10.3390/min14111177 - 20 Nov 2024
Cited by 1 | Viewed by 1266
Abstract
Three quartz-rich geologic materials—vein quartz from the Great Bear Magmatic Zone, massive quartz from the Nechalacho rare earth deposit, and quartz sands from the Chedabucto silica sand deposit along the shores of the Northern Arm of the Great Slave Lake, Northwest Territories of [...] Read more.
Three quartz-rich geologic materials—vein quartz from the Great Bear Magmatic Zone, massive quartz from the Nechalacho rare earth deposit, and quartz sands from the Chedabucto silica sand deposit along the shores of the Northern Arm of the Great Slave Lake, Northwest Territories of Canada—were evaluated for their amenability to physical beneficiation into high-purity quartz (HPQ). The samples were subjected to various treatment processes, including crushing, grinding, calcining and quenching, acid leaching, wet high-intensity magnetic separation (WHIMS), and reverse flotation. After treatment, both the core and sand quartz samples met the requirements for HPQ, making them suitable for use in the production of semiconductor filters, liquid crystal displays (LCDs), and optical glass. However, the Al-bearing impurity content in the vein quartz products remained relatively high, and most of these impurities were dispersed in the quartz lattice, requiring further processing to meet the purity standards for HPQ required by these industries. Full article
(This article belongs to the Special Issue Physicochemical Properties and Purification of Quartz Minerals)
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13 pages, 7008 KiB  
Article
Si Characterization on Thinning and Singulation Processes for 2.5/3D HBM Package Integration
by MiKyeong Choi, SeaHwan Kim, TaeJoon Noh, DongGil Kang and SeungBoo Jung
Materials 2024, 17(22), 5529; https://doi.org/10.3390/ma17225529 - 13 Nov 2024
Viewed by 1605
Abstract
As stacking technologies, such as 2.5D and 3D packages, continue to accelerate in advanced semiconductor components, the singulation and thinning of Si wafers are becoming increasingly critical. Despite their importance in producing thinner and more reliable Si chips, achieving high reliability remains a [...] Read more.
As stacking technologies, such as 2.5D and 3D packages, continue to accelerate in advanced semiconductor components, the singulation and thinning of Si wafers are becoming increasingly critical. Despite their importance in producing thinner and more reliable Si chips, achieving high reliability remains a challenge, and comprehensive research on the effects of these processing techniques on Si chip integrity is lacking. In this study, the impacts of wafer thinning and singulation on the fracture strength of Si wafers were systematically compared. Three different grinding processes, namely fine grinding, poly-grinding, and polishing, were used for thinning, and the resulting surface morphology and roughness were analyzed using scanning electron microscopy and an interferometer. In addition, the residual mechanical stress on the wafer surface was measured using Raman spectroscopy. The fracture strength of Si wafers and chips was assessed through three-point bending tests. Singulation, including blade dicing, laser dicing, and stealth dicing, was evaluated for its impact on fracture strength. Among these processes, polishing for wafer thinning exhibited the lowest full-width half maximum and intensity ratio of Raman shifts (I480/I520), indicating minimal residual stress and surface defects. Consequently, Si wafers and chips processed through polishing demonstrated the highest fracture strength. Moreover, the 60 µm thick Si wafers and chips showed the highest fracture strength compared with those with thicknesses of 90 and 120 µm, possibly because of the increased flexibility, which mitigates stress. Among the singulation methods, stealth dicing yielded the highest fracture strength, outperforming blade and laser dicing. The combination of wafer thinning via polishing and singulation via stealth dicing presents an optimal solution for producing highly reliable Si chips for 2.5D and 3D packaging. These findings may be valuable in selecting optimal processing technologies for high-reliability Si chip production in industrial settings. Full article
(This article belongs to the Section Advanced Materials Characterization)
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23 pages, 7541 KiB  
Article
Assessment of Gold and Mercury Losses in an Artisanal Gold Mining Site in Nigeria and Its Implication on the Local Economy and the Environment
by Nnamdi C. Anene, Bashir M. Dangulbi and Marcello M. Veiga
Minerals 2024, 14(11), 1131; https://doi.org/10.3390/min14111131 - 8 Nov 2024
Cited by 1 | Viewed by 4273
Abstract
The objective of this work was to establish the gold and mercury losses in an artisanal mining deposit (Uke) in Nigeria to convince miners about their inefficiency and suggest changes in their gold extraction practices. Samples of feeds and tailings from five sluice [...] Read more.
The objective of this work was to establish the gold and mercury losses in an artisanal mining deposit (Uke) in Nigeria to convince miners about their inefficiency and suggest changes in their gold extraction practices. Samples of feeds and tailings from five sluice box concentration processes previously ground in hammer mills below 1 mm (P80 = 0.5 mm) were systematically sampled every 15 min. for 4 h and sent for gold analyses by a fire assay and intensive cyanidation. Dry grain size analyses of primary and amalgamation tailings allowed us to find out in which size fraction gold and mercury are lost. Total mercury losses in sixteen operations were obtained by weighing mercury at the beginning and in all steps of the concentrates’ amalgamation. After analyses, the average gold grade in the feed resulted in 3.80 ± 1.52 ppm (two standard deviations). The gold recovery was 29.24 ± 13.24%, which is low due to a lack of liberation of the fine gold particles from the gangue (silicates). Finer grinding would be necessary. The mercury balance revealed that 42% of the mercury added is lost, in which 26% involves tailings and 16% evaporated. The HgLost-to-AuProduced ratio was found to be 3.35 ± 9.46, which is exceedingly high for this type of amalgamation process that should have this ratio around 1. One reason is the excessive amount of mercury in the amalgams, 76.5 ± 38.12%, when the normal is around 40%–50%. Mercury lost by evaporation in open bonfires is clearly contaminating amalgamation operators (usually children), neighbours, and the environment. The Hg-contaminated tailings and primary tailings are sold to local cyanidation plants, and this can form toxic soluble Hg(CN)2 in the process. The results of this research were brought to the attention of the miners and other stakeholders, including the regulatory agencies of the government. The % gold recovery by amalgamation was not established in this study, but if this process recovers 50 to 60% of the liberated gold particles in a concentrate and 30% of gold was recovered in the sluice boxes, then the total gold recovery should be between 15 and 20; i.e., 80 to 85% of gold mined is lost. On average, an operation produces 8.26 g of gold/month, which is split to six miners, representing USD 69/month/miner or USD 2.3/day. It was discussed with miners, authorities, and community members (in particular female miners) how to avoid exposure to mercury, how to improve gold recovery without mercury, and the health and environmental effects of this pollutant. Full article
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30 pages, 68179 KiB  
Article
Microstructure and Corrosion Resistance of 7075 Aluminium Alloy Composite Material Obtained from Chips in the High-Energy Ball Milling Process
by Barbara Kościelniak, Diana Groch, Wojciech J. Nowak, Marcin Drajewicz and Przemysław Kwolek
Materials 2024, 17(21), 5331; https://doi.org/10.3390/ma17215331 - 31 Oct 2024
Viewed by 1191
Abstract
The high-energy ball milling process was applied to fabricate a composite material from 7075 aluminium alloy milling chips, silicon carbide, and titanium dioxide powders. Raw materials were ground, and the obtained powders were cold pressed and sintered. It was demonstrated that this method [...] Read more.
The high-energy ball milling process was applied to fabricate a composite material from 7075 aluminium alloy milling chips, silicon carbide, and titanium dioxide powders. Raw materials were ground, and the obtained powders were cold pressed and sintered. It was demonstrated that this method can be used in the recycling of aluminium alloy scrap characterised by a high surface-to-volume ratio, and also that chemical removal of the oxide layer from chips is not necessary. The finest particles, with 50 vol.% of their population below 36 μm, were obtained after grinding for 60 min at a 1000 rpm rotational speed. Such an intensive grinding was necessary to fabricate the compact composite material with a homogeneous microstructure and a low porosity of 0.7%. The corrosion resistance of the composites was studied in 3.5 wt.% NaCl solution using cyclic voltammetry and electrochemical impedance spectroscopy, and corrosion rates in the range of ca. 342 and 3 μA∙cm−2 were obtained. The corrosion mechanism includes aluminium alloy dissolution at the matrix/reinforcement interphase and around intermetallic particles localised within the matrix grains. Full article
(This article belongs to the Special Issue Research on Enhancing Properties of Aluminum-Based Materials)
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19 pages, 8814 KiB  
Article
A Lab-Scale Evaluation of Parameters Influencing the Mechanical Activation of Kaolin Using the Design of Experiments
by Jofre Mañosa, Adrian Alvarez-Coscojuela, Alex Maldonado-Alameda and Josep Maria Chimenos
Materials 2024, 17(18), 4651; https://doi.org/10.3390/ma17184651 - 23 Sep 2024
Cited by 5 | Viewed by 1735
Abstract
This research investigates the mechanical activation of kaolin as a supplementary cementitious material at the laboratory scale, aiming to optimize milling parameters using the response surface methodology. The study evaluated the effects of rotation speed and milling time on the amorphous phase content, [...] Read more.
This research investigates the mechanical activation of kaolin as a supplementary cementitious material at the laboratory scale, aiming to optimize milling parameters using the response surface methodology. The study evaluated the effects of rotation speed and milling time on the amorphous phase content, the reduction in crystalline kaolinite, and impurity incorporation into the activated clay through the Rietveld method. The results demonstrated that adjusting milling parameters effectively enhanced clay activation, which is crucial for its use in low-carbon cements. High rotation speeds (300/350 rpm) and prolonged grinding times (90/120 min) in a planetary ball mill increased the pozzolanic activity by boosting the formation of amorphous phases from kaolinite and illite and reducing the particle size. However, the results evidenced that intermediate milling parameters are sufficient for reaching substantial degrees of amorphization and pozzolanic activity, avoiding the need for intensive grinding. Exceedingly aggressive milling introduced impurities like ZrO2 from the milling equipment wear, underscoring the need for a balanced approach to optimizing reactivity while minimizing impurities, energy consumption, and equipment wear. Achieving this balance is essential for efficient mechanical activation, ensuring the prepared clay’s suitability as supplementary cementitious materials without excessive costs or compromised equipment integrity. Full article
(This article belongs to the Special Issue Application and Modification of Clay Minerals)
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