Development of an Electric Pulse Device for Coal Grinding
Abstract
:1. Introduction
2. Experimental Installation and Research Methodology
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- Lid (1), with the positive electrode mounted on it;
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- Reservoir for the raw material (2), where discharges occur and the material is crushed;
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- Reservoir for the final product (3);
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- Rubber gaskets (4) to prevent water leakage between the lid and the upper part of the device;
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- Rings welded to the reservoirs (5—for lid attachment; 6—for interconnection);
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- Flat metal mesh plate with 2000 µm holes serving as the negative electrode (7; Figure 2);
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- Lower part of the reservoir—a lid for collecting the final product (8);
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- Fastening bolts (9, 10), nuts (11, 12), and washers (13, 14).
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- The negative electrode in the electric pulse grinding device was a flat metal plate without holes;
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- The negative electrode in the electric pulse grinding device was a flat metal mesh plate with a hole diameter of 2000 µm.
3. Results and Discussion
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- With an increase in the pulse frequency, the energy transmitted per unit of time may not be distributed efficiently enough, which does not allow for high-quality grinding [45];
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- Rapid pulse following can lead to the fact that the grinding process does not have time to complete, and the coal is not subjected to the required number of impacts to achieve the required degree of grinding [46];
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- As a result of frequent exposure, the agglomeration of crushed particles may occur, which makes it difficult to further grind them.
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Quality Indicators of Coal | Moisture | Ash | Nitrogen | Hydrogen | Carbon | Volatile Matter | Sulfur | Calorific Value |
---|---|---|---|---|---|---|---|---|
Test standard | GOST 11014-2001 [33] | GOST ISO 1171-2012 [34] | GOST 28743-93 [35] | GOST 2408.1-95 [36] | GOST 2408.1-95 [36] | GOST ISO 562-2012 [37] | GOST 8606-2015 [38] | GOST 147-2013 [39] |
Number of indicators of coal content | 6.26% | 27.8% | 0.76% | 5.12% | 50.41% | 61.1% | 0.84% | 5111 kcal/kg |
Diameter of the Resulting Product (d, μm) | The Negative Electrode in the Electric Pulse Grinding Device Is a Solid Flat Metal Plate Without Holes | The Negative Electrode in the Electric Pulse Grinding Device Is a Flat Metal Grid Plate with Openings of 2000 μm | ||
---|---|---|---|---|
Average Mass of the Obtained Product (m1, g) | Output of the Finished Product (K, %) | Average Mass of the Obtained Product (m1, g) | Output of the Finished Product (K, %) | |
d, μm | N = 500 discharge, U = 20 kV, C = 0.4 μF | |||
200–400 | 10.4 ± 0.9 | 2.6 | 18.4 ± 0.9 | 4.6 |
100–200 | 8 ± 0.5 | 2 | 10 ± 0.5 | 2.5 |
80–100 | 1.6 ± 0.2 | 0.4 | 3.6 ± 0.4 | 0.9 |
d, μm | N = 500 discharge, U = 24 kV, C = 0.4 μF | |||
200–400 | 12.4 ± 0.9 | 3.1 | 33.6 ± 1.1 | 8.4 |
100–200 | 8.8 ± 0.7 | 2.2 | 16.4 ± 0.8 | 4.1 |
80–100 | 2.8 ± 0.4 | 0.7 | 4.8 ± 0.3 | 1.2 |
d, μm | N = 500 discharge, U = 28 kV, C = 0.4 μF | |||
200–400 | 15.2 ± 0.7 | 3.8 | 36.8 ± 0.8 | 9.2 |
100–200 | 12.4 ± 0.9 | 3.1 | 22.8 ± 0.3 | 5.7 |
80–100 | 3.6 ± 0.3 | 0.9 | 8.4 ± 0.4 | 2.1 |
d, μm | N = 500 discharge, U = 32 kV, C = 0.4 μF | |||
200–400 | 17.6 ± 0.8 | 4.4 | 44.8 ± 0.9 | 11.2 |
100–200 | 15.6 ± 0.7 | 3.9 | 32.8 ± 0.7 | 8.2 |
80–100 | 6 ± 0.2 | 1.5 | 16.4 ± 0.4 | 4.1 |
Diameter of the Resulting Product (d, μm) | The Negative Electrode in the Electric Pulse Grinding Device Is a Solid Flat Metal Plate Without Holes | The Negative Electrode in the Electric Pulse Grinding Device Is a Flat Metal Grid Plate with Openings of 2000 μm | ||
---|---|---|---|---|
Average Mass of the Obtained Product (m1, g) | Output of the Finished Product (K, %) | Average Mass of the Obtained Product (m1, g) | Output of the Finished Product (K, %) | |
d, μm | N = 500 discharge, U = 32 kV, C = 0.4 μF | |||
200–400 | 17.6 ± 0.8 | 4.4 | 44.8 ± 0.9 | 11.2 |
100–200 | 15.6 ± 0.7 | 3.9 | 32.8 ± 0.7 | 8.2 |
80–100 | 6 ± 0.2 | 1.5 | 16.4 ± 0.4 | 4.1 |
d, μm | N = 500 discharge, U = 32 kV, C = 0,8 μF | |||
200–400 | 22.8 ± 0.7 | 5.7 | 55.6 ± 1.2 | 13.9 |
100–200 | 20.4 ± 0.5 | 5.1 | 46.4 ± 1.1 | 11.6 |
80–100 | 10.8 ± 0.6 | 2.7 | 21.6 ± 0.4 | 5.4 |
d, μm | N = 500 discharge, U = 32 kV, C = 1.2 μF | |||
200–400 | 30 ± 0.9 | 7.5 | 69.6 ± 1.5 | 17.4 |
100–200 | 23.2 ± 0.9 | 5.8 | 64.8 ± 1.3 | 16.2 |
80–100 | 15.2 ± 0.5 | 3.8 | 26.8 ± 1.1 | 6.7 |
d, μm | N = 500 discharge, U = 32 kV, C = 1.6 μF | |||
200–400 | 35.2 ± 1.1 | 8.8 | 76.4 ± 2.7 | 19.1 |
100–200 | 26 ± 0.9 | 6.5 | 74.8 ± 1.2 | 18.7 |
80–100 | 20.4 ± 0.8 | 5.1 | 33.2 ± 0.9 | 8.3 |
Diameter of the Resulting Product (d, μm) | The Negative Electrode in the Electric Pulse Grinding Device Is a Solid Flat Metal Plate Without Holes | The Negative Electrode in the Electric Pulse Grinding Device Is a Flat Metal Grid Plate with Openings of 2000 μm | ||
---|---|---|---|---|
Average Mass of the Obtained Product (m1, g) | Output of the Finished Product (K, %) | Average Mass of the Obtained Product (m1, g) | Output of the Finished Product (K, %) | |
d, μm | U = 32 kV, C = 1.2 μF, f = 2 discharge/s, τ = 10 min | |||
100–200 | 30.4 ± 0.8 | 7.6 | 82 ± 2.1 | 20.5 |
d, μm | U = 32 kV, C = 1.2 μF, f = 3 discharge/s, τ = 10 min | |||
100–200 | 41.6 ± 1.1 | 10.4 | 106.8 ± 3.7 | 26.7 |
d, μm | U = 32 kV, C = 1.2 μF, f = 4 discharge/s, τ = 10 min | |||
100–200 | 47.2 ± 1.3 | 11.8 | 125.2 ± 4.2 | 31.3 |
d, μm | U = 32 kV, C = 1.2 μF, f = 5 discharge/s, τ = 10 min | |||
100–200 | 38.4 ± 0.9 | 9.6 | 128.4 ± 3.9 | 32.1 |
Voltage of Pulse Discharge | U = 28 kV | U = 32 kV |
---|---|---|
Condenser capacity | Energy consumption of the installation at a pulse discharge frequency of f = 4 discharges/s | |
C = 0.4 μF | 0.37 kWh | 0.44 kWh |
C = 0.8 μF | 0.75 kWh | 0.86 kWh |
C = 1.2 μF | 1.14 kWh | 1.31 kWh |
C = 1.6 μF | 1.46 kWh | 1.71 kWh |
Condenser capacity | Energy consumption of the installation at a pulse discharge frequency of f = 5 discharges/s | |
C = 0.4 μF | 0.44 kWh | 0.51 kWh |
C = 0.8 μF | 0.87 kWh | 1.33 kWh |
C = 1.2 μF | 1.31 kWh | 1.52 kWh |
C = 1.6 μF | 1.75 kWh | 2.14 kWh |
Diameter of the Finished Product (d, mm) | Mass of Product Obtained from the Mechanical Mill (Raw Material Grinding Time—5 min), g | Mass of Product Obtained from the Electric Pulse Method (Raw Material Grinding Time—5 min), g | |||
---|---|---|---|---|---|
U = 32 kV, C = 1.2 μF, f = 2 Discharge/s | U = 32 kV, C = 1.2 μF, f = 3 Discharge/s | U = 32 kV, C = 1.2 μF, f = 4 Discharge/s | U = 32 kV, C = 1.2 μF, f = 5 Discharge/s | ||
d < 200 mm | 178.4 | 105.8 | 169.2 | 202.5 | 225.3 |
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Khassenov, A.; Karabekova, D.; Bolatbekova, M.; Nussupbekov, B.; Kissabekova, P.; Orazbayev, R. Development of an Electric Pulse Device for Coal Grinding. Appl. Sci. 2025, 15, 5548. https://doi.org/10.3390/app15105548
Khassenov A, Karabekova D, Bolatbekova M, Nussupbekov B, Kissabekova P, Orazbayev R. Development of an Electric Pulse Device for Coal Grinding. Applied Sciences. 2025; 15(10):5548. https://doi.org/10.3390/app15105548
Chicago/Turabian StyleKhassenov, Ayanbergen, Dana Karabekova, Madina Bolatbekova, Bekbolat Nussupbekov, Perizat Kissabekova, and Rakhman Orazbayev. 2025. "Development of an Electric Pulse Device for Coal Grinding" Applied Sciences 15, no. 10: 5548. https://doi.org/10.3390/app15105548
APA StyleKhassenov, A., Karabekova, D., Bolatbekova, M., Nussupbekov, B., Kissabekova, P., & Orazbayev, R. (2025). Development of an Electric Pulse Device for Coal Grinding. Applied Sciences, 15(10), 5548. https://doi.org/10.3390/app15105548