Search Results (12)

The low-temperature toughness of a coarse-grained heat-affected zone (CGHAZ) is a critical factor governing the service safety of welded joints in X70 pipeline steel. This study systematically investigated the influence of nitrogen content (ranging from 0.0018 to 0.0120 wt%) on the microstructure and low-temperature impact toughness of the CGHAZ in X70 pipeline steel using welding thermal simulation tests with a heat input of 12.5 kJ/cm. The results indicate that the CGHAZ microstructure predominantly comprises lath bainite (LB) and minor martensite–austenite (M/A) constituents. With increasing nitrogen content, the austenite-to-ferrite transformation start temperature (Ar₃) increased while the transformation finish temperature (Ar₁) decreased, resulting in coarsening of the lath bainite packet structure. The M/A volume fraction rose from 2.11% to 5.23%, the average particle size grew from 0.17 to 0.71 μm, and the high-angle grain boundary (HAGB > 15°) fraction declined from 67.5% to 52.2%. These microstructural alterations collectively caused the Charpy impact energy of the CGHAZ to decrease from 269 J to 48 J. The deterioration in toughness is primarily attributed to blocky M-A constituents lowering the resistance to crack nucleation and the reduced HAGB fraction diminishing the resistance to crack propagation. This work provides a theoretical foundation for optimizing the performance of X70 pipeline steel welded joints, and it is recommended that the nitrogen content in the base metal be strictly maintained below 0.005 wt% to ensure superior CGHAZ toughness. Full article

In this study, we investigated the effect of heat treatment-induced grain size on the hydrogen embrittlement (HE) resistance of 30MnB5 steel, focusing particularly on the variation in prior austenite grain (PAG) size. As the heat treatment time increased, the PAGs coarsened, leading the martensite packets, blocks, and lath sizes to also coarsen. As the microstructure became more refined, the boundary density of the packet–block–lath structure increased along with a significant increase in the low-angle grain boundary (LAGB) fraction. The microstructure refinement accelerated the initial permeation rate of hydrogen, while the high density of LAGBs and trap sites effectively suppressed its long-term diffusion/localization. The slow strain rate tensile test confirmed that the tensile strength and elongation of 30MnB5 steel in a hydrogen environment were lower than those in air, indicating HE. Furthermore, the results showed that the HE sensitivity decreased in the fine microstructure condition, as evidenced by the smaller reduction in elongation compared to the coarse microstructure. The study results will enhance the understanding of hydrogen-induced degradation in hot-stamped automotive steels and offer fundamental insights for optimizing heat treatment strategies applied to 30MnB5 steel for mitigating HE. Full article

The effects of adding nickel on the phase transition temperature, microstructure, and mechanical properties of medium-carbon spring steel have been investigated. The results show that adding nickel reduces the martensite start (M_s) temperature, improves hardenability, and refines the sub-microstructure of the martensite, thereby improving yield stress. The yield strength of martensitic steel increases by approximately 100 MPa due to a synergistic combination of grain refinement strengthening and dislocation strengthening, with an increase in the nickel content from 0 wt.% to 1 wt.%. The cryogenic impact toughness of martensitic steel also improved with a higher nickel content due to packet and block refinement and an increase in the proportion of high-angle grain boundaries (HAGBs). Full article

This study investigates the influence of varying austenitizing temperatures on the microstructure and mechanical properties of 35Si2MnCr2Ni3MoV steel, utilizing Charpy impact testing and microscopic analysis techniques such as scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). The findings reveal that optimal combination of strength and toughness is achieved at an austenitizing temperature of 980 °C, resulting in an impact toughness of 67.2 J and a tensile strength of 2032 MPa. The prior austenite grain size initially decreases slightly with increasing temperature, then enlarges significantly beyond 1100 °C. The martensite blocks’ and packets’ structures exhibit a similar trend. The proportion of high–angle grain boundaries, determined by the density of the packets, peaks at 980 °C, providing maximal resistance to crack propagation. The amount of retained austenite increases noticeably after 980 °C; beyond 1200 °C, the coarsening of packets and a decrease in density reduce the likelihood of trapping retained austenite. Across different austenitizing temperatures, the steel demonstrates superior crack initiation resistance compared to crack propagation resistance, with the fracture mode transitioning from ductile dimple fracture to quasi–cleavage fracture as the austenitizing temperature increases. Full article

As there is a small amount of deformation in the center during the rolling process of ultra-heavy plates, it is extremely easy to cause poor mechanical properties in the center. Increasing the deformation in the center is the most feasible method to eliminate the deformation effects in the cross-section of ultra-heavy plates. In this study, the gradient temperature rolling (GTR) process is compared with the traditional uniform temperature rolling (UTR) process. It is found that the GTR process can significantly increase the deformation in the center and thereby refine the grains. The room temperature tensile test and instrumented Charpy impact test are used to test the strength at room temperature and impact energy at low temperature. Combined with the obtained impact load/energy displacement curve, the deformation and damage process under impact load are analyzed. The microstructure morphology and impact fracture obtained by different rolling processes in the center are analyzed by experimental methods such as OM, SEM, EBSD, etc. The prior austenite grain (PAG) boundary morphology is analyzed and the densities of grain boundaries are statistically quantified. The results showed that the strength, plasticity, and low-temperature toughness of the GTR process are improved compared to the UTR process, with increased dislocation density in the center microstructure, the density of PAG boundaries, and the density of packet boundaries. The size of the PAG in the center is refined by ~49%, the density of PAG boundaries increased by ~140%, the density of high-angle packet boundaries increased by ~39%, and the density of low-angle packet boundaries increased by ~49%. The crack propagation in the instrumented Charpy impact test of the GTR process showed stable expansion, indicating a ductile fracture compared to the semi-brittle fracture of the UTR process. The densities of PAG boundaries and high-angle packet boundaries are the most important factors affecting the strength and low-temperature toughness. Full article

Ten percent Cr steels are considered to be prospective materials for the production of pipes, tubes, and blades in coal-fired power plants, which are able to operate within ultra-supercritical steam parameters. The microstructural evolution of a Re-containing 10% Cr-3Co-3W steel with low N and high B content during creep was investigated at different strains at 923 K and under an applied stress of 120 MPa using TEM and EBSD analyses. The studied steel had been previously normalized at 1323 K and tempered at 1043 K for 3 h. In the initial state, the tempered martensite lath structure with high dislocation density was stabilized by M₂₃C₆ carbides, NbX carbonitrides, and M₆C carbides. At the end of the primary creep stage, the main microstructural change was found to be the precipitation of the fine Laves phase particles along the boundaries of the prior austenite grains, packets, blocks, and martensitic laths. The remarkable microstructural degradation processes, such as the significant growth of martensitic laths, the reduction in dislocation density within the lath interiors, and the growth of the grain boundary Laves phase particles, occurred during the steady-state and tertiary creep stages. Moreover, during the steady-state creep stage, the precipitation of the V-rich phase was revealed. Softening was in accordance with the dramatic reduction in hardness during the transition from the primary creep stage to the steady-state creep stage. The reasons for the softening were considered to be due to the change in the strengthening mechanisms and the interactions of the grain boundary M₂₃C₆ carbides and Laves phase with the low-angle boundaries of the martensitic laths and free dislocations. Full article

A 9%Cr martensitic steel with Ta and B additions was subjected to thermo-mechanical treatment (TMT) including rolling in the range of metastable austenite at 900–700 °C followed by water quenching and tempering at different temperatures. Applied TMT with tempering at T ≥ 700 °C substantially improved the impact toughness. The application of the TMT with subsequent tempering at 780 °C decreased the ductile–brittle transition temperature from 40 to 15 °C and increased the upper shelf energy from 300 to 380 J/cm² as compared to the normalized and tempered (NT) condition. The microstructural observations with scanning and transmission electron microscopes showed the precipitation of fine Ta-rich MX carbonitride and M₂₃C₆ carbide during TMT and subsequent tempering. The analysis of the cleavage facets and the secondary cracks with electron back-scattered diffraction (EBSD) revealed that the brittle fracture occurred via cleavage cracking along {100} planes across the laths, while the high-angle boundaries of martensite blocks and packets were effective barriers to the crack propagation. The increased impact toughness of the tempered TMT steel sample was attributed to enhanced ductile fracture owing to the uniform dispersion of the precipitates and favorable {332}⟨113⟩ crystallographic texture. Full article

Martensitic/bainitic wear-resistant steels are widely used in civilian industry, where a good combination of strength and toughness is required. In the present study, a double-quenching process was applied and compared to the conventional single-quenching process. The microhardness and ductile–brittle transition temperature were measured, and the microstructure was characterized with scanning electron microscopy and electron backscatter diffraction (EBSD) technique. It was found that the double-quenching process refined the prior austenite grain size by 43% and simultaneously improved the toughness and hardness. The ductile-to-brittle transition temperature was decreased from −77 °C to −90 °C, and the hardness was increased by 8%. Based on the EBSD data, a detailed analysis of the grain boundary distribution was performed using a recently developed machine learning model. Unlike what was found in previous studies, for the studied wear-resistant steel, the refinement of the prior austenite grain did not increase the block boundary density while increasing the high-angle packet boundary density. As a result, the total density of the high-angle grain boundaries in the double-quenched specimen was not improved compared to the single-quenched specimen. Further inspection suggested that it is the prior austenite grain boundaries and high-angle packet boundaries that contribute to the hardness and toughness, and the key factors that determine their effectiveness are the high misorientation angle between the {110} slip planes and the high slip transmission factor. Full article

The effect of high-temperature thermomechanical treatment (HTMT) with plastic deformation by rolling in austenitic region on the microstructure and mechanical properties of 12% chromium ferritic-martensitic steel EP-823 is investigated. The features of the grain and defect microstructure of steel are studied by Scanning Electron Microscopy with Electron Back-Scatter Diffraction (SEM EBSD) and Transmission Electron Microscopy (TEM). It is shown that HTMT leads to the formation of pancake structure with grains extended in the rolling direction and flattened in the rolling plane. The average sizes of martensitic packets and ferrite grains are approximately 1.5–2 times smaller compared to the corresponding values after traditional heat treatment (THT, which consists of normalization and tempering). The maximum grain size in the section parallel to the rolling plane increases up to more than 80 µm. HTMT leads to the formation of new sub-boundaries and a higher dislocation density. The fraction of low-angle misorientation boundaries reaches up to ≈68%, which exceeds the corresponding value after HTMT (55%). HTMT does not practically affect the carbide subsystem of steel. The mechanical properties are investigated by tensile tests in the temperature range 20–700 °C. It is shown that the values of the yield strength in this temperature range after HTMT increase relative to the corresponding values after THT. As a result of HTMT, the elongation decreases. A significant decrease is observed in the area of dynamic strain aging (DSA). The mechanisms of plastic deformation and strengthening of ferritic-martensitic steel under the high-temperature thermomechanical treatments are also discussed. Full article

The effects of prior austenite grain (PAG) refinement on the mechanical properties of bainitic/martensitic steels not only come from itself, but also have more complex effects by affecting the substructure formed by coherent transformation. In this study, the samples of a low-alloy steel were water quenched from different austenitizing temperatures and the bainitic/martensitic microstructures with different PAG sizes were obtained. Electron back-scattered diffraction was used to characterize the microstructure and different types of boundaries were identified and quantitatively analyzed. The tensile tests and series temperature Charpy impact tests of different heat treatment were also carried out and comprehensively analyzed with microstructure characterization works. The results show that the uniform refinement of prior austenite grain can increases the density of packet boundary and block boundary, which leads to microstructure refinement with higher density of high-angle grain boundaries with misorientation >45°. The contribution of this microstructure refinement to toughness is significant, but its contributions to strength and elongation are relatively limited. Compared to uniform refined PAG, if the PAGs are mixed crystal, the density of block boundary will be reduced, which leads to a lower density of the high-angle boundary with misorientation >45° and the positive effects of microstructure refinement on toughness improvement are weakened. The observation of fracture surface of impact specimens indicates that refining the PAG can delay the tendency of brittle fracture with the decrease in test temperature, and even in the case of brittle fracture, the cleavage facet of the fracture surface is relatively smaller. This result also verifies that PAG refinement can effectively improve toughness by inhibiting cleavage fracture. Full article

Coherent transformation is considered to be an effective approach to refine the microstructure and enhance toughness of structural steels. However, there are gaps in the knowledge on the key aspects of microstructure that govern toughness. In this regard, a low alloyed experimental steel with lean chemistry was subjected to a simple heat treatment involving austenitization at different temperatures, followed by quenching and tempering to obtain bainitic microstructures with different boundary composition. The microstructure of the four experimental steels was characterized by electron backscattered diffraction and mechanical properties were determined. The study indicated that the density of high angle grain boundaries does not adequately reflect the change of ductile-to-brittle transition temperatures (DBTT) of the experimental steels. Thus, we propose here a new mechanism on reducing DBTT from the perspective of misorientation of boundary, which takes into consideration these aspects in defining DBTT. One is inhibition effect on cleavage fracture by boundaries with high {100}-plane misorientation angles, and the other is ductility improvement by boundaries with high {110}-plane misorientation angles. Furthermore, the contribution of prior austenite grain boundary, packet boundary, block boundary, and sub-block boundary on toughness is also analyzed. Full article

The microstructure of austempered ductile iron was investigated by electron backscatter diffraction technique. The results show that the orientation relationship between acicular bainitic ferrite and austenite is Greninger–Troiano relationship. A single austenite grain is divided into four packets and each packet contains six variants that share a {011}_α (i.e., {111}_γ) plane. When two γ grains are twinned, the twins share a {111}_γ plane and have seven packets. The adjacent acicular bainitic ferrite plates (or laths) sharing a ${\langle 001\rangle }_{\mathsf{\gamma }}$ axis have small misorientation of about 5.7°. The adjacent acicular bainitic ferrite plates (or laths) not sharing a ${\langle 001\rangle }_{\mathsf{\gamma }}$ axis have two high misorientation angles of ~54.3° and ~60.0°. Further, the low angle boundary to high angle boundary ratio is far less than the ratio of the variant pairs with small misorientation to the ones with large misorientation. This work is available for structures obtained as a consequence of the heat treatment of austempering. Full article