Search Results (54)

This study investigates hazardous emissions from foundry binder systems, comparing organic resins (phenolic urethane, furan, and alkaline-phenolic) and clay-bonded green sand with inorganic alternatives (sodium silicate and geopolymer). The research was conducted at the Fundaciόn Azterlan pilot plant (Spain), involving controlled chamber tests for the production of 60 kg iron alloy castings in 110 kg sand molds. The molds were evaluated under two configurations: homogeneous systems, where both mold and cores were manufactured using the same binder (five trials), and heterogeneous systems, where different binders were used for mold and cores (four trials). Each mold was placed in a metallic box fitted with a lid and an integrated gas extraction duct. The lid remained open during pouring and was closed immediately afterward to enable efficient evacuation of casting gases through the extraction system. Although the box was not completely airtight, it was designed to direct most exhaust gases through the duct. Along the extraction system line, different sampling instruments were strategically located for the precise measurement of contaminants: volatile organic compounds (VOCs), polycyclic aromatic hydrocarbons (PAHs), phenol, multiple forms of particulate matter (including crystalline silica content), and gases produced during pyrolysis. Across the nine trials, inorganic binders demonstrated significant reductions in gas emissions and priority pollutants, achieving decreases of over 90% in BTEX compounds (benzene, toluene, ethylbenzene, and xylene) and over 94% in PAHs compared to organic systems. Gas emissions were also substantially reduced, with CO emissions lowered by over 30%, NO_x by more than 98%, and SO₂ by over 75%. Conducted under the Greencasting LIFE project (LIFE 21 ENV/FI/101074439), this work provides empirical evidence supporting sodium silicate and geopolymer binders as viable, sustainable solutions for minimizing occupational and ecological risks in metal casting processes. Full article

This work reports a study on the structural characterization, evaluation of thermal stability, and non-isothermal decomposition kinetics of urea–formaldehyde (UF) resin modified with hydrochar (obtained by the hydrothermal carbonization of spent mushroom substrate (SMS)) (UF-HC). The structural characterization of UF-HC, performed by scanning electron microscopy (SEM), Fourier transform infrared (FTIR), and X-ray diffraction analyses, showed that UF-HC consists of a large number of spheroidal particles, which are joined, thus forming clusters. It constitutes agglomerates, which are composed of crystals that have curved plate-like forms, including crystalline UF structure and graphite lattices with an oxidized face (graphene oxide, GO). The measurement of inherent thermal stability and non-isothermal decomposition kinetic analysis was carried out using simultaneous thermogravimetric–differential thermal analyses (TGA-DTA) at various heating rates. Parameters that are obtained from thermal stability assessment have indicated the significant thermal stability of UF-HC. Substantial variation in activation energy and the pre-exponential factor with the advancement of decomposition process verifies the multi-step reaction pathway. The decomposition process takes place through three independent single-step reactions and one consecutive reactions step. The consecutive stage represents a path to the industrial production of valuable heterocyclic organic compounds (furan) and N-heterocyclic compounds (pyrroles), building a green-protocol trail. It was found that a high heating rate stimulates a high production of furan from cellulose degradation via the ring opening step, while a low heating rate favors the production of urea compounds (methylolurea hemiformal (HFn)) by means of methylene ether bridges breaking. Full article

This paper experimentally investigates the behavior of innovative sustainable Low-Cost Bamboo Composite (LCBC) structural columns under compressive loading. The LCBC columns are manufactured from bamboo culms in combination with bio-based resins to form composite structural columns. Different LCBC cross-sectional configurations are investigated in this study, including the Russian doll (RD), Big Russian doll (BRD), Hawser (HAW), and Scrimber (SCR). Two bio-based resins, including one bio-epoxies and one furan-based resin, in addition to a soft bio-based filler and a synthetic epoxy resin, are applied. The bamboo species used as the cast-in-place giant bamboo for all configurations include Moso, Guadua, and Tali. Slender LCBC columns showed maximum stress equal to 60 MPa at failure. The study found that the samples with bio-epoxy resin (BE2) exhibited enhanced material stiffness when compared to synthetic epoxy (EPX) and furan-based resin (PF1), while PF1 specimens demonstrated increased ductility. Among the specimens with Moso bamboo and BE2 resin, those with SCR and HAW configurations achieved the highest compressive strengths. Full article

Furfural, an important biobased compound, can be synthesized through the chemocatalytic conversion of D-xylose and hemicelluloses from lignocellulose. It has widespread applications in the production of valuable furans, additives, resins, rubbers, synthetic fibers, polymers, plastics, biofuels, and pharmaceuticals. By using barley hulls (BHs) as biobased support, a heterogeneous biochar Sn-NUS-BH catalyst was created to transform corncob into furfural in cyclopentyl methyl ether–H₂O. Sn-NUS-BH had a fibrous structure with voids, a large comparative area, and a large pore volume, which resulted in more catalytic active sites. Through the characterization of the physical and chemical properties of Sn-NUS-BH, it was observed that the Sn-NUS-BH had tin dioxide (Lewis acid sites) and a sulfonic acid group (Brønsted acid sites). This chemocatalyst had good thermostability. At 170 °C for 20 min, Sn-NUS-BH (3.6 wt%) was applied to transform 75 g/L of corncob with ZnCl₂ (50 mM) to generate furfural (80.5% yield) in cyclopentyl methyl ether–H₂O (2:1, v/v). This sustainable catalytic process shows great promise in the transformation of lignocellulose to furfural using biochar-based chemical catalysts. Full article

This paper investigates the effect of innovative cross-sectional configurations on Low-Cost Bamboo Composite (LCBC) structural members. The study employs both experimental and numerical methods with different resin matrices and bamboo species. In this study, LCBC short columns are designed with different innovative cross-sectional configurations in an attempt to overcome the costly production processes of engineered bamboo. This approach uses bundles of bamboo, both in culm and strip forms. A compatible, environmentally responsible, and economically justifiable resin matrix is used to fabricate an LCBC member. The production of LCBC members does not necessitate highly advanced technology. This capability enables the production of LCBC members in custom-designed cross-sectional shapes and lengths. This study introduces the Russian doll (RD), Big Russian doll (BRD), Hawser (HAW), and Scrimber (SCR) cross-sectional configurations. Extra-large, large, medium, and small sizes of bamboo are employed. Synthetic Epoxy (EXP), a Bio-based Experimental soft filler (BE1), Bio-Epoxy (BE2), Furan-based (PF1) matrices are applied. Furthermore, Moso, Guadua, Madake, and Tali bamboo species are incorporated. The results of this study reveal that the most efficient cross-sectional configuration for compressive strength is the HAW configuration, closely followed by the SCR configuration. LCBC members with bio-resins have shown excellent promise in competing in strength with those made with their synthetic counterparts. The maximum compressive strengths (MPa) were achieved by two specimens with synthetic epoxy closely followed by a specimen with bio-epoxy, namely HAW-EPX-M, RD-EPX-M, and RD-BE2-G specimens with 78 MPa, 75 MPa, and 72 MPa, respectively. In terms of the modulus of elasticity of LCBC with different resin matrices, the stiffest specimens were HAW-BE2-M1, HAW-EPX-M, and HAW-BE2-M2 with 3.89 GPa, 3.08 GPa, and 2.54 GPa, respectively. The theoretical and numerical modelling of the LCBC members showed excellent correlation with the experimental results, which provides the capacity to design LCBC for engineering projects. The LCBC design can be further developed with more bamboo and less resin content. Full article

In this study, two types of porous C_f/C_m composites were obtained by introducing pyrolytic carbon (PyC) and pyrolytic carbon/furan resin carbon (PyC/FRC). Subsequently, C_f/C_m-SiC-(Zr_xHf_1−x)C composites with different carbon matrices were prepared by introducing SiC and (Zr_xHf_1−x)C matrices into the porous C_f/C_m composites via the reactive melt infiltration method, specifically termed as C_f/PyC-SiC-(Zr_xHf_1−x)C and C_f/PyC/FRC-SiC-(Zr_xHf_1−x)C composites. The microstructures of the porous C_f/C_m and C_f/C_m-SiC-(Zr_xHf_1−x)C composites with different carbon matrices were examined, and a comprehensive analysis was conducted on microstructural evolution and mechanical behaviors of the C_f/C_m-SiC-(Zr_xHf_1−x)C composites. The results indicate that both C_f/C_m-SiC-(Zr_xHf_1−x)C composites underwent similar microstructural evolution processes, differing only in terms of evolution kinetics and final microstructure. Differences in the pore structures of porous C_f/C_m composites, as well as in the reactivities of carbon matrices, were identified as primary influencing factors. Additionally, both C_f/C_m-SiC-(Zr_xHf_1−x)C composites exhibited “pseudo-ductile” fracture characteristics, with flexural strengths of 214.1 ± 8.8 MPa and 149.6 ± 12.2 MPa, respectively. In the C_f/PyC-SiC-(Zr_xHf_1−x)C composite, crack initiation during loading primarily originated from the ceramic matrix, while in the C_f/PyC/FRC-SiC-(Zr_xHf_1−x)C composite, failure initially arose from the residual FRC matrix. Excessive fiber corrosion and the presence of residual low-modulus FRC matrix resulted in lower mechanical performance. Full article

The nanocomposites with reversible cross-linking covalent bonds were prepared by reacting furfurylamine (FA)-modified diglycidyl ether of bisphenol A (DGEBA) and furfuryl-functionalized aniline trimer-modified graphene (TFAT-G) with bismaleimide (BMI) via the Diels-Alder (DA) reaction. The successful synthesis of the TFAT modifier is confirmed by nuclear magnetic resonance (NMR) hydrogen spectroscopy and IR spectroscopy tests. The structure and properties of TFAT-G epoxy nanocomposites are characterized by scanning electron microscopy (SEM), differential scanning calorimeter (DSC), tensile, and resistivity. The results show that TFAT-G was uniformly dispersed in the resin, and 1 wt% TFAT-G composites increased to 233% for tensile strength, 63% for elongation at break, 66% for modulus, and 7.8 °C for Tg. In addition, the addition of unmodified graphene degrades the mechanical properties of the composite. Overall, the graphene/self-healing resin nanocomposites have both good self-healing function and electrical conductivity by adding 1 wt% modified graphene; this allows for the maintenance of the original 83% strength and 89% electrical conductivity after one cycle of heating repair. Full article

Forest wood biomass can be used as a renewable resource for the sustainable production of fuels and chemicals. In this study, the methanol, methanol/ethanol, and ethanol/benzene solvent extracts of Platanus orientalis L. bark were analyzed using FTIR, ^IH NMR, ¹³C NMR, 2D-HSQC NMR, GC-MS, and TOF-LC-MS. The results revealed that the bark of Planus orientalis contained a wide variety of chemical compounds, such as 30-triacontanol, 1-Hexanol, hexadecanoic acid, methyl ester, 2-ethyl-, γ-Sitosterol, and 3,4,5-tri methoxy-Phenol. In addition, the fast pyrolysis of P. orientalis L. bark (POL-B) with nano-catalysts (Co₃O₄, Fe₂O₃, and Co₃O₄/Fe₂O₃) was investigated using pyrolysis/gas chromatography/mass spectrometry (Py-GC/MS) and a thermogravimetric analyzer coupled with an FTIR spectrophotometer (TG-FTIR). The TG results revealed that the nano-catalysts significantly affected the pyrolysis of P. orientalis bark. The nano-Fe₂O₃ catalyst was shown to increase acid and ketone compound production during the catalytic pyrolysis of cellulose. According to the Py-GC-MS results, the pyrolytic products contained several value-added chemicals and high-quality bio-oil. The nano-catalysts promoted the production of aromatics, phenols, ketones, olefins, furans and alkane compounds. These natural-product active molecules and bio-oil, as high-grade raw materials, could be used in many industrial and agricultural fields for the production of wetting agents, stabilizers, plasticizers and resins. In addition, a number of active molecules could be used as drugs and biomedical active ingredients for anti-cancer and anti-inflammatory purposes. Full article

The exploitation of bio-based foams implies an increase in the use of renewable biological resources to reduce the rapid consumption of petroleum-derived resources. Both tannins and furfuryl alcohol are derived from forestry resources and are, therefore, considered attractive precursors for the preparation of tannin–furanic foams. In addition, toughening modification of tannin–furanic foams using polyvinyl alcohol (PVOH) results in a more flexible network-like structure, which imparts excellent flexibility to the foams, whose relative properties are even close to those of polyurethane foams, which are the most used for fabrication of insoles for athletes. In addition, the addition of PVOH does not affect the thermal insulation properties of the foams by testing the thermal conductivity, resilience, and elongation at break, while reducing the brittleness of the samples and improving the mechanical properties. Also, the observation of the morphology of the foam shows that the compatibility between PVOH and tannin–furanic resin is good, and the cured foam does not show fragmentation and collapse, while the bubble pore structure is uniform. The developed flexible foam derived from biomass resources endows the foam with good thermal insulation properties and high mechanical properties, and the samples exhibit suitable physical parameters to be used as flexible insoles for athletes. Full article

Two reversible furan–maleimide resins, in which there are rigid -Ph-CH₂-Ph- structures and flexible -(CH₂)₆- structures in bismaleimides, were synthesized from furfuryl glycidyl ethers (FGE), 4,4′-diaminodiphenyl ether (ODA), N,N’-4,4′-diphenylmethane-bismaleimide (DBMI), and N,N′-hexamethylene-bismaleimide (HBMI). The structures of the resins were confirmed using Fourier transform infrared analysis, and the thermoreversibility was evidenced using differential scanning calorimetry (DSC) analysis, as well as the sol-gel transformation process. Mechanical properties and recyclability of the resins were preliminarily evaluated using the flexural test. The results show the Diels–Alder (DA) reaction occurs at about 90 °C and the reversible DA reaction occurs at 130–140 °C for the furan–maleimide resin. Thermally reversible furan–maleimide resins have high mechanical properties. The flexural strength of cured FGE-ODA-HBMI resin arrives at 141 MPa. The resins have a repair efficiency of over 75%. After being hot-pressed three times, two resins display flexural strength higher than 80 MPa. Full article

In sand casting, gas porosity is a common defect that can result in decreased strength, leakage, rough surfaces, or other problems. Although the forming mechanism is very complicated, gas release from sand cores is often a significant contributor to the formation of gas porosity defects. Therefore, studying the gas release behavior of sand cores is crucial to solving this problem. Current research on the gas release behavior of sand cores mainly focuses on parameters such as gas permeability and gas generation properties, through experimental measurement and numerical simulation methods. However, accurately reflecting the gas generation situation in the actual casting process is difficult, and there are certain limitations. To achieve the actual casting condition, a sand core was designed and enclosed inside a casting. The core print was extended to the sand mold surface, with two types of core prints: hollow and dense. Pressure and airflow speed sensors were installed on the exposed surface of the core print to investigate the burn-off of the binder of the 3D-printed furan resin quartz sand cores. The experimental results showed that the gas generation rate was high in the initial stage of the burn-off process. The gas pressure quickly reached its peak in the initial stage and then decreased rapidly. The exhaust speed of the dense type of core print was 1 m/s, lasting for 500 s. The pressure peak of the hollow-type sand core was 1.09 kPa, and the exhaust speed peak was 1.89 m/s. The binder can be sufficiently burned off for the location surrounding the casting and the crack-affected area, so the burnt sand appears white, while the burnt core appears black due to insufficient burning of the binder because of isolation from the air. The gas generated by the burnt resin sand in contact with air was 30.7% less than that generated by the burnt resin sand insulated from the air. Full article

There is an urgency to produce novel high-performance resins to support the rapid development of the aerospace field and the electronic industry. In the present work, we designed and consequently synthesized a benzoxazine monomer (oHPNI-fa) bearing both norbornene and furan groups through the flexible benzoxazine structural design capability. The molecular structure of oHPNI-fa was verified by the combination characterization of nuclear magnetic resonance spectrum, FT-IR technology, and high-resolution mass spectrum. The thermally activated terpolymerization was monitored by in situ FT-IR as well as differential scanning calorimetry (DSC). Moreover, the low-temperature-curing characteristics of oHPNI-fa have also been revealed and discussed in the current study. Furthermore, the curing kinetics of the oHPNI-fa were investigated by the Kissinger and Ozawa methods. The resulting highly cross-linked thermoset based on oHPNI-fa showed excellent thermal stability as well as flame retardancy (T_d10 of 425 °C, THR of 4.9 KJg⁻¹). The strategy for molecular design utilized in the current work gives a guide to the development of high-performance resins which can potentially be applied in the aerospace and electronics industries. Full article

The use of isosorbide-derived polymers has garnered significant attention in recent decades as a high-performance, renewable material sourced from biomass. Of particular interest is isosorbide methacrylate, which possesses low viscosity (<500 cps), high thermal properties (T_g ≈ 220 °C), and high modulus (>4 GPa). These characteristics present a promising opportunity to replace BPA-derived methacrylate compounds in various applications. This investigation aims to synthesize and characterize isosorbide-based low-viscosity resin systems for 3D printing. The resin blends are composed of isosorbide methacrylate and two bio-renewable methacrylates, furfuryl methacrylate (FM) and bis-hydroxymethyl-furan methacrylate (BHMF-M), polymerized through a digital light processing (DLP) technique. The addition of the bio-based co-monomers serves to enhance the fracture toughness of the brittle isosorbide methacrylate crosslinked homopolymer (G_Ic = 37 J/m²). The resulting polymers exhibit T_g values greater than 200 °C and G_Ic around 100 J/m². These resin systems hold potential for imparting high bio-based content to polymers used in additive manufacturing for high-performance applications. Full article

Bamboo is a material with excellent development prospects. It is increasingly used in furniture, decoration, building, and bridge construction. In this study, Furfurylated bamboo bundles and phenol-formaldehyde resin were used to make bamboo-scrimber composites (BSCs) via molding-recombination and hot-pressing processes. The effects of the impregnation mode, furfuryl-alcohol concentration, and curing temperature on the various physical–mechanical properties and durability of the composites were evaluated. Scanning-electron microscopy (SEM) was used to observe the microstructural differences. Fourier-transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS) were employed to investigate changes in the chemical constituents. The heat resistance was also investigated using thermogravimetric analysis. The results showed that the density of the furfurylated BSC increased by up to 22% compared with that of the BSC-C with the same paving mode. The furfurylated BSCs had lower moisture contents: the average moisture content of the furfurylated BSCs was 25~50% lower than that of the BSC-C. In addition, the furfurylated BSCs showed better dimensional stability and durability, since the decay-resistance grade of the BSCs was raised from decay resistance (class II) to strong decay resistance (class I). In terms of the mechanical properties, the furfurylation had a slight negative effect on the mechanical strength of the BSCs, and the modulus of rupture (MOR) and horizontal shear strength (HSS) of the BSCs were increased to a certain extent under most of the treatment conditions. In particular, the highest HSS for indoor use and MOR of the furfurylated BSCs increased by 21% and 9% compared with those of the untreated BSCs, respectively. The SEM results indicated that the FA resin effectively filled in the bamboo-cell cavities and vessels, and the modified bamboo-parenchyma cells were compressed more tightly and evenly. The FTIR and XPS spectroscopy showed that the hydroxyl group of carboxylic acid of the bamboo-cell-wall component reacted with that of the furan ring, and the cellulose and hemicellulose underwent acid hydrolysis to a certain extent after the furfurylation. Overall, the present study highlights the potential of furfurylation as a modification method to enhance BSC products. Further research should focus on improving the ability of furfurylated BSCs to prevent the growth of Botryodiplodia theobromae. Additionally, the influence of furfuryl-alcohol resin on the bonding strengths of PF adhesives should be further clarified. Full article

This work reports a straightforward and high-yielding synthesis of alkyl levulinates (ALs), a class of promising biofuel, renewable solvent, and chemical feedstock of renewable origin. ALs were prepared by the acid-catalyzed esterification of levulinic acid (LA) and by the alcoholysis of carbohydrate-derived chemical platforms, such as furfuryl alcohol (FAL) and α-angelica lactone (α-AGL). Phosphotungstic acid (PTA) was chosen as the solid acid catalyst for the transformation, which was heterogenized on humin-derived activated carbon (HAC) for superior recyclability. Using HAC as catalyst support expands the scope of valorizing humin, a complex furanic resin produced inevitably as a side product (often considered waste) during the acid-catalyzed hydrolysis/dehydration of sugars and polymeric carbohydrates. Under optimized conditions (150 °C, 7 h, 25 wt.% of 20%PTA/HAC-600 catalyst), ethyl levulinate (EL) was obtained in an 85% isolated yield starting from FAL. Using the general synthetic protocol, EL was isolated in 88% and 84% yields from LA and α-AGL, respectively. The 20%PTA/HAC-600 catalyst was successfully recovered from the reaction mixture and recycled for five cycles. A marginal loss in the yield of ALs was observed in consecutive catalytic cycles due to partial leaching of PTA from the HAC support. Full article