Search Results (1,483)

The main objective of this study was to investigate boiling heat transfer during refrigerant flow in a mini-channel heat sink. The test section consisted of multiple parallel mini-channels, each with a depth of 1 mm. The working fluid was heated by a thin layer of Haynes-230 alloy with a thickness of 0.1 mm. The outer surface temperature of the heater was measured using infrared thermography, while other thermal and flow-based parameters were recorded via a dedicated data acquisition system. The mini-channel heat sink was tested in seven different spatial orientations, with inclination angles relative to the horizontal plane of 45°, 60°, 75°, 90°, 105°, 120°, and 135°. The analysis focused on the early stage of the experiment, corresponding to the forced convection, boiling incipience, and subcooled boiling region. A time-dependent, two-dimensional model of heat transfer during flow boiling of a refrigerant in asymmetrically heated mini-channels was developed. The temperatures of both the heating foil and the working fluid (Fluorinert FC-770) were described using appropriate forms of the Fourier–Kirchhoff equation, subject to relevant boundary conditions. Two sets of time-dependent Trefftz functions were employed to solve the governing equations: one set corresponding to the two-dimensional Fourier equation and another, newly derived, for the energy equation in the fluid. The results include thermographic images of the heated surface, temperature distributions, fluid temperatures, local heat-transfer coefficients, and boiling curves. A comparison of the heat-transfer coefficients obtained using the Trefftz-based approach and those calculated using Fourier’s law demonstrated satisfactory agreement. Full article

A systematic investigation was conducted on the laser shock forming (LSF) process of carbon steel Q355ME sheets and practical skin components, focusing on the influence of absorption layer types, laser energy, and impact cycles on forming capacity and surface properties. Three kinds of absorbing layers were compared in the experiment: no absorbing layer, 0.1 mm aluminum foil and 0.12 mm black tape. The results show that when the black tape is used as the absorbing layer, the forming effect is the best, the arc height value reaches 2.63 mm, and the radius of curvature is 1066 mm. Using 0.1 mm thick black tape as the absorption layer and laser parameters of 10% overlap rate, 15 ns pulse width, 4 mm spot, and 1064 nm wavelength, the single impact of 13 J, 15 J, and 17 J, and one, two, and three impacts of 15 J energy were carried out on the plate. It was found that the increase in laser energy and impact times resulted in increases in deformation, surface roughness, microhardness, and residual stress of the plate. The surface work hardening phenomenon of Q355ME plate after laser shock slowed down the increase in these performance parameters. The experimental results show that the laser energy is linearly positively correlated with the residual stress in a certain energy range. Under the optimized laser process parameters, the forming error of the actual skin parts is controlled within ± 0.4 mm, the surface residual stress increases by 368.9%, and the surface microhardness increases by 10.4%. The ultra-high strain plastic deformation and grain refinement on the surface of the sheet were caused by multiple laser shock peenings, which confirmed that LSF technology can improve the formability of carbon steel skin parts and improve its surface properties. Full article

Biodegradable plastics are increasingly proposed as environmentally friendly alternatives for disposable dishes or glasses in addition to their more conventional uses as foils and in bags. If produced from certified degradable materials, such items are expected to degrade rapidly during state-of-the-art composting. However, conditions prescribed for the testing and certification of materials differ from those typically applied in industrial composting, and operators of the corresponding plants have found that degradation is incomplete. In this study the degradation of commercially available biodegradable bags as well as disposable sparkling wine glasses was studied in a series of pilot-scale composting campaigns closely mimicking state-of-the-art composting conditions. The materials were characterized regarding their chemical composition, structure, and crystallinity, as well as the changes thereof throughout the process. Evidence is given that parameters such as crystallinity change significantly during composting, which may inhibit breakdown during the process and thus have unknown consequences for the subsequent environmental impact. Full article

This work presents a generative design algorithm for the semi-automatic reconstruction of sweepable surfaces from point clouds obtained through three-dimensional scanning. The proposed algorithm enables, starting from a 3D acquisition dataset, the correct automatic orientation of the mesh, the selection of a suitable cutting edge, and the specification of the number of transversal sections for an effective 3D model reconstruction. Additionally, it suggests a maximum number of points to be used for reconstructing the sectional curves. The mesh reconstruction is performed through a lofting operation, resulting in a non-uniform rational B-spline (NURBS) surface. The algorithm has been applied to a case study involving the front wing surface of a foil from the Olympic class iQFoil, which has recently garnered significant attention from researchers in the field of performance analysis. The obtained reconstructed surface exhibits very low deviation values when compared to the original mesh. This demonstrates the reliability of the results obtained with the proposed approach, which provides sufficient accuracy and is obtained in a considerably shorter time compared to the traditional manual reconstruction approach, enabling the reconstruction of a 3D model in just a few semi-automatic steps, ready for subsequent numerical analyses if needed. Full article

We developed dye-sensitized solar cells based on anatase–titanium dioxide (A-TiO₂) nanotubes (TiNTs) and nanocubes (TiNcs) with {001} crystal facets generated using simple and facile electrochemical anodization. We also demonstrated a simple way of developing one-dimensional, two-dimensional, and three-dimensional self-assembled TiO₂ nanostructures via electrochemical anodization, using them as an electron-transporting layer in DSSCs. TiNTs maintain tubular arrays for a limited time before becoming nanocrystals with {001} facets. Using FESEM and TEM, we observed that the TiO₂ nanobundles were transformed into nanocubes with {001} facets and lower fluorine concentrations. Optimizing the reaction approach resulted in better-ordered, crystalline anatase TiNTs/Ncs being formed on the Ti metal foil. The anatase phase of as-grown TiO₂ was confirmed by XRD, with (101) being the predominant intensity and preferred orientation. The nanostructured TiO₂ had lattice values of a = 3.77–3.82 and c = 9.42–9.58. The structure and morphology of these as-grown materials were studied to understand the growth process. The photoconversion efficiency and impedance spectra were explored to analyze the performance of the designed DSSCs, employing N719 dye as a sensitizer and the I⁻/I³⁻ redox pair as electrolytes, sandwiched with a Pt counter-electrode. As a result, we found that self-assembled TiNTs/Ncs presented a more effective photoanode in DSSCs than standard TiO₂ (P25). TiNcs (0.5 and 0.25 NH₄F) and P25 achieved the highest power conversion efficiencies of 3.47, 3.41, and 3.25%, respectively. TiNcs photoanodes have lower charge recombination capability and longer electron lifetimes, leading to higher voltage, photocurrent, and photovoltaic performance. These findings show that electrochemical anodization is an effective method for preparing TiNTs/Ncs and developing low-cost, highly efficient DSSCs by fine-tuning photoanode structures and components. Full article

The recycling of polypropylene (PP) packaging films modified with biobased additives: biochar derived from the pyrolysis of natural fibers and diatomaceous earth was investigated. The aim was to assess the impact of these modifiers on the processing, rheological, mechanical, and thermal properties of the recycled material. The processing behavior was evaluated through extrusion with granulation to determine industrial applicability. Rheological properties, including viscosity and melt flow index (MFI), were measured to characterize flow behavior. Mechanical performance was assessed through tensile strength, hardness, three-point bending, and impact resistance tests. Thermal properties were analyzed using thermogravimetric analysis (TGA), Vicat softening temperature (VST), and differential scanning calorimetry (DSC). The results demonstrate that incorporating biochar and diatomaceous earth can modify and, in selected cases, enhance the processing and performance characteristics of recycled PP films, though their impact on thermal behavior is parameter-specific. While diatomaceous earth slightly increased the onset of thermal degradation (T₅), both fillers caused a slight decrease in the VST, indicating reduced heat resistance under load. Diatomaceous earth was found to effectively improve stiffness and impact strength, while biochar reduced viscosity and promoted finer crystalline structures. Both additives acted as nucleating agents, increasing crystallization temperatures, with diatomaceous earth additionally delaying thermal degradation onset. These findings highlight the potential of using sustainable, waste-derived additives in polymer recycling, supporting the development of environmentally responsible materials within circular economy frameworks. Full article

This study proposes a multi-via structure as a loss-reduction design technique to mitigate current crowding in a slotless axial flux permanent magnet motor (AFPM) equipped with printed circuit board (PCB) stators. The PCB stator enables high current density operation through parallel copper-foil stacking and supports an ultra-compact structural configuration. However, current concentration in the via regions can increase copper loss and phase resistance. In this work, the via position and diameter were defined as design variables to perform a sensitivity analysis of current distribution and phase resistance variation. The effects of current density dispersion and the potential for copper loss reduction were evaluated using three-dimensional finite-element analysis (FEA). The results confirm that adopting a multi-via structure improves current path uniformity and reduces electrical losses, thereby enhancing overall efficiency. Furthermore, the analysis shows that excessive via enlargement or overuse does not necessarily yield optimal results and, in certain cases, may lead to localized current peaks. These findings demonstrate that the multi-via structure is an effective and appropriate design strategy for PCB stators and highlight the importance of optimized via placement tailored to each stator configuration. Full article

Flapping foils, inspired by the wing motions of birds and the swimming mechanisms of aquatic animals, offer a promising alternative to traditional turbines for extracting renewable energy from ambient flows found in nature. This study employs an immersed boundary-lattice Boltzmann method (IB-LBM) to numerically investigate the energy extraction performance of multiple flapping foils at a Reynolds number of 1100. Two staggered foils are systematically studied to identify the optimum spatial arrangements needed to achieve high energy-harvesting performance. The results show that the wake of the fore-foil mainly contributes to the negative performance of the hind-foil due to the loss of streamwise flow velocity, and the interaction between the two foils can enhance the energy-harvesting performance of the system, but cannot fully alleviate the effects of flow velocity loss. Therefore, the staggered arrangements, which help the hind-foil shed the wake, are essential to improve the energy-harvesting performance of the hind-foil. Comparable performance for the hind-foil is achieved at a horizontal gap of $2.5c$ and vertical gap of $2.5c$ with c being the chord length of the foil. The scaled-up systems, including three-, five-, and seven-foil configurations, are examined with gaps of $2.5c$ (horizontal) and $2.5c$ (vertical), and the results show that such ‘V’-shaped arrangements of these foils can achieve high energy-harvesting performance, with an enhancement up to $10.7\%$ when seven foils are used, by utilizing the high mean streamwise velocity at the boundary of the leader’s wake, confirming the versatility of the optimum staggered arrangements for flapping-foil arrays. Full article

This study investigates the impact of different duct designs on the energy-harvesting performance of oscillating-wing systems in both partially and fully confined environments. Numerical simulations were conducted to examine the effects of straight, convergent–straight, and convergent–divergent duct configurations on the aerodynamic forces and overall energy extraction efficiency. Under partial confinement, the convergent–divergent duct demonstrated a significant improvement of 67.5% in power output over the ductless baseline configuration. This enhancement is attributed to the increased incoming flow velocity and amplified pressure difference around the wing, which improve the effectiveness of energy generation. However, the straight and convergent–straight ducts reduced the harvester’s performance due to the diminished flow velocity within each duct. Under full confinement, all duct configurations substantially enhanced energy-harvesting performance, with the convergent–straight duct providing the highest efficiency gain (84.9%). This improvement is primarily due to the increased velocity and pressure differential across the wing surfaces, which maximise the heaving force and overall energy generation performance. These findings highlight the critical role of duct geometry in optimising energy-harvesting performance, both in partially confined and fully confined flow environments. Full article

This study presents an acoustic membrane design utilizing a thin foil sound resonance mechanism to enhance sound absorption and insulation performance. The membranes incorporate single-layer and double-layer structures featuring parallel foil square wedge-shaped coffers and a flat bottom panel, separated by air cavities. The enclosed air cavity significantly improves the sound insulation capability of the acoustic membrane. Parametric studies were conducted to investigate key factors affecting the sound transmission loss (STL) of the proposed acoustic membrane. The analysis examined the influence of foil thickness, substrate thickness, and back cavity depth on acoustic performance. Results demonstrate that the membrane structure enriches vibration modes in the 500–6000 Hz frequency range, exhibiting multiple acoustic attenuation peaks and broader noise reduction bandwidth (average STL of 40–55 dB across the researched frequency range) compared to conventional resonant cavities and membrane-type acoustic metamaterials. The STL characteristics can be tuned across different frequency bands by adjusting the back cavity depth, foil thickness, and substrate thickness. Experimental validation was performed through noise reduction tests on an air compressor pump. Comparative acoustic measurements confirmed the superior noise attenuation performance and practical applicability of the proposed membrane over conventional acoustic treatments. Compared to uniform foil resonators, the combination of plastic and steel materials with single-layer and double-layer membranes reduced the overall sound level (OA) by an additional 2–3 dB, thereby offering exceptional STL performance in the low- to medium-frequency range. These lightweight, easy-to-manufacture membranes exhibit considerable potential for noise control applications in household appliances and industrial settings. Full article

This article investigates the acoustic properties of artificial discontinuities in reference specimens for the ultrasonic testing of welded joints in polyethylene pipes. An analysis is conducted on the reflectivity of various materials (air, sand, heat-resistant silicate-based sealant, and aluminum foil) and their correspondence to real defects occurring in weld seams. A theoretical analysis of reflection coefficients is performed, along with laboratory studies using digital radiography and ultrasonic testing. The results demonstrate that heat-resistant silicate sealant is the most suitable material for simulating defects, as its acoustic properties closely match those of real inclusions, and its geometric parameters remain stable during the welding process. The use of such specimens enhances the reliability of ultrasonic testing and reduces the likelihood of errors in defect classification. Full article

The long-term reliability of vacuum insulation panels (VIPs) is constrained by the barrier film degradation caused by micro-cracks during the flanging process. However, the correlation mechanism between process parameters and microleakage remains unclear. This study systematically investigates the impact of the number of flanging cycles on the barrier properties and insulation failure of aluminum foil composite film (AF) and metallized polyester film (MF). Accelerated aging tests revealed that the water vapor transmission rate (WVTR) of MF surged by 340% after five flanging cycles, while its oxygen transmission rate (OTR) increased by 22%. In contrast, AF exhibited significantly increased gas permeability due to brittle fracture of its aluminum layer. Thermal conductivity measurements demonstrated that VIPs subjected to ≥5 flanging cycles experienced a thermal conductivity increase of 5.22 mW/(m·K) after 30 days of aging, representing a 7.1-fold rise compared to unbent samples. MF primarily failed through interfacial delamination, whereas AF failed predominantly via aluminum layer fracture. This divergence stems from the substantial difference in mechanical properties between the metal and the polymer substrate. The study proposes optimizing the flanging process (≤3 bending cycles) and establishes a micro-crack propagation prediction model using X-ray computed tomography (CT). These findings provide crucial theoretical and technical foundations for enhancing VIP manufacturing precision and extending service life, holding significant practical value for energy-saving applications in construction and cryogenic fields. Full article

The transition to high-energy-density lithium metal batteries (LMBs) is essential for advancing electric vehicle (EV) technologies beyond the limitations of conventional lithium-ion batteries. A key challenge in scaling LMB production is the precise, contamination-free separation of lithium metal (LiM) anodes, hindered by lithium’s strong adhesion to mechanical cutting tools. This study investigates high-speed, contactless laser cutting as a scalable alternative for shaping double-coated LiM anodes. The effects of pulse duration, pulse energy, repetition frequency, and scanning speed were systematically evaluated using a nanosecond pulsed laser system on 30 µm LiM foils laminated on both sides of an 8 µm copper current collector. A maximum single-pass cutting speed of 3.0 m/s was achieved at a line energy of 0.06667 J/mm, with successful kerf formation requiring both a minimum pulse energy (>0.4 mJ) and peak power (>2.4 kW). Cut edge analysis showed that shorter pulse durations (72 ns) significantly reduced kerf width, the heat-affected zone (HAZ), and bulge height, indicating a shift to vapor-dominated ablation, though with increased spatter due to recoil pressure. Optimal edge quality was achieved with moderate pulse durations (261–508 ns), balancing energy delivery and thermal control. These findings define critical laser parameter thresholds and process windows for the high-speed, high-fidelity cutting of double-coated LiM battery anodes, supporting the industrial adoption of nanosecond laser systems in scalable LMB electrode manufacturing. Full article

This work presents a method for preparing an Fe₂O₃/MWCNT/Al composite electrode without the use of a binder. Synthesizing the composite material directly on conductive substrates allows one to obtain ready-made supercapacitor electrodes characterized by high values of specific capacity, as well as resistance to numerous charge/discharge cycles. Using an array of multi-walled carbon nanotubes (MWCNTs) as a conductive base for the synthesis of iron oxide allows for the production of a composite material that combines the positive properties of both materials. The Fe₂O₃/MWCNT/Al composite was formed using electrochemical oxidation of the MWCNT/Al material in a mixture of 0.1 M aqueous solution of Fe(NH₄)₂(SO₄)₂ (iron ammonium sulfate) and 0.08 M CH₃COONa (sodium acetate) in a 1:1 ratio. The proposed approaches to fabricating composite electrodes provide excellent performance characteristics, namely high cyclic stability and fast response time. For the first time, an Fe₂O₃/MWCNT/Al composite was obtained using electrochemical oxidation of Fe²⁺ on the surface of MWCNTs grown directly on aluminum foil. The specific capacitance of the obtained composite material reaches 175 F/g at a scanning rate of 100 mV/s. The capacity loss during cyclic measurements does not exceed 25% after 10,000 charge/discharge cycles. Full article

This study examines the hydrodynamic and acoustic performance of plain NACA0018 hydrofoil and modified NACA0018 hydrofoils (foil with a cavity on suction surface) at a Reynolds number ($Re$) of $40,000$, which is indicative of small-scale turbines and marine applications. A cavity was created on suction side surface at 40–50% of the chord length, which is chosen for its efficacy in cavitation control. The present analysis examines the impact of the cavity on lift-to-drag-ratio ($L/D$) and cavity length at three cavitation numbers ($1.7$, $1.2$, and $0.93$) for plain and modified hydrofoils. Simulations demonstrate a significant enhancement of 7% in the lift-to-drag ratio relative to traditional designed foils. Contrary to earlier observations, the cavity length increases instead of decreasing for the modified hydrofoil. Both periodic steady and turbulent inflow conditions are captured that simulate the complex cavity dynamics and flow–acoustic interactions. It is found that a reduction in RMS velocity with modified blade suggests flow stabilization. Spectral analysis using Mel-frequency techniques confirms the cavity’s potential to reduce low-frequency flow-induced noise. These findings offer new insights for designing quieter and more efficient hydrofoils and turbine blades. Full article